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Xerox DocuPrint N2025 Service Manual

Also see for DocuPrint N2025: Product reference guideSpecification sheetUser guideSupplementary guideInstall guide

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Contents
  1. Table of Contents Introduction
  2. Table Of Contents
  3. 1 Service Call Procedures
  4. Table Of Contents
  5. Introduction
  6. Call Flow
  7. Initial Actions
  8. Final Actions
  9. 2 Status Indicator Repair Analysis Procedures
  10. Table Of Contents
  11. error code table
  12. rap 1 ac power
  13. rap 2 dc power
  14. rap 3 dc power loading
  15. rap 6 c5: top tray full
  16. rap 9 e2-2: paper jam/ misfeed duplex
  17. rap 11 e4: paper jam / exit
  18. rap 12 system controller isolation
  19. rap 13 j3: print cartridge not in position - install/reset print cartridge
  20. rap 15 p1: fuser pause
  21. rap 17 u2: ros fail / power off then on
  22. rap 19 u6: nvm fail / power off then on
  23. rap 22 paper size error
  24. rap 23 j5 toner low
  25. rap 24 inoperative printer
  26. rap 25 malfunctioning lcd/led
  27. rap 26 inoperative keypad
  28. rap 28 power supply
  29. rap 29 main motor assembly
  30. rap 30 laser assembly
  31. rap 31 fuser assembly
  32. rap 32 registration sensor
  33. rap 34 tray 1 no paper sensor
  34. rap 35 stack full sensor
  35. rap 37 size switch
  36. rap 39 turn roll clutch assembly
  37. rap 40 tray 1 feed solenoid
  38. rap 42 toner sensor assembly
  39. rap 44 electrical noise
  40. rap 48 exit sensor
  41. rap 50 low paper tray 2 (or tray 3) 500 sheet feeder
  42. rap 51 500 sheet feeder feed solenoid
  43. rap 53 500 sheet feeder feed motor
  44. rap 54 c3: tray out / install tray 2 (or tray)
  45. rap 57 e7: duplex jam
  46. rap 58 e5: top/r cover
  47. rap 61 c5: wrong size for duplex
  48. rap 63 c3: 2000 sheet feeder carriage not in position
  49. rap 65 e5: 2000 sheet feeder cvr open / please close cvr
  50. rap 67 c5: oct tray full
  51. rap 69 e5: oct cvr open / please close cvr
  52. rap 71 e9: oct fail
  53. rap 73 oct sensor
  54. 3 Image Quality Repair Analysis Procedures
  55. Table Of Contents
  56. image quality defect definitions
  57. image quality checkout
  58. solid area density
  59. deletions (line, band, spots)
  60. registration (side to side)
  61. registration (lead edge to trail edge)
  62. skips / smears
  63. other print defects
  64. iq rap 2 blank prints
  65. iq rap 3 spots
  66. iq rap 4 horizontal (scan) deletions
  67. iq rap 5 vertical (process) deletions
  68. iq rap 6 spot deletions
  69. iq rap 7 vertical (process) streaks
  70. iq rap 8 horizontal (scan) streaks
  71. iq rap 9 residual image
  72. iq rap 10 black prints
  73. iq rap 11 background
  74. iq rap 12 uneven density
  75. iq rap 13 skewed image
  76. iq rap 14 damaged print
  77. iq rap 15 registration
  78. iq rap 16 skips / smears
  79. iq rap 18 resolution
  80. 4 Repair-Adjustment
  81. Table Of Contents
  82. Table Of Contents
  83. rep 1.1 left side cover
  84. rep 1.3 top cover assembly
  85. rep 1.4 front cover
  86. rep 1.6 hvps cover
  87. rep 1.8 mbf gear cover
  88. rep 2.1 mbf assembly
  89. rep 2.2 mbf feed roll
  90. rep 2.4 tray 1 turn roll assembly
  91. rep 2.6 tray 1 no paper sensor assembly
  92. rep 2.7 mbf no paper sensor assembly
  93. rep 2.8 mbf feed solenoid
  94. rep 2.10 tray 1 feed roll
  95. rep 3.1 retard chute assembly
  96. rep 3.3 lower turn roll assembly
  97. rep 3.5 tray 1 right guide assembly
  98. rep 3.6 tray 1 left guide assembly
  99. rep 3.7 mbf assembly position
  100. rep 4.1 paper transport assembly
  101. rep 4.2 registration actuator
  102. rep 4.3 registration clutch
  103. rep 4.5 rubber registration roll
  104. rep 5.1 fuser assembly
  105. rep 5.3 stack full actuator
  106. rep 5.4 exit gate chute
  107. rep 5.5 exit roll assembly
  108. rep 6.1 main gear drive assembly
  109. rep 6.2 main motor assembly
  110. rep 7.1 laser assembly
  111. rep 7.2 right print cartridge guide assembly
  112. rep 7.3 toner sensor assembly
  113. rep 7.5 top cover interlock switch
  114. rep 7.6 left print cartridge guide assembly
  115. rep 8.1 system controller pwb
