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Xerox Phaser 6180MFP Service Manual

Also see for Phaser 6180MFP: Brochure & specsUser guideFeatures setup guideSupplementary guideSupplementary guide

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Contents
  1. service manual
  2. service terms
  3. symbols marked on the product
  4. general guidelines
  5. servicing electrical components
  6. regulatory information
  7. copy regulations
  8. fax regulations
  9. manual organization
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. Table Of Contents
  15. Table Of Contents
  16. Table Of Contents
  17. Table Of Contents
  18. Table Of Contents
  19. Table Of Contents
  20. Table Of Contents
  21. general information
  22. Printer Introduction and Overview
  23. Printer Configurations
  24. Parts of the Printer
  25. Rear View
  26. Internal View
  27. Scanner
  28. Control Panel
  29. Printer Options
  30. Multi-Protocol Network Card
  31. Optional 550-Sheet Feeder (Tray 3)
  32. Maintenance Items
  33. Consumables
  34. Specifications
  35. Scanning Specifications
  36. Copy Specifications
  37. Fax Specifications
  38. Memory Specifications
  39. Electrical Specifications
  40. Print Speed
  41. Operating Mode
  42. Warm-Up Time
  43. Image Specifications
  44. Alignment Specifications
  45. Physical Dimensions and Clearances
  46. Mounting Surface Specifications
  47. Media and Tray Specifications
  48. Controller Functions
  49. ID Print
  50. Toner Remaining Amount
  51. Diagnostics
  52. Admin Reports
  53. theory of operation
  54. system overview
  55. print process block diagram
  56. printing process
  57. transfer (drum ---> paper)
  58. cleaning (print cartridge)
  59. paper path of the printer
  60. paper path components
  61. major assemblies and functions
  62. paper feeder
  63. tray 1 (mpt) & registration
  64. fuser unit
  65. transfer unit
  66. laser unit
  67. print cartridge
  68. main drive
  69. duplex unit
  70. tray 3 - optional 550-sheet feeder
  71. printer modes
  72. printer control
  73. selective control on paper tray
  74. color registration control
  75. fuser control
  76. mechanical components
  77. front view
  78. dispenser (c) (m) (y) (k)
  79. drive assembly
  80. duplex drive
  81. optional 550-sheet feeder drive
  82. scanner assembly
  83. scanning at automatic document feeder
  84. drive torque transfer
  85. functions of components
  86. ccd image sensor overview
  87. fax system
  88. telephone call connection mechanism
  89. fax (facsimile) system overview
  90. protocol monitor
  91. fax standards (itu-t recommendations)
  92. accessing error history report
  93. servicing instructions
  94. messages, chain link codes, and procedures
  95. chain link definition
  96. error message and chain link code summary
  97. jam errors
  98. jam at scanner
  99. jam at tray 2 (iot feed jam)
  100. jam at tray 3 (illegal settings)
  101. jam at tray 1 (mpt)
  102. jam at tray 2 (feed jam)
  103. jam at exit/jam at registration roll
  104. jam at duplexer
  105. consumable/routine maintenance errors
  106. fuser error (iot fuser life over)
  107. fuser crum id error
  108. fuser error
  109. check print cartridge error (yellow/magenta/cyan/black)
  110. remove print cartridge tape (yellow/magenta/cyan/black)
  111. replace print cartridge (yellow/magenta/cyan/black)
  112. empty print cartridge (yellow/magenta/cyan/black)
  113. print cartridge crum error (yellow/magenta/cyan/black)
  114. non-xerox print cartridge error (yellow/magenta/cyan/black)
  115. insert print cartridge (yellow/cyan/magenta/black)
  116. non-xerox print cartridge installed
  117. insert transfer unit
  118. transfer unit crum error
  119. ready transfer unit life
  120. replace transfer unit
  121. tray and paper errors
  122. load tray 2 (paper size mismatch)
  123. load tray 3 (paper mismatch)
  124. insert tray
  125. load tray 1 (mpt) (no suitable paper)
  126. load tray 2 (no suitable paper)
  127. load tray 3 (no suitable paper)
  128. multiple feed
  129. options errors
  130. motor error (optional 550-sheet feeder)
  131. duplexer error
  132. configuration, memory, and firmware errors
  133. flash error
  134. control panel language set unsupported
  135. engine model mismatch
  136. out of memory/hard drive full
  137. pdl error
  138. format error
  139. reseat mpc error
  140. mpc communication error
  141. protection error
  142. invalid id
  143. range check error
  144. check sum error
