Siemens SINUMERIK 840D sl manuals
SINUMERIK 840D sl
Table of contents
- Safety instructions
- Table Of Contents
- ERGOline Stage
- Description
- Scope of delivery
- Mechanical design
- Key caps
- Interfaces
- Operator control and display elements
- Milling machine control panel
- Turning machine control panel
- Connection
- Machine control panels
- Overview
- Input/output images
- Circuit diagrams
- Accessories
- Operating
- Technical specifications
- Industrial PC
- Spare parts
- Replacement
- Rotary switch
- Index
SINUMERIK 840D sl
Table of contents
- technical support
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- SINUMERIK Integrate AMB, AMC, AMM, Function Manual (FH) -
- Overview of functions
- Operating Concept
- Machine information
- Current control software
- Machine events - List view
- Machine events - Detailed view
- Evaluation of workflow actions
- Evaluation of diagnostics data
- Variable monitors – time Series – measurements and measurement series
- Operating diagrams
- Control elements of the diagrams for individual measurements
- Circularity test
- Equability test
- Universal axis test
- Variable monitors
- Deleting measurements and data points
- Test series on the machine
- Test requirements
- Prolog and epilog program for a measurement
- Program example
- Measurement commissioning
- Release protocol between PLC and SINUMERIK Integrate
- Archives
- Maintenance
- Remote access
- Setting up functions
- Configuring variable monitors
- Content
- Configuring measurements and measurement series
- Performing test series
- User-defined variables
- User-defined variables – Detailed view
- Fault services
- Control monitors - Detailed view
- Machine trigger, server trigger and conditions
- Machine trigger on "alarm group"
- Machine trigger on "PLC variable"
- Machine trigger for "PLC timeout trigger"
- Machine trigger on "new value of a user-defined variable"
- Combined machine trigger on "alarm group" and "PLC variable"
- Trigger on "Fault message on HMI"
- Machine trigger "Time trigger"
- Variable triggers
- Trigger on synchronization
- Trigger on control monitor script error
- Server trigger on "Measurement series reaches limit value"
- Server trigger on "Trigger on due maintenance tickets"
- Server trigger on "Variable monitor reaches limit value"
- Server trigger on "Cyclic trigger on variable monitors"
- Fault message on PC
- Server trigger on "Time trigger"
- Workflow actions
- Diagnostic actions
- SIMATIC S7
- Creating and uploading archives
- Global settings
- PLC and NC settings
- Copy
- Copying function settings to several machines
- Client-server communication
- Offline synchronization
- Monitoring of ePS services
- Making files available for download to the machine
- Organizational tasks
- Selecting a maintenance job on a machine
- Opening a maintenance job (PC)
- Executing/closing a maintenance job (control)
- Service cases - List view
- Service cases - Detailed view
- Requesting fault processing on the control
- Statistics/export
- Multi-machine views
- Summary of machine events
- Measuring series
- Reports
- Management
- Comparing Configurations
- Comparing installed components
- Import
- Active import processes
- Importing a directory (requires ActiveX)
- Export
- Synchronization overview
- Administration
- Addresses
- Users
- Maschines
- Editing the master data of a machine
- Creating a new machine as a copy
- Organizational data
- Exporting and importing a machine
- Download areas
- Personal settings
- Establishing a connection and
- Uploading an alarm model
- Synchronizing the machine
- Disconnecting the machine (on the control and on the PC)
- Repetition strategy
- Editing prolog and epilog program
- Cooperation areas
- Releasing a machine to an organization
- Machines in a cooperation area
- Client diagnostics
- Components of client diagnostics
- Performing a diagnostics session
- Other functions
- Configuring 1:N connections
- A.1 Useful functions of the various device classes
- A.2 Functions of the individual roles (privilege matrix)
- A.3 Abbreviations
SINUMERIK 840D sl
Table of contents
- technical support
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- ePS Network Services, Function Manual (FH) -
- Overview of functions
- Operating concept
- Machine Information
- Current control software
- Machine events - List view
- Machine events - Detailed view
- Evaluation of workflow actions
- Evaluation of diagnostics data
- Variable monitors – time series – measurements and measurement series
- Operating diagrams
- Control elements of the diagrams for individual measurements
- Circularity test
- Equability test
- Universal axis test
- Variable monitors
- Deleting measurements and data points
- Test series on the machine
- Requirements for performing the test
- Prolog and epilog program for a measurement
- Program example
- Commissioning measurements
- Release protocol between PLC and ePS system
- Archives
- Maintenance
- Remote access
- Setting up functions
- Configuring variable monitors
- Contents
- Configuring measurements and measurement series
- Performing a test series
- ePS variables
- ePS variables - Detailed view
- Fault services
- Control monitors - Detailed view
- Machine triggers, server triggers and conditions
- Machine trigger on "Alarm group"
- Machine trigger on "PLC variable"
- Machine trigger for "PLC timeout trigger"
- Machine trigger on "New value of an ePS variable"
- Combined machine trigger on "Alarm group" and "PLC variable"
- Machine trigger for "Time-based trigger"
- Trigger on "Fault message at HMI"
- Server trigger on "Measurement series reaches limit value"
- Server trigger on "Maintenance jobs due"
- Server trigger on "Variable monitor reaches limit value"
- Cyclic server trigger for variable monitors
- Server trigger for "Time-based trigger"
- Trigger on end of data acquisition (AMP function)
- Variable trigger
- Trigger on synchronization
- Trigger on malfunctioning control monitors
- Trigger on successful diagnostic action
- Trigger on unsuccessful diagnostic action
- Trigger on configuration change in a variable monitor
- Workflow actions
- Diagnostic actions
- Creating and uploading archives
- Global settings
- PLC and NC settings
- Copy
- Copying functions to several machines
- Client-server communication
- Offline synchronization
- Monitoring of ePS services
- Preparing files to be downloaded to the machine
- Organizational tasks
- Selecting a maintenance job on a machine
- Opening a maintenance job (PC)
- Executing/closing a maintenance job (control)
- Service cases
- Service cases - List view
- Service cases - Detailed view
- Requesting fault processing on the control
- Statistics/Export
- Multi-machine views
- Summary of machine events
- Measurement series
- Reports
- Comparing configurations
- Import
- Active import processes
- Importing a file
- Export
- Synchronization overview
- Management
- Addresses
- Users
- Machines
- SINUMERIK, SIMATIC S7
- Editing the master data of a machine
- Creating a new machine as a copy
- Organizational data
- Exporting and importing a machine
- Download areas
- Personal settings
- Establishing a connection and diagnostics
- Uploading an alarm model
- Synchronizing the machine
- Disconnecting the machine (on the control and on the PC)
- Repetition strategy
- Editing the prolog and epilog program
- Cooperation areas
- Releasing a machine to an organization
- Machines in a cooperation area
- Client diagnostics
- Components of client diagnostics
- Performing a diagnostics session
- Other functions
- Configuring 1:N connections
- A Appendix
- A.2 Functions of the various roles (privilege matrix)
- A.3 References
SINUMERIK 840D sl
Table of contents
- technical support
- ec declaration of conformity
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- Overview of functions
- data services
- Operating concept
- Maschine information
- Current control software
- Machine events – Detailed view
- Evaluation of workflow actions
- Evaluation of diagnostics data
- file list
- Variable monitors - Measurements and measurement series
- Operating diagrams
- Control elements of the diagrams for individual measurements
- Circularity test
- Equability test
- Universal axis test
- Variable monitors
- Test series on the machine
- Requirements for performing the test
- Prolog and epilog program for a measurement
- Program example
- Commissioning measurements
- Contour test
- Maintenance
- Remote access
- Functions of a service session
- Starting a service session
- Example of a session via remote access
- Granting permission to execute functions
- Contents
- Setting up a service conference call
- Remote control via the keyboard
- Setting up functions
- Configuring variable monitors
- Configuring measurements and measurement series
- Performing test series
- ePS variables
- ePS variables – Detailed view
- Fault services
- Control monitors – Detailed view
- Machine triggers and server triggers
- Machine trigger on "alarm group"
- Machine trigger on "PLC variable"
- Machine trigger for "PLC timeout trigger"
- Machine trigger on "new value of ePS variable"
- Combined machine trigger on "alarm group" AND "PLC variable"
- Machine trigger for "Time-based trigger"
- Trigger on "Fault message at HMI/PC"
- Server trigger on "Measurement series reaches limit value"
- Server trigger on "Maintenance jobs due"
- Server trigger on "Variable monitor reaches limit value"
- Cyclic server trigger for variable monitors
- Workflow actions
- Diagnostic actions
- Global settings
- Copying
- Copying functions to multiple machines
- Client/server communication
- Offline synchronization
- Monitoring ePS services
- Organizational tasks
- Selecting a maintenance job on a machine
- Opening a maintenance job (PC)
- Executing/closing a maintenance job (HMI)
- Service cases
- Service cases - List view
- Service cases – Detailed view
- Requesting fault processing at the HMI
- Statistics/export
- Multi-machine views
- Summary of machine events
- Measurement series
- Reports
- Import
- Active import processes
- Importing a file
- Export
- Overviews
- Management
- Addresses
- Users
- Machines
- Editing the master data of a machine
- Creating a machine in the form of a copy
- Organizational data
- Download areas
- Personal settings
- Establishing a connection and diagnostics
- Uploading an alarm model
- Synchronizing the machine
- Disconnecting the machine (at HMI and PC)
- Repetition strategy
- Editing the prolog and epilog program
- Cooperation areas
- Releasing a machine to an organization
- Machines in a cooperation area
- Client diagnostics
- Components of client diagnostics
- client configuration
- Performing a diagnostics session
- Other functions
- Configuring 1:N connections
- saving the configuration
- A.3 References
SINUMERIK 840D sl
Table of contents
- technical support
- Regulations and Standards
- safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table of Contents
- Functional safety
- Machinery Directive (98/37/EC)
- Standards to implement safety–related controls
- EN ISO 13849–1 (previously EN 954–1)
- EN 62061
- Series of Standards EN 61508 (VDE 0803)
- Risk analysis/assessment
- Risk reduction
- Machine safety in the US
- NRTL Listing
- ANSI B11
- Machine safety in Japan
- Other safety–related subjects and issues
- Brief Description
- System integrated safety technology
- Overview of the system–integrated safety functions
- Safety technology integrated in the drive
- Overview of the safety functions integrated in the drive