  116. rep 8.2 hvps pwb
  117. rep 8.3 duplex interface pwb
  118. rep 8.5 print engine controller pwb
  119. rep 8.6 lvps assembly
  120. rep 8.8 ac input assembly
  121. rep 9.1 duplex assembly
  122. rep 9.3 drive belt
  123. rep 9.5 lower roll assembly
  124. rep 9.7 duplex pwb
  125. rep 10.1 offset catch tray (oct)
  126. rep 10.3 rear cover assembly
  127. rep 10.5 exit gate solenoid
  128. rep 10.7 stack full sensor
  129. rep 10.9 offset motor assembly
  130. rep 10.11 offset assembly
  131. rep 10.12 offset roller
  132. rep 10.14 oct pwb
  133. rep 11.1 printer removal
  134. rep 11.3 left cover
  135. rep 11.5 rear cover
  136. rep 11.7 drive motor
  137. rep 11.9 feed head assembly
  138. rep 11.10 feed rolls
  139. rep 11.12 turn roll assembly
  140. rep 11.14 left tray guide
  141. rep 11.15 right tray guide
  142. rep 11.16 retard holder assembly
  143. rep 11.18 paper size sensor
  144. rep 11.20 no paper sensor
  145. rep 11.21 no paper actuator
  146. rep 12.1 removing printer from 2000 sheet feeder
  147. rep 12.2 left side cover
  148. rep 12.4 lower rear cover
  149. rep 12.6 front cover
  150. rep 12.8 left foot
  151. rep 12.10 2000 sheet feeder pwb
  152. rep 12.12 a4 paper size sensor
  153. rep 12.14 harness assembly
  154. rep 12.16 feed, nudger, and retard roll
  155. rep 12.18 paper feed motor assembly
  156. rep 12.20 no paper sensor
  157. rep 12.22 left and right side guides
  158. rep 12.23 left and right wire cover
  159. rep 12.24 shaft cover assembly
  160. rep 12.26 brake assembly
  161. rep 12.28 right tray wires
  162. adj 1.1 registration
  163. 5 Parts-list
  164. Table Of Contents
  165. pl 1.1 covers
  166. pl 2.1 paper tray (a3/ledger)
  167. pl 2.2 paper tray (a4/letter)
  168. pl 3.1 paper feeder
  169. pl 4.1 mbf assembly
  170. pl 4.2 paper handler
  171. pl 5.1 paper transport
  172. pl 6.1 rear cover assembly
  173. pl 6.2 fuser
  174. pl 7.1 frame & drives
  175. pl 8.1 xerographics
  176. pl 9.1 electrical
  177. pl 9.2 electrical
  178. pl 10.1 offsetting catch tray (1 of)
  179. pl 10.2 offsetting catch tray (2 of)
  180. pl 11.1 500 sheet feeder (1 of)
  181. pl 11.2 500 sheet feeder (2 of)
  182. pl 11.3 500 sheet feeder (3 of)
  183. pl 13.1 duplex
  184. 6 General Procedures / Information
  185. Table Of Contents
  186. gp 1.1 introduction
  187. gp 2.1 printer specifications
  188. gp 2.2 500 sheet feeder specification
  189. gp 2.3 duplex assembly specifications
  190. gp 2.4 offsetting catch tray specifications
  191. gp 2.5 2000 sheet feeder specifications
  192. gp 3.1 control panel hardware
  193. gp 3.4 menu details (alphabetically)
  194. gp 3.5 non-menu control panel states
  195. gp 4.1 system controller error codes
  196. gp 4.3 iot diagnostics
  197. gp 4.4 test print
  198. gp 4.6 component test
  199. gp 4.7 fuser replacement strategy
  200. gp 4.8 system controller diagnostics
  201. gp 5.2 paper transportation
  202. gp 5.3 print image creation
  203. gp 5.4 drive power transmission
  204. gp 5.5 drive power transmission to the mbf feed roll assembly (or cst) (1 of)
  205. gp 5.7 drive power transmission to the turn roll assembly
  206. gp 5.8 drive power transmission to the registration rolls
  207. gp 5.9 drive power transmission to the drum and the btr assembly
  208. gp 5.10 drive power transmission to the fuser and the exit roll assembly
  209. gp 5.11 tray1/2/3 assembly
  210. gp 5.12 feeder
  211. gp 5.13 mbf assembly
  212. gp 5.14 paper transport assembly
  213. gp 5.15 exit assembly and fuser
  214. gp 5.16 frame and drive
  215. gp 5.17 xerographics
  216. gp 5.18 electrical
  217. gp 5.19 power supply
  218. gp 5.20 printer controls
  219. gp 5.21 duplex assembly
  220. gp 5.22 500 sheet feeder assembly
  221. gp 5.23 offsetting catch tray
  222. gp 6.1 how to run a system controller test print
  223. gp 7.1 supplemental tools, supplies, and hardware
  224. gp 8.1 tag matrix
  225. section contents
  226. base engine
  227. sheet feeder
  228. duplex assembly
  229. offset catch tray
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This manual is suitable for:
DocuPrint N2025DocuPrint N2825