  145. header error
  146. invalid job
  147. network error
  148. mcu firmware error
  149. download mode
  150. mcu communication error
  151. mcu nvram error
  152. fan motor error (duplex fan)
  153. printer too hot
  154. main motor error
  155. sub motor error
  156. fan motor error (main fan)
  157. laser error
  158. deve motor error
  159. motor error (tray)
  160. door a open
  161. environmental (humidity/temperature) sensor error
  162. font rom error
  163. mac address error
  164. ram error
  165. nvram error
  166. controller error
  167. asic error
  168. parallel port error
  169. macphy chip test error
  170. macphy internal loop test error
  171. macphy external loop test error
  172. Task Error
  173. e-mail errors
  174. email login error
  175. invalid email address
  176. scanner adf cover open
  177. network scan error
  178. network not ready error
  179. network not ready, scan aborted error
  180. file size limit
  181. pc scan time out
  182. scan codec error
  183. scanner error
  184. copier error
  185. scan error
  186. control panel error
  187. fax errors
  188. memory full
  189. nvm error
  190. fax error
  191. report error
  192. target fax busy error
  193. incorrect password
  194. fax job cancelled
  195. fax send error
  196. fax number error
  197. no dial tone
  198. eeprom error
  199. general troubleshooting
  200. system startup
  201. power on self test (post)
  202. service diagnostics
  203. service diagnostics control panel button descriptions
  204. service diagnostics menu map
  205. printer diag
  206. printer diag (cont)
  207. printer components
  208. duplex components
  209. service diagnostics tests
  210. sensor tests
  211. motor tests
  212. control panel troubleshooting
  213. engine test print
  214. inoperable printer troubleshooting
  215. printer continually displays insert print cartridge
  216. ac power supply troubleshooting
  217. dc power supply troubleshooting
  218. vdc interlock switch
  219. fax troubleshooting
  220. reception fault
  221. other problems
  222. fax failure after installation/relocation
  223. fax failure after continuous normal operation
  224. color fax troubleshooting
  225. fax configuration settings
  226. abnormal and electrical noise
  227. abnormal noise during printing
  228. electrical noise
  229. high pitched noise
  230. operating system and application problems
  231. macintosh troubleshooting (mac os 10.2 and higher)
  232. unix / linux
  233. troubleshooting
  234. print-quality problems overview
  235. checklist before troubleshooting print-quality
  236. test prints
  237. pattern iot
  238. cyan 20% ess
  239. yellow 20% ess
  240. cmy 20% ess
  241. environmental condition
  242. print-quality defect definitions
  243. repeating defect measurement
  244. light or undertone print
  245. blank print (no print)
  246. black print
  247. vertical blank lines
  248. horizontal band, voids, or streaks
  249. vertical stripes
  250. horizontal stripes
  251. faded or missing image
  252. random spots
  253. defects in one color (c, m, y, or k)
  254. repeating bands, lines, marks, or spots
  255. residual image or ghosting
  256. background contamination
  257. damaged paper
  258. unfused image
  259. color registration
  260. wavy lines
  261. incorrect magnification
  262. lines or streaks (from adf)
  263. spots (from adf)
  264. pattern in the halftone (moire)
  265. printing the color registration correction chart
  266. adjusting color registration
  267. resetting the fuser
  268. initializing print meter
  269. saving nvm (nvram)
  270. scanner calibration
  271. parameter setting
  272. printer parameter setting
  273. cleaning and maintenance
  274. service maintenance procedure
  275. cleaning the print cartridge
  276. cleaning the laser unit
  277. cleaning the document glass
  278. cleaning the adf roller
  279. rip (repair, inspect, and prevent) procedure
  280. standard orientation of the printer
  281. notations in the disassembly text
  282. fastener types
  283. disassembly flow charts
  284. tray 1 (mpt) and optional 550-sheet feeder disassembly flow charts
  285. maintenance items and consumables
  286. print cartridge (c/m/y/k) (pl)
  287. fuser unit (pl)
  288. tray 1 (mpt) feed roller (pl)
  289. tray 2 feed roller (pl)
  290. tray 2 retard roller (pl)
  291. tray 3 feed roller (pl)
  292. tray 3 retard roller (pl)
  293. rear cover (pl)
  294. bottom cover (pl)
  295. right pole inner cover (pl)