- Comparison of the function names for SINUMERIK Safety Integrated and acc. to EN 61800–5–2
- System Features
- Safety Functions
- Latest information
- Certification
- Safety information & instructions and residual risks
- Additional safety information & instructions and residual risks for Safety Integrated
- Safety Functions Integrated in the Drive
- Supported functions
- Forced checking procedure
- Safe Torque Off (STO)
- Safe Stop 1 (SS1, time–controlled)
- Safe Brake Control (SBC)
- Control via terminals on the Control Unit and the power unit
- Commissioning the STO, SBC and SS1 functions
- Procedure for commissioning STO, SBC and SS1
- Safety faults
- Overview of parameters and function diagrams
- Acceptance test and acceptance report
- Documentation
- Acceptance test for Safe Torque Off (STO)
- Acceptance test for Safe Stop 1, time–controlled (SS1)
- Acceptance test for Safe Brake Control (SBC)
- Completing the log
- Basics on the Safety Functions Integrated in the System/Drive
- Crosswise data comparison
- Actual value conditioning
- Encoder adjustment, calibrating the axes
- Axis states
- User acknowledgement
- Taking into account control gears
- Actual value synchronization (slip for 2–encoder systems)
- Encoder limit frequency
- Enabling the safety–related functions
- Switching the system on/off
- Safety Functions Integrated in the System/Drive
- Shutdown paths
- Testing the shutdown paths
- Safe operating stop (SBH)
- Selecting/deselecting the safe operating stop
- Effects when the limit is exceeded for SBH
- Safe Stops A–F
- Description of STOP A
- Description of STOP B
- Description of STOP C
- Description of STOP D
- Description of STOP E
- Description of STOP F
- Forced checking procedure of the external STOPs
- Safe acceleration monitoring (SBR)
- Safely reduced speed (SG)
- Speed monitoring, encoder limit frequency
- Selecting/deselecting safely reduced speed
- Effects when the limit value is exceeded for SG
- Override for safely reduced speed
- Example: Override for safely reduced speed
- Safety–related output "n<nx"
- Safe software limit switches (SE)
- Effects when an SE responds
- Safety software cams and safety cam track (SN)
- Safe software cams (4 cam pairs)
- Safe cam track (SN)
- Connecting Sensors/Actuators
- Forced checking procedure of SPL signals
- Connecting sensors – actuators using the 3–terminal concept
- Sensor connection using the 4–terminal concept
- Multiple distribution and multiple interlocking
- Connecting I/O via PROFIsafe
- System structure
- Configuring and parameterizing the PROFIsafe I/O
- Parameterizing the F master (NCK)
- Parameterizing the SPL–SGE interface
- Parameterizing the SPL–SGA interface
- Module type (NCK)
- Response times
- Functional boundary conditions
- Safe programmable logic (SPL)
- Synchronized actions for Safety Integrated
- NCK–SPL program
- Starting the SPL
- Starting the NCK–SPL using the PROG_EVENT mechanism
- Starting the NCK–SPL from the PLC user program
- Diagnostics/commissioning
- Safe software relay
- System variables for SINUMERIK 840D sl
- Behavior after power on/mode change/reset
- SPL data on the PLC side
- Direct communications between NCK and PLC–SPL
- Safe brake test (SBT)
- Procedure
- Limitations
- Example
- Data Descriptions
- Description of machine data
- Commissioning
- Parameter overview
- Diagnostics
- Description of parameters
- Interface signals
- Interface signals for SINUMERIK 840D sl
- Description of the interface signal
- PLC data block (DB 18)
- System variables
- Description of the system variables
- HMI screens and softkeys
- Procedure when commissioning the drive for the first time
- Series commissioning
- Changing data
- Acceptance test
- Conventional acceptance test
- Acceptance test support
- Replacing a motor or encoder
- Service displays
- Diagnostics support by configuring your own extended alarm text
- Servo trace bit graphics for Safety Integrated
- Bit graphics for SI signals in the servo trace
- Servo trace signals
- NCK safety alarms for SINUMERIK 840D sl
- Safety messages for SINAMICS S120
- List of faults and alarms
- Safety PLC alarms
- Reducing the number of alarms
- Assigning priorities to alarms
- Interaction with Other Functions
- Measuring system changeover
- OEM applications
- Behavior of Safety Integrated when Profibus fails
- A.1 Customer Support
- A.2 References
- A.3 Abbreviations
- A.4 Terms
SINUMERIK 840D sl
Table of contents
- SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl)
- Table Of Contents
- Subject matter of this manual
- Number ranges of the alarm numbers
- System errors
- Overview of Alarms
- HMI-Alarms
- SINAMICS-Alarms
- Drives alarms
- PLC alarms
- List of Action Numbers
- System Reactions
- Cancel criteria for alarms
- System reactions on SINAMICS Alarms
- A.1 Abbreviations
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- PLC commissioning
- Principle representation of SINUMERIK 840D sl components for commissioning
- Commissioning SINAMICS drives
- Safety information
- ESD notices
- Requirements for commissioning
- Software and hardware requirements
- Communication interfaces
- Commissioning tool on PG/PC
- Example configuration
- NCK start-up
- NCK and PLC general reset
- Boot completed
- Connect PG/PC with the PLC
- Setting up the communication
- Creating a project
- Inserting a SIMATIC station 300
- Insert NCU 7x0 in HW config
- Configuring the properties of the network interfaces
- Insert NX in HW Config
- End hardware configuration and load to the PLC
- Creating a PLC program
- Modifying Ethernet machine control panel in OB100
- Loading the project to the PLC
- Configuring an Ethernet machine control panel
- Triggering a reset (warm restart) for NCK and drive system
- First commissioning of the PLC completed
- Introduction to commissioning of SINAMICS drives
- Activate the factory settings
- First commissioning of the drive units
- Updating the component firmware
- Commissioning using a drive wizard
- Parameterization of infeed
- Parameterization of the drives
- Commissioning of listed motor and encoder via SMC
- Commissioning of third-party motor and additional second encoder via SMC
- First commissioning of SINAMICS drive ended
- Commissioning communication NCK<->Drive
- Configuration input/output address and telegram
- Commissioning communication NCK<->Drive completed
- System data
- Normalization of phys. units of machine data and setting data
- Modifying scaling machine data
- Loading default machine data
- Switching over the measuring system
- traversing ranges
- Cycle times
- NCK utilization
- Velocities
- Memory configuration
- Parameter sets of axis/spindle
- Parameterize axis data
- Parameterization of absolute measuring systems
- DSC (Dynamic Servo Control)
- Rotary axes
- Positioning axes
- Indexed axes/"Hirth" axes
- Position controller
- Speed setpoint matching
- Drift compensation
- Velocity matching (axis)
- Axis monitoring
- Axis homing
- Incremental measuring system
- Distancecoded reference marks
- Absolute encoders
- Interface signals and machine data
- Parameterization of spindle data
- Spindle measuring systems
- Speeds and setpoint adjustment for spindle
- Position spindle
- Synchronizing spindle
- Spindle monitoring
- Spindle data
- Optimize the drive
- Measuring functions
- Frequency response measurements
- Speed control loop measurement
- Position control loop measurement
- Circularity test measurement
- Servo trace
- Further optimization options
- Managing user data
- User data backup
- Preassignments when saving PLC data
- Series commissioning
- Configuration of the properties of the network interface for PROFIBUS
- Separate NCK and PLC general reset
- Configuring the communication between the PLC and the drive
- Integrating PG/PC into the network (NetPro)
- Integrating PG/PC into NetPro
- PG/PC interface configuration
- Assigning interfaces
- Loading the HW config to NCU
- Tips for commissioning SINAMICS drives
- Drive states
- Diagnostics for pending alarms
- Drive (SERVO) parameter RESET, individual
- Version display of the drives (SERVOs)
- Checking/setting power supply data settings
- Identification/Optimization "ALM > Infeed/Configuration
- NCU 7x0 and NX1x Terminal Assignment
- Extending/checking the topology
- Check topology
- Overview - Assignment of SINAMICS and NCK machine data for communication via PROFIBUS
- Drive-object assignment for PROFIBUS connection
- Commissioning NX <-> Drive
- PROFIBUS machine control panel on the HMI
- Load GSD file (contains machine control panel)
- Modifying PROFIBUS machine control panel in OB100
- Licensing
- Overview
- Web License Manager
- CF Card and hardware serial numbers
- SINUMERIK License Key
- Assigning via Web License Manager
- You can execute an assignment via customer login as follows
- Assigning via Automation License Manager
- Installing the Automation License Manager
- Enabling/disabling SINUMERIK plug-ins
- Assigning parameters to the TCP/IP communication with a control system
- How to refresh the navigation view: "Manage
- Displaying the license information of a piece of hardware
- Creating a control image (offline)
- Performing a license requirement alignment for a piece of hardware
- Transferring license information for a control image (offline) to a control system (online)
- Internet links
- Fundamentals
- Drive Objects (DO's) and Drive components
- BICO interconnection
- Transfer telegrams
- Structure of the telegram with the process data for SINUMERIK 840D sl
- Process data for receiving and sending
- Control- and status-word bits for NCK<->drive communication
- Drive to NCK
- PLC program
- Fundamentals of creating a PLC user program
- Machine and setting data
- Machine data fundamentals
- Handling the machine data
- Protection levels
- Protection level fundamentals
- Axis data
- Axis configuration
- Axis assignment
- Axis names
- Setpoint/actual value channels
- Spindle modes
- Axis mode
- A.1 Abbreviations
- A.2 Small SINAMICS Glossary
- A.3 Publication-specific information
- A.3.2 Overview
- Index
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- System overview
- System configuration
- Variants
- SINAMICS S120 components
- SINAMICS S120 / SINUMERIK 840D sl Component Overview
- Power Sections
- HMI User Interface Software
- Structure of the drive group
- Single row layout
- Two-row / multi-row construction
- Center infeed (single row construction) for 55/80/120 kW Line Module
- Direct installation of a CU-/NCU-/NX module on the Line Module
- Layout of the Components
- Layout of the NX for single row construction integrated in the power unit group
- NCU/NX Layout as Offset Solution
- Current Carrying Capacity of the DC Link Busbar
- Shield Connection
- SINAMICS Components Dimension Drawings (External Air Cooling)
- Shield Connection for Internal Heat Dissipation
- Note for the installation clearance for the connection cables
- Heat Dissipation of the Control Cabinet
- Ventilation
- Power Loss of the SINUMERIK Components
- Dimensioning Climate Control Equipment
- NCU/NX Terminal Assignment
- Macros for commissioning
- Procedure for calling ACX macros
- X122 and X132 Interface Overview
- NCU 7x0 and NX1x Terminal Assignment
- SINAMICS Safety Integrated
- Safe Brake Control (SBC)
- SINUMERIK Safety Integrated
- Power Supply Interface Variants
- Operation of the line connection components on the supply network
- Operating line connection components via an autotransformer
- Operating line connection components via an isolating transformer
- Line connection via a ground-fault circuit interrupter
- Line Contactor Control
- Line Contactor Control for Line Modules with DRIVE-CLiQ Interface
- Line Modules Interfaces Description
- Active Line Modules with Internal Air Cooling
- Connection example
- X1 line connection
- Active Line Module X21 EP Terminals
- Active Line Module X24 24 V Terminal Adapter
- X200-X202 DRIVE-CLiQ interfaces
- Meaning of the LEDs on the Active Line Module
- Smart Line Modules (5 kW und 10 kW) with internal air cooling
- X22 terminals: smart line module
- X24 24 V terminal adapter
- Smart Line Module DC Link Busbar
- Motor Modules Interface Description
- Connection Examples
- Motor/brake connection
- X21/X22 EP Terminals / Motor Module Temperature Sensor Connection
- X200-X203 DRIVE-CLiQ interface
- DRIVE-CLiQ Topologies
- NX10/15 Wiring
- Connectable DRIVE-CLiQ components
- Electronics Power Supply
- Selection of the Power Supply Devices
- V current consumption of the components
- Calculation of the 24 VDC Power Requirement Example
- Assignment of the power supply to other components
- Overcurrent protection
- Line formation
- Power Supply Connection Example
- Control Supply Module (CSM)
- Criteria for the protection, line formation and monitoring
- Interconnection of the voltage output for the CSM
- Control Supply Module Power Supply - Connection Example
- Cable Lengths
- Equipotential bonding
- Motor Connection
- X21/X22 EP terminals / temperature sensor connection motor module
- Sensor Systems Connection
- Description
- Brake Connection
- Connection of the Brake using Interface Relay
- Brake Control
- Voltage Protection Module (VPM)
- Application 1
- Application 2
- Application 3
- Application 4
- Application 5
- Application 6
- Application 7
- Typical circuit diagrams
- Functional description of the typical circuit diagrams
- Circuit Manual Group =1
- Circuit Manual Group =2
- Circuit Manual Group =3
- Circuit Manual Group =4
- Circuit Manual Group =5
- Circuit Manual Group =6
- Additional Information
- Cooling Systems
- Cold Plate
- Activate/Deactivate Drive System
- Drive Group with Several Axes
- B.1 Abbreviations
- Index
SINUMERIK 840D sl
Table of contents
- Edition
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Regulations and standards
- Functional safety
- Machinery directive (2006/42/EC)
- Standards for implementing safety--related controls
- EN ISO 13849--1
- EN 62061
- Series of standards EN 61508 (VDE 0803)
- EN 60204--1
- Risk analysis/assessment
- Risk minimization
- Machine safety in the USA
- NRTL Listing
- ANSI B11
- Machine safety in Japan
- Other safety--related issues
- Brief Description
- Safety technology integrated in the system
- System Features
- Safety Functions Integrated in the Drive
- Overview of the safety functions integrated in the drive
- Comparison of the function names
- Latest information
- Certifications
- Safety information & instructions and residual risks
- Additional safety information & instructions and residual risks for Safety Integrated
- Supported functions
- Parameter, checksum, version, password
- Forced checking procedure
- Safety instructions
- Safe Torque Off (STO)
- Safe Stop 1 (SS1, time controlled)
- SS1 (time--controlled) with external stop
- Safe Brake Control (SBC)
- Control via terminals on the Control Unit and the power unit
- Simultaneity and tolerance time of the two monitoring channels
- Bit pattern test
- Commissioning the STO, SBC and SS1 functions
- Sequence when commissioning STO, SBC and SS1
- Safety faults
- Acceptance test and acceptance report
- PLC drives
- in the System/Drive
- Crosswise data comparison (CDC)
- Actual value conditioning
- Encoder adjustment, calibrating the axes
- Commissioning
- User agreement
- Taking into account selector gearboxes
- Index
- Diagnostics
- Encoder limit frequency
- Enabling the safety--related functions
- Switching the system on/off
- Safety functions integrated in the system/drive
- Switch--off signal paths
- Testing the switch--off signal paths
- Safe operating stop (SBH)
- Selecting/deselecting the safe operating stop
- Effects when the limit is exceeded for SBH
- Safe Stops A--F
- Description of STOP A
- Description of STOP B
- Description of STOP C
- Braking behavior for STOP B/C
- Description of STOP E
- Description of STOP F
- Forced checking procedure of the external STOPs
- Canceling stopping delay times
- Safe acceleration monitoring (SBR)
- Safely reduced speed (SG)
- Speed monitoring, encoder limit frequency
- Selecting/deselecting safely reduced speed
- Effects when the limit value is exceeded for SG
- Override for safely reduced speed
- Example: Override for safely reduced speed
- Safe speed range identification "n<nx"
- Safe software limit switches (SE)
- Effects when an SE responds
- Safety software cams and safety cam track (SN)
- Safe software cams (4 cam pairs)
- Safe cam track
- Connecting Sensors/Actuators
- Forced checking procedure of SPL signals
- Connecting sensors -- actuators using the 3--terminal concept
- Sensor connection using the 4--terminal concept
- Multiple distribution and multiple interlocking
- Connecting I/O via PROFIsafe
- System structure
- Configuring and parameterizing the PROFIsafe I/O
- Parameterizing the F master (NCK)
- parameterizing the SPL--SGE interface
- Parameterizing the SPL--SGA interface
- Module type (NCK)
- Response times
- Functionality of the SPL input/output data
- Functional secondary conditions
- PROFIsafe communication behavior when system errors occur
- Modular PROFIsafe I/O interface
- PROFIsafe output modules
- Safety--related CPU--CPU communication (F_DP communication)
- Configuring and parameterizing the F_DP communication
- Sender F_SENDDP
- Receiver F_RECVDP
- Mapping the SIMATIC blocks
- Parameterizing the PLC
- Clock cycle setting of the F_DP communication
- Boot behavior of the F_DP communication
- Communication error after the control boots and active SPL processing
- Communication error when the control boots before SPL processing starts
- F_DP communication for a system error
- NCK/PLC data exchange
- Boundary conditions
- Safe programmable logic (SPL)
- Synchronized actions for Safety Integrated
- User configurations
- NCK--SPL program
- Starting the SPL
- Language scope for SAFE.SPF
- Diagnostics/commissioning
- Safe software relay
- System variables for SINUMERIK 840D sl
- Behavior after power on / mode change / reset
- Direct communications between NCK and PLC--SPL
- Safe Brake Test (SBT)
- Parameterization
- Torque limits
- Traversing direction for the brake test
- Sequence
- Description of FB11
- Application example
- Safety Info Channel and Safety Control Channel
- Data Description
- Description of machine data
- Parameters for SINAMICS S120
- Parameter overview
- Description of parameters
- NCK--MD, that are read from Safety Integrated
- Drive parameters that are read from the NCK--SI
- Protection checksum
- Interface signals
- Interface signals for SINUMERIK 840D sl
- Description of the interface signal
- PLC data block (DB 18)
- Axis signals: Safety Control Channel (SCC) / Safety Info Channel (SIC)
- System variables
- Description of the system variables
- Pictures of the user interface and softkeys
- Procedure when commissioning the drive for the first time
- Series commissioning
- Changing machine data
- Acceptance test
- Conventional acceptance test
- Acceptance test support
- Replacing a motor or encoder
- NCK safety alarms for Sinumerik 840D sl
- Safety messages for SINAMICS S120
- List of faults and alarms
- Safety PLC alarms
- Reducing the number of alarms
- Assigning priorities to alarms
- Interaction with other functions
- Setpoint exchange
- Measuring system changeover
- Incremental encoder functionality
- OEM applications
- NCU link
- Behavior of Safety Integrated when the communication fails
- A.1 Customer Support
- A.2 References
- A.3 Abbreviations
- A.4 Terms
- Service displays
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents
- Regulations and Standards
- Functional safety
- Machinery Directive (98/37/EC)
- Harmonized European standards
- Standards to implement safety-related programmable electronic controls
- prEN/ISO 13849–1 (revision from EN 954–1)
- EN IEC 62061
- DIN EN 61508 (VDE 0803) or IEC 61508
- Risk analysis/assessment
- Risk reduction
- Machine safety in the US
- NRTL listing
- ANSI B11
- Machine safety in Japan
- Other safety-related subjects and issues
- Brief Description
- SI system structure and basic features
- Overview, SI functions
- System Features
- Residual risks
- Safety Functions
- System requirements
- Safety Functions Integrated in the Drive
- Parameter, checksum, version, password
- Safe standstill (SH)
- Safe brake control (SBC)
- Commissioning the SH and SBC functions
- Procedure for commissioning SH and SBC
- Safety faults
- Overview of parameters and function diagrams
- Acceptance test and certificate
- Documentation
- Function test
- Completing the log
- Basics on the Safety Functions Integrated in the System/Drive
- Crosswise data comparison
- Forced checking procedure
- Actual value conditioning
- Encoder adjustment, calibrating the axes
- Axis states
- User agreement
- Taking into account selector gearboxes
- Actual value synchronization (slip for 2-encoder systems)
- Encoder limit frequency
- Enabling the safety-related functions
- Switching the system on/off
- Safety Functions Integrated in the System/Drive
- Shutdown paths
- Testing the shutdown paths
- Safe operating stop (SBH)
- Selecting/de-selecting the safe operating stop
- Effects when the limit is exceeded for SBH
- Safe stops A-F
- Description of STOP A
- Description of STOP B
- Description of STOP C
- Description of STOP D
- Description of STOP E
- Description of STOP F
- Forced checking procedure of the external STOPs
- Safe braking ramp (SBR)
- Safely-reduced speed (SG)
- Speed monitoring, encoder limit frequency
- Selecting/de-selecting safely reduced speed
- Effects when the limit value is exceeded for SG
- Override for safely-reduced speed
- Example: override for safely-reduced speed
- Safety-related output "n<nx"
- Safe software limit switches (SE)
- Effects when an SE responds
- Safe software cams (SN)
- Special points to be noted
- Effects when SN responds
- Connecting Sensors/Actuators
- Forced checking procedure of SPL signals
- Connecting sensors – actuators using the 3-terminal concept
- Sensor connection using the 4-terminal concept
- Multiple distribution and multiple interlocking
- Connecting I/O via PROFIsafe
- System structure
- Parameterizing the F master (NCK)
- Parameterizing the PROFIsafe communication (NCK)
- Parameterizing the SPL-SGE interface
- Parameterizing the SPL-SGA interface
- Module type (NCK)
- Response times
- Functional limitations
- Safe programmable logic (SPL)
- NCK-SPL program
- Starting the SPL
- Starting the NCK-SPL using the PROG_EVENT mechanism
- Starting the NCK-SPL from the PLC user program
- Diagnostics/commissioning
- Safe software relay
- System variables for SINUMERIK 840D sl
- Behavior after power on / mode change / reset
- Direct communications between NCK and PLC-SPL
- Safe brake test (SBT)
- Operational sequence
- Limitations and constraints
- Activating
- Data Description
- Description of machine data
- Parameters for SINAMICS S120
- Parameter overview
- Description of parameters
- Commissioning
- Diagnostics
- Interface signals
- Interface signals for SINUMERIK 840Dsl
- Description of the interface signals
- PLC data block (DB 18)
- System variables