  296. right pole cover (pl)
  297. right cover (pl)
  298. left pole inner cover (pl)
  299. left pole cover (pl)
  300. left cover (pl)
  301. top cover (pl)
  302. front cover (pl)
  303. control panel (pl)
  304. tray 2 rear cover (pl)
  305. tray 1 (mpt) cover (pl)
  306. wiring harness a-op-opp (pl)
  307. paper tray
  308. tray 1 (mpt) no paper actuator (pl)
  309. tray 1 (mpt) feed solenoid (pl)
  310. tray 1 (mpt) roller (pl)
  311. tray 1 (mpt) no paper sensor (pl)
  312. registration clutch (pl)
  313. feeder clutch (pl)
  314. tray 2 feeder unit (pl)
  315. turn clutch (pl)
  316. laser unit (pl)
  317. crum connector (pl)
  318. print cartridge sensor assembly (black) (pl)
  319. print cartridge sensor assembly (cyan/magenta/yellow) (pl)
  320. toner dispenser motor (c/m/y/k) (pl)
  321. bias assembly (pl)
  322. led assembly (pl)
  323. hvps (pl)
  324. exit chute
  325. duplex gate chute (pl)
  326. star wheel (spur assembly)(pl)
  327. left arm assembly (pl)
  328. right arm assembly (pl)
  329. tray 2 size switch assembly (pl)
  330. main drive assembly (pl)
  331. feed drive assembly (pl)
  332. eeprom board (pl)
  333. interlock switch (pl)
  334. lvps (pl)
  335. main fan (pl)
  336. power switch (pl)
  337. humidity/temperature sensor (pl)
  338. mcu board (pl)
  339. image processor board (pl)
  340. controller shield box assembly (prt aio box assembly) (pl)
  341. memory card (pl)
  342. multi-protocol network card (pl)
  343. fax shield box assembly (pl)
  344. fax board (pl)
  345. scanner controller board (pl)
  346. speaker assembly (pl)
  347. automatic document feeder and scanner assembly
  348. main tray kit (pl)
  349. duplex unit (pl)
  350. optional 550-sheet feeder (pl)
  351. optional feeder assembly (pl)
  352. tray 3 rear cover (pl)
  353. tray 3 front left cover (pl)
  354. tray 3 opf left cover (pl)
  355. tray 3 front right cover (pl)
  356. tray 3 opf right cover (pl)
  357. tray 3 turn clutch (pl)
  358. tray 3 feed clutch (pl)
  359. tray 3 right guide (pl)
  360. tray 3 left tray guide (pl)
  361. tray 3 feeder unit (pl)
  362. tray 3 size switch (pl)
  363. parts list
  364. serial number format
  365. using the parts list
  366. print engine parts
  367. parts list 1.2 covers (2 of)
  368. parts list 2.1 tray 2 (1 of)
  369. parts list 2.2 tray 2 (2 of)
  370. parts list 3.1 paper feeder (1 of)
  371. parts list 3.2 paper feeder (2 of)
  372. parts list 4.1 transfer unit
  373. parts list 5.1 xerographics (1 of)
  374. parts list 5.2 xerographics (2 of)
  375. parts list 6.1 fuser & exit
  376. parts list 7.1 frame
  377. parts list 8.1 drive
  378. parts list 9.1 electrical (1 of)
  379. parts list 9.2 electrical (2 of)
  380. parts list 10.1 wiring harness (with scanner)
  381. parts list 11.1 scanner assembly
  382. parts list 12.1 duplex
  383. parts list 13.1 optional-550 sheet feeder - tray 3 (1 of)
  384. parts list 13.2 optional 550-sheet feeder - tray 3 (2 of)
  385. parts list 13.3 optional 550-sheet feeder - tray 3 (3 of)
  386. parts list 13.4 optional 550-sheet feeder - tray 3 (4 of)
  387. xerox supplies and accessories
  388. service kits
  389. plug/jack diagrams and designators
  390. duplex plug/jack designators
  391. plug/jack locators
  392. map 1 - electrical and drive
  393. map 2 - laser unit and feeder
  394. map 3 - image processor board and dispenser motors
  395. map 4 - lvps and mcu board
  396. map 5 - duplex unit
  397. map 6 - optional 550-sheet feeder
  398. notations used in the wiring diagrams
  399. print engine wiring diagrams
  400. general wiring diagram
  401. dc power supply
  402. tray 1 (mpt) and registration
  403. high voltage
  404. optional 550-sheet feeder wiring diagram
  405. duplex wiring diagram
  406. fax controller wiring diagram
  407. scanner wiring diagram
  408. automatic document feeder wiring diagram
  409. firmware update
  410. acronyms and abbreviations
Xerox Phaser 6180MFP Service Manual Manual pdf 834 page image
10-36 Phaser 6180MFP Multifunction Printer Service ManualPlug/Jack and Wiring DiagramsHigh Voltage-#5"OARD0,0*(6030,0**000 0 $"42424242%3!"#2"42"42"IAS4RANSFER2OLL"#2"IAS#HARGE2OLL%3!%LECTRIC3TATIC!TTACHMENT%3!$EVELOPER$"$"$"42-/.#&-/.#/,/2#,+6$#3'6$#3'), 6$#SMFP +#-9)NTERLOCK6$#6$#6$#2%$7(47(47HITE3OLDERED#ONNECTOR$!4!
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This manual is suitable for:
Phaser 6180MFPPhaser 6180MFP/DPhaser 6180MFP/N
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