- Description of the system variables
- HMI screens and softkeys
- Procedure when commissioning the drive for the first time
- Series commissioning
- Changing data
- Acceptance test
- Conventional acceptance test
- Replacing a motor or encoder
- Diagnostics support by configuring your own extended alarm text
- Servo trace bit graphics for Safety Integrated
- Bit graphics for SI signals in the servo trace
- NCK safety alarms for Sinumerik 840D sl
- Safety messages for SINAMICS S120
- List of faults and alarms
- Safety PLC alarms
- Reducing the number of alarms
- Assigning priorities to alarms
- Interaction with Other Functions
- Measuring system changeover
- Gantry axes
- OEM applications
- Behavior of Safety Integrated when Profibus fails
- Appendix
- A.2 Fault analysis tables
- A.3 References
- A.4 Abbreviations
- A.5 Terminology
SINUMERIK 840D sl
Table of contents
- technical support
- safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table of Contents
- Programming Basics
- Switchover
- Decimal point programming
- Comments
- Basics of feed function
- F1-digit feed
- Feed per minute function (G94)
- Commands Calling
- Linear interpolation (G01)
- Circular interpolation (G02, G03)
- end point
- Helical interpolation (G02, G03)
- Reference point return
- Reference point return check (G27)
- Second to fourth reference point return (G30)
- Movement Control Commands
- Machine coordinate system (G53)
- Workpiece coordinate system (G92)
- Resetting the work (G92.1)
- Local coordinate system (G52)
- Plane selection (G17, G18, G19)
- Rotation of coordinate system (G68, G69)
- D rotation G68 / G69
- Determining the coordinate value input modes
- Inch/Metric input designation (G20, G21)
- Scaling (G50, G51)
- Programmable mirror image (G50.1, G51.1)
- G60: Oriented positioning
- Time-controlling commands
- Cutting feedrate control
- Compressor in ISO dialect mode
- Exact stop (G09, G61), cutting mode (G64), tapping mode (G63)
- Tool offset functions
- Cutter radius compensation (G40, G41, G42)
- Collision monitoring
- S, T, M, and B functions
- Tool function (T function)
- Internally processed M codes
- General purpose M codes
- Enhanced Level
- Index
- High--speed peck drilling cycle (G73)
- Fine boring cycle (G76)
- Drilling cycle, spot drilling (G81)
- Drilling cycle, counter boring cycle (G82)
- Peck drilling cycle (G83)
- Boring cycle (G85)
- Boring cycle (G86)
- Boring cycle, back boring cycle (G87)
- Drilling cycle (G89), retract using G01
- Rigid tapping cycle (G84)
- Left--handed rigid tapping cycle (G74)
- Peck tapping cycle (G84 or G74)
- Canned cycle cancel (G80)
- Program example using tool length offset and canned cycles
- Multiple threads with G33
- Threads with variable lead (G34)
- Programmable data input (G10)
- Subprogram call up function (M98, M99)
- Eight--digit program number
- Polar coordinate command (G15, G16)
- Polar coordinate interpolation (G12.1, G13.1)
- Cylindrical interpolation (G07.1)
- Program support functions (2)
- Chamfering and corner rounding commands
- Automating support functions
- Multistage skip (G31, P1 -- P4)
- Program interrupt function (M96, M97)
- Tool life control function
- Macroprograms
- Macro Call via G Function
- Additional functions
- Switchover modes for DryRun and skip levels
- Interrupt programm with M96 / M97 (ASUB)
- C.1 G code table
- D.1 Machine/Setting data
- D.2 Channel-specific machine data
- D.3 Axis-specific setting data
- D.4 Channel-specific setting data
- E.1 Machine data
- E.2 Setting data
- E.3 Variables
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table of Contents
- Programming Basics
- Switchover
- Selection of G code system A, B, or C
- Comments
- Block skip
- Basics of feed function
- Commands Calling
- Linear interpolation (G01)
- Circular interpolation (G02, G03)
- Cylindrical interpolation (G07.1)
- Polar coordinate interpolation (G12.1, G13.1)
- Using the thread cutting function
- Continuous thread cutting
- Multiple-thread cutting (G33)
- Variable lead thread cutting (G34)
- Reference point return
- Reference point return check (G27)
- Second to fourth reference point return (G30)
- Rapid lift with G10.6
- Tool retract (G10.6)
- Movement Control Commands
- Machine coordinate system (G53)
- Workpiece coordinate system (G92)
- How to select a workpiece coordinate system
- Determining the coordinate value input modes
- Diametric and radial commands for X-axis
- Inch/metric input designation (G20, G21)
- G60: Oriented positioning
- Time-controlling commands
- Tool offset functions
- Spindle function (S function)
- Constant surface speed control (G96, G97)
- Tool function (T function)
- Internally processed M codes
- General purpose M codes
- Enhanced Level
- Multiple repetitive cycles
- Hole-machining canned cycles (G80 to G89)
- Program support functions (2)
- Subprogram call up function (M98, M99)
- Eight-digit program number
- Automating support functions
- Multistage skip (G31, P1--P2)
- Macroprograms
- Index
- Advanced functions
- Polygonal turning
- Compressor in ISO dialect mode
- Switchover modes for DryRun and skip levels
- Interrupt programm with M96 / M97 (ASUP)
- C.1 G code table
- D.1 Machine/Setting Data
- D.2 Channel-specific machine data
- D.3 Axis-specific setting data
- D.4 Channel-specific setting data
- E.1 Machine data
- E.2 Setting data
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introductory comments
- Display of the G code
- Comments
- Preconditions for the feed
- Fixed feedrates F0 to F9
- Linear feed (G94)
- Revolutional feedrate (G95)
- Interpolation commands
- Linear interpolation (G01)
- Circular interpolation (G02, G03)
- Contour definition programming and addition of chamfers or radiuses
- Helical interpolation (G02, G03)
- Reference point approach with G functions
- Checking the reference position (G27)
- Reference point approach with reference point selection (G30)
- The coordinate system
- Machine coordinate systems (G53)
- Workpiece coordinate system (G92)
- Selection of a workpiece coordinate system
- Local coordinate system (G52)
- Selection of the plane (G17, G18, G19)
- Parallel axes (G17, G18, G19)
- Rotation of the coordinate system (G68, G69)
- D rotation G68/G69
- Defining the input modes of the coordinate values
- Inch/metric input (G20, G21)
- Scaling (G50, G51)
- Programmable mirroring (G50.1, G51.1)
- Time-controlled commands
- Tool offset functions
- Cutter radius compensation (G40, G41, G42)
- Collision detection
- S-, T-, M- and B functions
- M functions of spindle control
- M functions for subroutine calls
- M functions
- Controlling the feedrate
- Compressor in the ISO dialect mode
- Exact stop (G09, G61), Continuous-path mode (G64), tapping (G63)
- Program supporting functions
- Deep hole drilling cycle with chip breakage (G73)
- Fine drilling cycle (G76)
- Drilling cycle, preboring (G81)
- Drilling cycle, preboring (G82)
- Deep hole drilling cycle with chip removal (G83)
- Drilling cycle (G85)
- Boring cycle (G86)
- Boring cycle, reverse countersinking (G87)
- Drilling cycle (G89), return with G01
- Cycle "Tapping without compensating chuck" (G84)
- Drilling a left-hand thread without compensating chuck" cycle (G74)
- Left or right tapping cycle (G84 or G74)
- Deselection of a fixed cycle (G80)
- Program example with a tool length compensation and fixed cycles
- Multiple-start threads with G33
- Programmable data input (G10)
- M function for calling subroutines (M98, M99)
- Eight-digit program number
- Polar coordinates (G15, G16)
- Polar coordinates interpolation (G12.1, G13.1)
- Measuring functions
- Measuring with G31, P1 - P4
- Interrupt program with M96, M97
- Tool life control" function
- Macro programs
- Macro call via G function
- Special functions
- Switchover modes for DryRun and skip levels
- C.1 General machine data
- C.2 Channel-specific machine data
- C.3 Axis-specific setting data
- C.4 Channel-specific setting data
- D.1 Machine data
- D.2 Setting data
- D.3 Variables
- Glossary
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Product overview
- Operator panel fronts
- Keys of the operator panel
- Machine control panels
- User interface
- Status display
- Actual value window
- T,F,S window
- Current block display
- Entering or selecting parameters
- Pocket calculator
- Context menu
- Changing the user interface language
- Protection levels
- Online help in SINUMERIK Operate
- Switching on and switching off
- Approaching a reference point
- User agreement
- Modes and mode groups
- Modes groups and channels
- Settings for the machine
- Switching the unit of measurement
- Setting the zero offset
- Measuring the tool
- Measuring a tool with a tool probe
- Calibrating the tool probe
- Measuring a tool with a magnifying glass
- Measuring the workpiece zero
- Zero offsets
- Display active zero offset
- Displaying the zero offset "overview
- Displaying and editing base zero offset
- Displaying and editing settable zero offset
- Displaying and editing details of the zero offsets
- Deleting a zero offset
- Monitoring axis and spindle data
- Editing spindle data
- Spindle chuck data
- Displaying setting data lists
- Handwheel assignment
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Executing an MDA program
- General
- Selecting a tool
- Starting and stopping the spindle manually
- Positioning the spindle
- Traversing axes
- Traverse axes by a defined increment
- Traversing axes by a variable increment
- Positioning axes
- Manual retraction
- Simple stock removal of workpiece
- Thread synchronizing
- Default settings for manual mode
- Starting and stopping machining
- Selecting a program
- Executing a trail program run
- Displaying the current program block
- Display program level
- Correcting a program
- Repositioning axes
- Starting machining at a specific point
- Continuing program from search target
- Defining an interruption point as search target
- Entering the search target via search pointer
- Parameters for block search in the search pointer
- Controlling the program run
- Skip blocks
- Overstore
- Editing a program
- Searching in programs
- Replacing program text
- Copying/pasting/deleting a program block
- Renumbering a program
- Creating a program block
- Opening additional programs
- Editor settings
- Mold making view
- Starting the mold making view
- Specifically jump to the program block
- Searching for program blocks
- Changing the view
- Modifying the viewport
- Displaying G functions and auxiliary functions
- All G functions
- Auxiliary functions
- Displaying the program runtime and counting workpieces
- Setting for automatic mode
- Overview
- Simulation before machining of the workpiece
- Simultaneous recording before machining of the workpiece
- Simultaneous recording during machining of the workpiece
- Different views of the workpiece
- Face view
- window
- Graphical display
- Editing the simulation display
- Program control during the simulation
- Simulating the program block by block
- Editing and adapting a simulation graphic
- Panning a graphical representation
- Defining cutting planes
- Displaying simulation alarms
- Graphical programming
- Program views
- Program structure
- Fundamentals
- Programming a tool (T)
- Generating a G code program
- Blank input
- Machining plane, milling direction, retraction plane, safe clearance and feedrate (PL, RP SC, F)
- Selection of the cycles via softkey
- Calling technology cycles
- Checking cycle parameters
- Changing a cycle call
- Additional functions in the input screens
- Measuring cycle support
- Graphic program control, ShopTurn programs
- Machining cycle, approach/retraction
- Absolute and incremental dimensions
- Polar coordinates
- Clamping the spindle
- Creating a ShopTurn program
- Program header
- Generating program blocks
- Tool, offset value, feedrate and spindle speed (T, D, F, S, V)
- Call work offsets
- Repeating program blocks
- Entering the number of workpieces
- Changing program blocks
- Changing program settings
- Calling technology functions
- Programming variables
- Programming the approach/retraction cycle
- Example: Standard machining
- Workpiece drawing
- Programming
- Results/simulation test
- G code machining program
- Drilling
- Centering (CYCLE81)
- Drilling (CYCLE82)
- Reaming (CYCLE85)
- Boring (CYCLE86)
- Deep-hole drilling (CYCLE83)
- Tapping (CYCLE84, 840)
- Drill and thread milling (CYCLE78)
- Positions and position patterns
- Arbitrary positions (CYCLE802)
- Position pattern line (HOLES1), grid or frame (CYCLE801)
- Circle position pattern (HOLES2)
- Displaying and hiding positions
- Repeating positions
- Rotate
- Groove (CYCLE930)
- Undercut form E and F (CYCLE940)
- Thread undercuts (CYCLE940)
- Thread turning (CYCLE99)
- Thread chain (CYCLE98)
- Cut-off (CYCLE92)
- Contour turning
- Representation of the contour
- Creating a new contour
- Creating contour elements
- Entering the master dimension
- Changing the contour
- Contour call (CYCLE62) - only for G code program
- Stock removal (CYCLE952)
- Stock removal rest (CYCLE952)
- Plunge-cutting (CYCLE952)
- Plunge-cutting rest (CYCLE952)
- Plunge-turning (CYCLE952)
- Plunge-turning rest (CYCLE952)
- Milling
- Rectangular pocket (POCKET3)
- Circular pocket (POCKET4)
- Rectangular spigot (CYCLE76)
- Circular spigot (CYCLE77)
- Multi-edge (CYCLE79)
- Longitudinal groove (SLOT1)
- Circumferential groove (SLOT2)
- Open groove (CYCLE899)
- Long hole (LONGHOLE) - only for G code program
- Thread milling (CYCLE70)
- Engraving (CYCLE60)
- Contour milling
- Path milling (CYCLE72)
- Contour pocket/contour spigot (CYCLE63/64)
- Predrilling contour pocket (CYCLE64)
- Milling contour pocket (CYCLE63)
- Contour pocket residual material (CYCLE63, option)
- Milling contour spigot (CYCLE63)
- Contour spigot residual material (CYCLE63, option)
- Further cycles and functions
- Swiveling tool (CYCLE800)
- Aligning milling tools - only for G code program (CYCLE800)
- Preloading milling tools - only for G code program (CYCLE800)
- High-speed settings (CYCLE832)
- Subroutines
- Additional cycles and functions in ShopTurn
- Thread centered
- Transformations
- Translation
- Rotation
- Scaling
- Mirroring
- Rotation C
- Straight and circular machining
- Selecting a tool and machining plane
- Programming a straight line
- Programming a circle with known center point
- Programming a circle with known radius
- Straight line polar
- Circle polar
- Machining with the counterspindle
- Programming example: Machining main spindle – Transfer workpiece – Machining counterspindle
- Programming example: Machining, counterspindle - without previous transfer
- Parameters, counterspindle
- Multi-channel view
- Multi-channel view for large operator panels
- Setting the multi-channel view
- Multi-channel support
- Multi-channel editor
- Entering multi-channel data
- Editing the multi-channel program
- Editing a G code multi-channel program
- Editing a ShopTurn multi-channel program
- Synchronizing programs
- Optimizing the machining time
- Simulating machining
- Different workpiece views for multi-channel support
- Display/edit the multi-channel functionality in the "Machine" operating area
- Block search and program control
- Multi-channel functionality for large operator panels
- Setting the multi-channel function
- Synchronizing a counterspindle
- User variables
- R parameters
- Displaying global user data (GUD)
- Displaying channel GUDs
- Displaying local user data (LUD)
- Displaying program user data (PUD)
- Searching for user variables
- Defining and activating user variables
- Teaching in a program
- General sequence
- Inserting a block
- Teach-in via Windows
- Teach in rapid traverse G0
- Teaching in circle intermediate and circle end point CIP
- Editing a block
- Selecting a block
- Deleting a block
- Settings for teach-in
- Working with Manual Machine
- Set limit stop
- Simple workpiece machining
- Taper turning
- Circular turning
- More complex machining
- Drilling with Manual Machine
- Turning with manual machine
- Milling with Manual Machine
- Simulation and simultaneous recording
- Working with a B axis
- Tool alignment for turning
- Milling with a B axis
- Swiveling
- Approach/retraction
- Position pattern
- Tool selection for the manual mode
- Measuring a tool with the B axis
- Working with two tool carriers
- Measure tool
- Tool management
- Magazine management
- Tool types
- Tool dimensioning
- Tool list
- Additional data
- Creating a new tool
- Managing several cutting edges
- Delete tool
- Selecting a magazine
- Tool wear
- Reactivate tool
- Tool data OEM
- Magazine
- Positioning a magazine
- Relocating a tool
- Unload all tools
- Sorting tool management lists
- Filtering the tool management lists
- Specific search in the tool management lists
- Displaying tool details
- Changing the cutting edge position or tool type
- Settings for tool lists
- Working with multitool
- Tool list for multitool
- Create multitool
- Equipping multitool with tools
- Removing a tool from multitool
- Loading and unloading multitool
- Reactivating the multitool
- Relocating a multitool
- Positioning multitool
- Managing programs
- NC memory
- Local drive
- USB drives
- Opening and closing the program
- Executing a program
- Creating a directory / program / job list / program list
- Creating a new workpiece
- Creating a new G code program
- New ShopTurn program
- Storing any new file
- Creating a job list
- Creating a program list
- Creating templates
- Searching directories and files
- Displaying the program in the Preview
- Selecting several directories/programs
- Copying and pasting a directory/program
- Deleting a directory/program
- Changing file and directory properties
- Viewing PDF documents
- EXTCALL
- Backing up data
- Generating an archive via the system data
- Reading in an archive in the Program Manager
- Read in archive from system data
- Setup data
- Reading-in set-up data
- RS-232-C
- Setting V24 in the program manager
- Setting up drives
- HT 8 overview
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- Ctrl-Energy
- Displaying energy consumption
- Measuring and saving the energy consumption
- Long-term measurement of the energy consumption
- Displaying measured curves
- Using the energy-saving profile
- Easy Message (828D only)
- Activating Easy Message
- Creating/editing a user profile
- Setting-up events
- Logging an active user on and off
- Displaying SMS logs
- Making settings for Easy Message
- Easy Extend (828D only)
- Enabling a device
- Activating and deactivating a device
- Commissioning Easy Extend
- Service Planner (828D only)
- Set maintenance tasks
- Ladder Viewer and Ladder add-on (828D only)
- Structure of the user interface
- Control options
- Displaying PLC properties
- Displaying information on the program blocks
- Displaying and editing NC/PLC variables
- Downloading a PLC user program
- Editing the local variable table
- Creating a new block
- Editing block properties
- Inserting and editing networks
- Editing network properties
- Displaying/canceling the access protection
- Displaying and editing symbol tables
- Searching for operands
- Inserting/deleting a symbol table
- Displaying the network symbol information table
- Displaying and editing PLC signals
- Displaying cross references
- Displaying alarms
- Displaying an alarm log
- Displaying messages
- Sorting, alarms, faults and messages
- PLC and NC variables
- Saving and loading screen forms
- Load symbols
- Version
- Save information
- Logbook
- Making a logbook entry
- Creating screenshots
- Remote diagnostics
- Permit modem
- Exit remote diagnostics
- A Appendix
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Industrial security
- Introduction
- Operator panel fronts
- Keys of the operator panel
- Machine control panels
- User interface
- Status display
- Actual value window
- T,F,S window
- Current block display
- Entering or selecting parameters
- Pocket calculator
- Context menu
- Changing the user interface language
- Entering Asian characters
- Editing the dictionary
- Entering Korean characters
- Protection levels
- Online help in SINUMERIK Operate
- Setting up the machine
- Approaching a reference point
- User agreement
- Modes and mode groups
- Modes groups and channels
- Channel switchover
- Settings for the machine
- Switching the unit of measurement
- Setting the zero offset
- Measuring the tool
- Measuring a tool with a tool probe
- Calibrating the tool probe
- Measuring a tool with a magnifying glass
- Logging tool measurement results
- Measuring the workpiece zero
- Logging measurement results for the workpiece zero
- Settings for the measurement result log
- Zero offsets
- Display active zero offset
- Displaying the zero offset "overview
- Displaying and editing base zero offset
- Displaying and editing settable zero offset
- Displaying and editing details of the zero offsets
- Deleting a zero offset
- Monitoring axis and spindle data
- Editing spindle data
- Spindle chuck data
- Displaying setting data lists
- Handwheel assignment
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Editing/executing a MDI program
- Deleting an MDA program
- General
- Selecting a tool
- Starting and stopping the spindle manually
- Positioning the spindle
- Traversing axes
- Traversing axes by a variable increment
- Positioning axes
- Manual retraction
- Simple stock removal of workpiece
- Thread synchronizing
- Default settings for manual mode
- Starting and stopping machining
- Selecting a program
- Executing a trail program run
- Displaying the current program block
- Display program level
- Correcting a program
- Repositioning axes
- Starting machining at a specific point
- Continuing program from search target
- Defining an interruption point as search target
- Entering the search target via search pointer
- Parameters for block search in the search pointer
- Block search mode
- Controlling the program run
- Skip blocks
- Overstore
- Editing a program
- Searching in programs
- Replacing program text
- Copying/pasting/deleting a program block
- Renumbering a program
- Creating a program block
- Opening additional programs
- Editor settings
- Display and edit user variables
- R parameters
- Displaying global user data (GUD)
- Displaying channel GUDs
- Displaying local user data (LUD)
- Displaying program user data (PUD)
- Searching for user variables
- Displaying G functions and auxiliary functions
- All G functions
- Auxiliary functions
- Mold making view
- Starting the mold making view
- Specifically jump to the program block
- Changing the view
- Modifying the viewport
- Displaying the program runtime and counting workpieces
- Setting for automatic mode
- Working with DXF files
- Cleaning a DXF file
- Enlarging or reducing the CAD drawing
- Rotating the view
- Displaying/editing information for the geometric data
- Importing and editing a DXF file in the editor
- Setting the tolerance
- Transferring the drilling positions
- Accepting contours
- Overview
- Simulation before machining of the workpiece
- Simultaneous recording before machining of the workpiece
- Simultaneous recording during machining of the workpiece
- Different views of the workpiece
- Face view
- window
- Editing the simulation display
- Showing and hiding the tool path
- Simulating the program block by block
- Editing and adapting a simulation graphic
- Panning a graphical representation
- Defining cutting planes
- Displaying simulation alarms
- Graphical programming
- Program structure
- Fundamentals
- Programming a tool (T)
- Generating a G code program
- Blank input
- Machining plane, milling direction, retraction plane, safe clearance and feedrate (PL RP, SC, F)
- Selection of the cycles via softkey
- Calling technology cycles
- Checking cycle parameters
- Changing a cycle call
- Additional functions in the input screens
- Graphic program control, ShopTurn programs
- Machining cycle, approach/retraction
- Absolute and incremental dimensions
- Polar coordinates
- Clamping the spindle
- Creating a ShopTurn program
- Program header
- Generating program blocks
- Tool, offset value, feedrate and spindle speed (T, D, F, S, V)
- Call work offsets
- Repeating program blocks
- Entering the number of workpieces
- Changing program blocks
- Changing program settings
- Calling technology functions
- Programming variables
- Programming the approach/retraction cycle
- Measuring cycle support
- Workpiece drawing
- Programming
- Results/simulation test
- G code machining program
- Drilling
- Centering (CYCLE81)
- Drilling (CYCLE82)
- Reaming (CYCLE85)
- Boring (CYCLE86)
- Deep-hole drilling 1 (CYCLE83)
- Deep-hole drilling 2 (CYCLE830)
- Tapping (CYCLE84, 840)
- Drill and thread milling (CYCLE78)
- Positions and position patterns
- Arbitrary positions (CYCLE802)
- Row position pattern (HOLES1)
- Grid or frame position pattern (CYCLE801)
- Circle or pitch circle position pattern (HOLES2)
- Displaying and hiding positions
- Repeating positions
- Rotate
- Groove (CYCLE930)
- Undercut form E and F (CYCLE940)
- Thread undercuts (CYCLE940)
- Thread turning (CYCLE99)
- Thread chain (CYCLE98)
- Cut-off (CYCLE92)
- Contour turning
- Representation of the contour
- Creating a new contour
- Creating contour elements
- Entering the master dimension
- Changing the contour
- Contour call (CYCLE62) - only for G code program
- Stock removal (CYCLE952)
- Stock removal rest (CYCLE952)
- Plunge-cutting (CYCLE952)
- Plunge-cutting rest (CYCLE952)
- Plunge-turning (CYCLE952)
- Plunge-turning rest (CYCLE952)
- Milling
- Rectangular pocket (POCKET3)
- Circular pocket (POCKET4)
- Rectangular spigot (CYCLE76)
- Circular spigot (CYCLE77)
- Multi-edge (CYCLE79)
- Longitudinal groove (SLOT1)
- Circumferential groove (SLOT2)
- Open groove (CYCLE899)
- Long hole (LONGHOLE) - only for G code program
- Thread milling (CYCLE70)
- Engraving (CYCLE60)
- Contour milling
- Path milling (CYCLE72)
- Contour pocket/contour spigot (CYCLE63/64)
- Predrilling contour pocket (CYCLE64)
- Milling contour pocket (CYCLE63)
- Contour pocket residual material (CYCLE63, option)
- Milling contour spigot (CYCLE63)
- Contour spigot residual material (CYCLE63, option)
- Further cycles and functions
- Swiveling tool (CYCLE800)
- Aligning milling tools - only for G code program (CYCLE800)
- Preloading milling tools - only for G code program (CYCLE800)
- High-speed settings (CYCLE832)
- Subroutines
- Additional cycles and functions in ShopTurn
- Thread centered
- Transformations
- Translation
- Rotation
- Scaling
- Mirroring
- Rotation C
- Straight and circular machining
- Selecting a tool and machining plane
- Programming a straight line
- Programming a circle with known center point
- Programming a circle with known radius
- Straight line polar
- Circle polar
- Machining with movable counterspindle
- Programming example: Machining main spindle – Transfer workpiece – Machining counterspindle
- Programming example: Machining, counterspindle - without previous transfer
- Machining with fixed counterspindle
- Multi-channel view
- Multi-channel view for large operator panels
- Setting the multi-channel view
- Multi-channel support
- Creating a multi-channel program
- Entering multi-channel data
- Multi-channel functionality for large operator panels
- Editing the multi-channel program
- Editing a G code multi-channel program
- Editing a ShopTurn multi-channel program
- Setting the multi-channel function
- Synchronizing programs
- Insert WAIT marks
- Optimizing the machining time
- Automatic block building
- Editing a converted program
- Simulating machining
- Different workpiece views for multi-channel support
- Display/edit the multi-channel functionality in the "Machine" operating area
- Block search and program control
- Stock removal with 2 synchronized channels
- Job list
- Stock removal
- Synchronizing a counterspindle
- Activating collision avoidance
- Set collision avoidance
- Lists for the tool management
- Magazine management
- Tool types
- Tool dimensioning
- Tool list
- Additional data
- Creating a new tool
- Managing several cutting edges
- Loading and unloading tools
- Selecting a magazine
- Code carrier connection (only 840D sl)
- Managing a tool in a file
- Tool wear
- Reactivate tool
- Tool data OEM
- Magazine
- Positioning a magazine
- Unload/load/relocate all tools
- Tool details
- Tool data
- Cutting edge data
- Monitoring data
- Sorting tool management lists
- Filtering the tool management lists
- Specific search in the tool management lists
- Changing the cutting edge position or tool type
- Settings for tool lists
- Working with multitool
- Tool list for multitool
- Create multitool
- Equipping multitool with tools
- Removing a tool from multitool
- Loading and unloading multitool
- Reactivating the multitool
- Relocating a multitool
- Positioning multitool
- NC memory
- Local drive
- USB drives
- FTP drive
- Opening and closing the program
- Executing a program
- Creating a directory / program / job list / program list
- Creating a new workpiece
- Creating a new G code program
- Storing any new file
- Creating a job list
- Creating a program list
- Creating templates
- Searching directories and files
- Displaying the program in the Preview
- Selecting several directories/programs
- Copying and pasting a directory/program
- Deleting a directory/program
- Changing file and directory properties
- Set up drives
- Setting up drives
- Viewing PDF documents
- EXTCALL
- Execution from External Storage (EES)
- Backing up data
- Generating an archive via the system data
- Reading in an archive in the Program Manager
- Read in archive from system data
- Setup data
- Reading-in set-up data
- RS-232-C
- Setting V24 in the program manager
- Displaying alarms
- Displaying an alarm log
- Displaying messages
- Sorting, alarms, faults and messages
- Creating screenshots
- PLC and NC variables
- Saving and loading screen forms
- Version
- Save information
- Logbook
- Making a logbook entry
- Remote diagnostics
- Permit modem
- Exit remote diagnostics
- Manual Machine
- Set limit stop
- Simple workpiece machining
- Taper turning
- Circular turning
- More complex machining
- Drilling with Manual Machine
- Turning with manual machine
- Contour turning with Manual machine
- Milling with Manual Machine
- Simulation and simultaneous recording
- Working with a B axis (only 840D sl)
- Tool alignment for turning
- Milling with a B axis
- Swiveling
- Approach/retraction
- Position pattern
- Tool selection for the manual mode
- Measuring a tool with the B axis
- Working with two tool carriers
- Measure tool
- Teaching in a program
- Inserting a block
- Input parameters for teach-in blocks
- Teach-in via Windows
- Teach in rapid traverse G0
- Teaching in circle intermediate and circle end point CIP
- Editing a block
- Selecting a block
- Deleting a block
- Settings for teach-in
- HT 8 overview
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- Ctrl-Energy
- Displaying energy consumption
- Measuring and saving the energy consumption
- Long-term measurement of the energy consumption
- Displaying measured curves
- Using the energy-saving profile
- Easy Message (828D only)
- Activating Easy Message
- Creating/editing a user profile
- Setting-up events
- Logging an active user on and off
- Displaying SMS logs
- Making settings for Easy Message
- Easy Extend (828D only)
- Enabling a device
- Activating and deactivating a device
- Initial commissioning of additional devices
- Service Planner (828D only)
- Set maintenance tasks
- Edit PLC user program (828D only)
- Ladder add-on tool
- Structure of the user interface
- Control options
- Displaying PLC properties
- Displaying information on the program blocks
- Displaying and editing NC/PLC variables
- Loading modified PLC user program
- Displaying local variable table
- Creating a new block
- Editing block properties subsequently
- Inserting and editing networks
- Editing network properties
- Displaying/canceling the access protection
- Displaying and editing symbol tables
- Searching for operands
- Inserting/deleting a symbol table
- Displaying the network symbol information table
- Displaying and editing PLC signals
- Displaying cross references
- A Appendix
- Index
SINUMERIK 840D sl
Table of contents
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Product overview
- Operator panel fronts
- Keys of the operator panel
- Ctrl-Energy
- Machine control panels
- User interface
- Status display
- Actual value window
- T,F,S window
- Current block display
- Entering or selecting parameters
- Pocket calculator
- Context menu
- Changing the user interface language
- Entering Asian characters
- Protection levels
- Online help in SINUMERIK Operate
- Switching on and switching off
- Approaching a reference point
- User agreement
- Operating modes
- Modes groups and channels
- Settings for the machine
- Setting the zero offset
- Measuring the tool
- Measuring the tool length with the workpiece as reference point
- Measuring radius or diameter
- Fixed point calibration
- Measuring a tool with an electrical tool probe
- Calibrating the electrical tool probe
- Measuring the workpiece zero
- Sequence of operations
- Examples with manual swivel
- Calibrating the electronic workpiece probe
- Setting the edge
- Edge measurement
- Measuring a corner
- Measuring a pocket and hole
- Measuring a spigot
- Aligning the plane
- Defining the measurement function selection
- Corrections after measurement of the zero point
- Zero offsets
- Display active zero offset
- Displaying the zero offset "overview
- Displaying and editing base zero offset
- Displaying and editing settable zero offset
- Deleting a zero offset
- Monitoring axis and spindle data
- Editing spindle data
- Displaying setting data lists
- Handwheel assignment
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Executing an MDA program
- General
- Selecting a tool
- Starting and stopping a spindle manually
- Position spindle
- Traversing axes
- Traversing axes by a variable increment
- Positioning axes
- Swiveling
- Manual retraction
- Simple face milling of the workpiece
- Default settings for manual mode
- Starting and stopping machining
- Selecting a program
- Testing a program
- Displaying the current program block
- Display program level
- Correcting a program
- Repositioning axes
- Starting machining at a specific point
- Continuing program from search target
- Defining an interruption point as search target
- Entering the search target via search pointer
- Parameters for block search in the search pointer
- Block search mode
- Controlling the program run
- Skip blocks
- Overstore
- Editing a program
- Searching in programs
- Replacing program text
- Copying/pasting/deleting a program block
- Renumber program
- Creating a program block
- Opening additional programs
- Editor settings
- Mold making view
- Starting the mold making view
- Specifically jump to the program block
- Changing the view
- Modifying the viewport
- Displaying G Functions and Auxiliary Functions
- All G functions
- Auxiliary functions
- Displaying the program runtime and counting workpieces
- Setting for automatic mode
- Overview
- Simulation before machining of the workpiece
- Simultaneous recording before machining of the workpiece
- Simultaneous recording during machining of the workpiece
- Different views of the workpiece
- Side view
- Editing the simulation display
- Program control during the simulation
- Simulating the program block by block
- Changing and adapting a simulation graphic
- Panning a graphical representation
- Defining cutting planes
- Displaying simulation alarms
- Graphical programming
- Program views
- Program structure
- Fundamentals
- Programming a tool (T)
- Generating a G code program
- Blank input
- Machining plane, milling direction, retraction plane, safe clearance and feedrate (PL, RP SC, F)
- Selection of the cycles via softkey
- Calling technology functions
- Checking cycle parameters
- Changing a cycle call
- Additional functions in the input screens
- Measuring cycle support
- Creating a ShopMill program
- Absolute and incremental dimensions
- Program header
- Generating program blocks
- Tool, offset value, feed and spindle speed (T, D, F, S, V)
- Defining machine functions
- Call work offsets
- Repeating program blocks
- Specifying the number of workpieces
- Changing program blocks
- Changing program settings
- Checking input parameters
- Example, standard machining
- Workpiece drawing
- Programming
- Results/simulation test
- G code machining program
- Drilling
- Centering (CYCLE81)
- Drilling (CYCLE82)
- Reaming (CYCLE85)
- Deep-hole drilling (CYCLE83)
- Boring (CYCLE86)
- Tapping (CYCLE84, 840)
- Drill and thread milling (CYCLE78)
- Positioning and position patterns
- Arbitrary positions (CYCLE802)
- Position pattern line (HOLES1), grid or frame (CYCLE801)
- Circle position pattern (HOLES2)
- Displaying and hiding positions
- Repeating positions
- Milling
- Rectangular pocket (POCKET3)
- Circular pocket (POCKET4)
- Rectangular spigot (CYCLE76)
- Circular spigot (CYCLE77)
- Multi-edge (CYCLE79)
- Longitudinal groove (SLOT1)
- Circumferential groove (SLOT2)
- Open groove (CYCLE899)
- Long hole (LONGHOLE) - only for G code programs
- Thread milling (CYCLE70)
- Engraving (CYCLE60)
- Contour milling
- Creating a new contour
- Creating contour elements
- Changing the contour
- Contour call (CYCLE62) - only for G code program
- Path milling (CYCLE72)
- Contour pocket/contour spigot (CYCLE63/64)
- Predrilling contour pocket (CYCLE64)
- Milling contour pocket (CYCLE63)
- Residual material contour pocket (CYCLE63)
- Milling contour spigot (CYCLE63)
- Residual material contour spigot (CYCLE63)
- Turning - only for G code programs
- Groove (CYCLE930)
- Undercut form E and F (CYCLE940)
- Thread undercut (CYCLE940)
- Thread turning (CYCLE99)
- Thread chain (CYCLE98)
- Cut-off (CYCLE92)
- Contour turning - only for G code programs
- Representation of the contour
- Contour call (CYCLE62)
- Stock removal (CYCLE952)
- Stock removal residual (CYCLE952)
- Grooving (CYCLE952)
- Grooving residual material (CYCLE952)
- Plunge turning (CYCLE952)
- Plunge turning residual material (CYCLE952)
- Further cycles and functions
- Swiveling tool (CYCLE800)
- Swiveling aligning tool - only for G code program (CYCLE800)
- High-speed settings (CYCLE832)
- Subroutines
- Additional cycles and functions in ShopMill
- Translation
- Rotation
- Scaling
- Mirroring
- Cylinder surface transformation
- General programming
- Straight or circular machining
- Programming a straight line
- Programming a circle with known center point
- Programming a circle with known radius
- Helix
- Polar coordinates
- Straight polar
- Circle polar
- Obstacle
- Multi-channel view
- Multi-channel view for large operator panels
- Setting the multi-channel view
- User variables
- R parameters
- Displaying global user data (GUD)
- Displaying channel GUDs
- Displaying local user data (LUD)
- Displaying program user data (PUD)
- Searching for user variables
- Teaching in a program
- Inserting a block
- Input parameters for teach-in blocks
- Teach-in via window
- Teach in rapid traverse G0
- Teach in straight G1
- Teach-in A spline
- Editing a block
- Selecting a block
- Deleting a block
- Working with Manual Machine
- Simple workpiece machining
- Angular milling
- Straight and circular machining
- Circular milling
- More complex machining
- Drilling with Manual Machine
- Milling with Manual Machine
- Simulation and simultaneous recording
- Tool management
- Magazine management
- Tool types
- Tool dimensioning
- Tool list
- Additional data
- Creating a new tool
- Managing several cutting edges
- Loading and unloading tools
- Selecting a magazine
- Tool wear
- Reactivating a tool
- Tool data OEM
- Magazine
- Positioning a magazine
- Unload all tools
- Graphic display
- Sorting tool management lists
- Filtering the tool management lists
- Specific search in the tool management lists
- Displaying tool details
- Changing a tool type
- Settings for tool lists
- NC memory
- USB drives
- Opening and closing the program
- Executing a program
- Creating a directory / program / job list / program list
- Creating a new workpiece
- Creating a new G code program
- Creating a new ShopMill program
- Creating a job list
- Creating a program list
- Creating templates
- Searching directories and files
- Displaying the program in the Preview
- Selecting several directories/programs
- Copying and pasting a directory/program
- Deleting a program/directory
- Changing file and directory properties
- Viewing PDF documents
- EXTCALL
- Backing up data
- Generating an archive via the system data
- Reading in an archive in the Program Manager
- Read in archive from system data
- Setup data
- Reading-in set-up data
- RS-232-C
- Setting V24 in the program manager
- Multiple clamping
- Creating a multiple clamping program
- Setting up drives
- error messages
- HT 8 overview
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- Displaying energy consumption
- Measuring and saving the energy consumption
- Long-term measurement of the energy consumption
- Displaying measured curves
- Using the energy-saving profile
- Easy Message (828D only)
- Activating Easy Message
- Creating/editing a user profile
- Setting-up events
- Logging an active user on and off
- Displaying SMS logs
- Making settings for Easy Message
- Enabling a device
- Activating and deactivating a device
- Commissioning Easy Extend
- Performing and monitoring maintenance tasks
- Set maintenance tasks
- PLC diagnostics
- Structure of the user interface
- Control options
- Displaying PLC properties
- Displaying and editing NC/PLC variables
- Displaying and editing PLC signals
- Displaying information on the program blocks
- Downloading a PLC user program
- Editing the local variable table
- Creating a new block
- Editing block properties
- Editing network properties
- Displaying and editing symbol tables
- Inserting/deleting a symbol table
- Searching for operands
- Displaying the network symbol information table
- Displaying/canceling the access protection
- Alarm, error, and system messages
- Displaying an alarm log
- Sorting, alarms, faults and messages
- PLC and NC variables
- Saving and loading screen forms
- Load symbols
- Version
- Save information
- Logbook
- Making a logbook entry
- Creating screenshots
- Remote diagnostics
- Permit modem
- Exit remote diagnostics
- A Appendix
- Index
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- instructions
- Introduction
- product overview
- Operating with gestures
- Setting up the machine
- Working in the manual mode
- Machining the workpiece
- Simulating machining
- Generating a G-code program
- Programming technology functions
- Collision avoidance (only 840D sl)
- Multi-channel view
- Manage tools
- Managing programs
- general information
- Alarm, fault, and system messages
- Teaching program
- Ctrl-Energy
- Easy XML
- Service Planner (828D only)
- Easy Message (828D only)
- Widescreen format multi
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Product overview
- Operator panel fronts
- Keys of the operator panel
- Machine control panels
- User interface
- Status display
- Actual value window
- T,F,S window
- Current block display
- Entering or selecting parameters
- Pocket calculator
- Context menu
- Changing the user interface language
- Entering Asian characters
- Protection levels
- Online help in HMI sl
- Switching on and switching off
- Approaching a reference point
- User agreement
- Operating modes
- Modes groups and channels
- Settings for the machine
- Switching the unit of measurement
- Setting the work offset
- Measuring the tool
- Measuring the tool length with the workpiece as reference point
- Measuring radius or diameter
- Fixed point calibration
- Measuring a tool with an electrical tool probe
- Calibrating the electrical tool probe
- Measuring the workpiece zero
- Sequence of operations
- Examples with manual swivel
- Calibrating the electronic workpiece probe
- Setting the edge
- Edge measurement
- Measuring a corner
- Measuring a pocket and hole
- Measuring a spigot
- Aligning the plane
- Defining the measurement function selection
- Corrections after measurement of the zero point
- Work offsets
- Display active zero offset
- Displaying the work offset "overview
- Displaying and editing base zero offset
- Displaying and editing settable zero offset
- Displaying the zero offset details
- Deleting a work offset
- Monitoring axis and spindle data
- Editing spindle data
- Displaying setting data lists
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Executing an MDA program
- General
- Selecting a tool
- Position spindle
- Traversing axes
- Traversing axes by a variable increment
- Positioning axes
- Swiveling
- Simple face milling of workpiece
- Default settings for manual mode
- Starting and stopping machining
- Selecting a program
- Testing a program
- Displaying the current program block
- Display program level
- Correcting a program
- Repositioning axes
- Starting machining at a specific point
- Continuing program from search target
- Simple search target definition
- Entering the search target via search pointer
- Parameters for block search in the search pointer
- Block search mode
- Intervening in the program sequence
- Skip blocks
- Overstore
- Editing a program
- Searching in programs
- Replacing program text
- Copying/pasting/deleting a program block
- Renumber program
- Creating a program block
- Opening additional programs
- Editor settings
- Mold making view
- Starting the mold making view
- Specifically jump to the program block
- Changing the view
- Modifying the viewport
- Displaying G Functions and Auxiliary Functions
- All G functions
- Auxiliary functions
- Displaying the program runtime and counting workpieces
- Setting for automatic mode
- Overview
- Simulation before machining of the workpiece
- Simultaneous recording before machining of the workpiece
- Simultaneous recording during machining of the workpiece
- Different views of a workpiece
- Side view
- Editing the simulation display
- Program control during the simulation
- Simulating the program block by block
- Changing and adapting a simulation graphic
- Panning a graphical representation
- Defining cutting planes
- Displaying simulation alarms
- Graphical programming
- Program views
- Program structure
- Current planes in cycles and input screens
- Programming a tool (T)
- Generating a G code program
- Blank input
- Machining plane, milling direction, retraction plane, safe clearance and feedrate (PL, RP SC, F)
- Selection of the cycles via softkey
- Calling technology functions
- Checking cycle parameters
- Compatibility for cycle support
- Measuring cycle support
- Creating a ShopMill program
- Basic information
- Absolute and incremental dimensions
- Program header
- Generating program blocks
- Tool, offset value, feed and spindle speed (T, D, F, S, V)
- Defining machine functions
- Call work offsets
- Repeating program blocks
- Specifying the number of workpieces
- Changing program blocks
- Changing program settings
- Setting data for technological functions
- Example, standard machining
- Workpiece drawing
- Results/simulation test
- G code machining program
- Drilling
- Centering (CYCLE81)
- Drilling (CYCLE82)
- Reaming (CYCLE85)
- Deep-hole drilling (CYCLE83)
- Boring (CYCLE86)
- Tapping (CYCLE84, 840)
- Drill and thread milling (CYCLE78)
- Positioning and position patterns
- Arbitrary positions (CYCLE802)
- Position pattern Line (HOLES1), Grid or Frame (CYCLE801)
- Circle position pattern (HOLES2)
- Displaying and hiding positions
- Repeating positions
- Milling
- Rectangular pocket (POCKET3)
- Circular pocket (POCKET4)
- Rectangular spigot (CYCLE76)
- Circular spigot (CYCLE77)
- Multi-edge (CYCLE79)
- Longitudinal groove (SLOT1)
- Circumferential groove (SLOT2)
- Open groove (CYCLE899)
- Long hole (LONGHOLE) - only for G code programs
- Thread milling (CYCLE70)
- Engraving (CYCLE60)
- Contour milling
- Creating a new contour
- Creating contour elements
- Changing the contour
- Contour call (CYCLE62) - only for G code program
- Path milling (CYCLE72)
- Contour pocket/contour spigot (CYCLE63/64)
- Predrilling contour pocket (CYCLE64)
- Milling contour pocket (CYCLE63)
- Residual material contour pocket (CYCLE63)
- Milling contour spigot (CYCLE63)
- Residual material contour spigot (CYCLE63)
- Turning - only for G code programs
- Groove (CYCLE930)
- Undercut form E and F (CYCLE940)
- Thread undercut (CYCLE940)
- Thread turning (CYCLE99)
- Thread chain (CYCLE98)
- Cut-off (CYCLE92)
- Contour turning - only for G code programs
- Representation of the contour
- Contour call (CYCLE62)
- Stock removal (CYCLE952)
- Stock removal residual (CYCLE952)
- Grooving (CYCLE952)
- Grooving residual material (CYCLE952)
- Plunge turning (CYCLE952)
- Plunge turning residual material (CYCLE952)
- Further cycles and functions
- Swiveling tool (CYCLE800)
- Swiveling aligning tool - only for G code program (CYCLE800)
- High-speed settings (CYCLE832)
- Subroutines
- Further cycles and functions ShopMill
- Translation
- Rotation
- Scaling
- Mirroring
- Cylinder surface transformation
- General programming
- Straight or circular machining
- Programming a straight line
- Programming a circle with known center point
- Programming a circle with known radius
- Helix
- Polar coordinates
- Straight polar
- Circle polar
- Obstacle
- Multi-channel view
- Multi-channel view for large operator panels
- Setting the multi-channel view
- R parameters
- Global GUD
- Channel GUD
- Local LUD
- Program PUD
- Searching for user data
- Inserting a block
- Input parameters for teach-in blocks
- Teach-in via window
- Teach in rapid traverse G0
- Teach-in A spline
- Editing a block
- Selecting a block
- Deleting a block
- Lists for the tool management
- Magazine management
- Tool types
- Tool dimensioning
- Tool list
- Additional data
- Creating a new tool
- Delete tool
- Loading and unloading tools
- Selecting a magazine
- Tool wear
- Reactivating a tool
- Tool data OEM
- Magazine
- Positioning a magazine
- Sorting tool management lists
- Filtering the tool management lists
- Specific search in the tool management lists
- Displaying tool details
- Changing a tool type
- Program management
- NC memory
- USB drives
- Opening and closing the program
- Executing a program
- Creating a directory/program/job list/program list
- Creating a new workpiece
- Creating a new G code program
- Creating a new ShopMill program
- Storing any new file
- Creating a Joblist
- Creating a program list
- Creating templates
- Searching directories and files
- Displaying the program in the Preview
- Selecting several directories/programs
- Copying and pasting a directory/program
- Deleting a program/directory
- Renaming file and directory properties
- EXTCALL
- Backing up data
- Generating an archive via the system data
- Reading in an archive in the Program Manager
- Read in archive from system data
- Setup data
- Reading-in set-up data
- Reading-in and reading-out archives
- Setting V24 in the program manager
- Setting up drives
- HT 8 overview
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- Ctrl Energy
- Displaying energy consumption
- Measuring and saving the energy consumption
- Displaying measured curves
- Easy Message (828D only)
- Activating Easy Message
- Creating/editing a user profile
- Setting-up events
- Logging an active user on and off
- Displaying SMS logs
- Making settings for Easy Message
- Easy Extend (828D only)
- Enabling a device
- Commissioning Easy Extend
- Service Planner (828D only)
- Set maintenance tasks
- Ladder Viewer and Ladder add-on (828D only)
- Structure of the user interface
- Control options
- Displaying PLC properties
- Displaying and editing NC/PLC variables
- Displaying and editing PLC signals
- Displaying information on the program blocks
- Downloading a PLC user program
- Editing the local variable table
- Creating a new block
- Editing block properties
- Inserting and editing networks
- Editing network properties
- Displaying and editing symbol tables
- Inserting/deleting a symbol table
- Searching for operands
- Displaying the network symbol information table
- Displaying/canceling the access protection
- Displaying alarms
- Displaying an alarm log
- Sorting, alarms, faults and messages
- PLC and NC variables
- Saving and loading screen forms
- Load symbols
- Version
- Save information
- Logbook
- Displaying and editing the logbook
- Creating screenshots
- Remote diagnostics
- Permit modem
- Exit remote diagnostics
- A.1 Overview
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- System overview
- Handheld unit
- SINUMERIK 840D sl
- Panels
- Operator panel equipment
- Handheld units
- CNC operation with SINUMERIK Operate
- Onboard documentation
- Multitouch operation
- Shortcuts
- CNC operation in manual mode (JOG)
- Work offsets
- Measuring a workpiece
- Measuring a tool
- Logging measurement results in JOG
- Face milling cycle
- Retract
- Stop and retract (ESR)
- Stop and retract (ESR) - CNC-controlled and drive-autonomous
- Swiveling in setup mode
- Manual machine
- Tool management
- Monitoring of tool life and workpiece count
- Replacement tools
- Data memory
- Data storage - SINUMERIK 840D sl
- Data transfer
- Ethernet networking
- CNC operation in automatic mode (AUTO)
- Program control
- Execution from external storage devices
- Basic block display
- Simultaneous recording
- Logging measurement results in automatic operation
- Handwheel override
- CNC functions
- Block change times
- Jerk limiting
- Dynamic feedforward control
- Tool and mold making
- Advanced Surface and Top Surface
- Advanced Surface
- Top Surface
- Look Ahead
- CNC programming methods
- programGUIDE DIN/ISO and SINUMERIK high-level language
- Program editor
- Languages
- programGUIDE input support
- ShopMill - machining step programming
- Sequence editor
- Interlinking of sequences
- Graphic view
- Workpiece visualization
- D simulation
- Mold making fast view
- CNC technology cycles
- Highlights of machining cycles
- Engraving cycle
- Trochoidal milling
- Plunge milling
- Deep-hole drilling
- Residual material detection for contour cycles
- In-process measuring for workpiece and tool
- Measure multiple axis kinematics
- Complete machining
- Swivel plane (CYCLE800)
- axis machining package (TRAORI)
- Milling-turning
- Programming
- Simulation
- SINUMERIK Integrate Run MyRobot
- SINUMERIK Integrate Run MyRobot / Handling
- Tools and information
- SinuTrain for SINUMERIK Operate
- CNC4you
- Safety functions
- Collision avoidance
- Summary of unique selling points
- Index
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- instructions
- Fundamental safety
- Introduction
- user interface
- Operating with gestures
- Setting up the machine
- Working in manual mode
- Machining the workpiece
- editing a program
- editor settings
- Simulating machining
- Creating a G code program
- Creating a ShopTurn program
- Programming technology functions (cycles)
- Tool management
- Machine
- Teaching in a program
- control panel
- Ctrl-Energy
- Easy Message (828D only)
- Easy Extend (828D only)
- Service Planner (828D only)
- Edit PLC user program (828D
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Product overview
- Operator panel fronts
- Keys of the operator panel
- Machine control panels
- User interface
- Status display
- Actual value window
- T,F,S window
- Current block display
- Operation via softkeys and buttons
- Setting up the machine 2
- Pocket calculator
- Context menu
- Changing the user interface language
- Protection levels
- Tool management
- Online help in HMI sl
- Switching on and switching off
- Approaching a reference point
- User agreement
- Operating modes
- Channel switchover
- Settings for the machine
- Setting the work offset
- Measuring the tool
- Measuring the tool length with the workpiece as reference point
- Measuring a tool with an electrical tool probe
- Calibrating the electrical tool probe
- Measuring the workpiece zero
- Sequence of operations
- Examples with manual swivel
- Setting the edge
- Edge measurement
- Measuring a corner
- Measuring a pocket and hole
- Measuring a spigot
- Aligning the plane
- Defining the measurement function selection
- Corrections after measurement of the zero point
- Calibrating the electronic workpiece probe
- Work offsets
- Display active zero offset
- Displaying the work offset "overview
- Displaying and editing base zero offset
- Displaying and editing settable zero offset
- Deleting a work offset
- Monitoring axis and spindle data
- Editing spindle data
- Displaying setting data lists
- Handwheel assignment
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Executing an MDA program
- General
- Selecting a tool
- Starting and stopping a spindle manually
- Position spindle
- Traversing axes
- Traversing axes by a variable increment
- Positioning axes
- Swiveling
- Simple face milling of workpiece
- Default settings for manual mode
- Starting and stopping machining
- Selecting a program
- Testing a program
- Displaying the current program block
- Displaying a basic block
- Display program level
- Correcting a program
- Repositioning axes
- Starting machining at a specific point
- Continuing program from search target
- Simple search target definition
- Defining an interruption point as search target
- Parameters for block search in the search pointer
- Intervening in the program sequence
- Skip blocks
- Overstore
- Editing a program
- Replacing program text
- Copying/pasting/deleting a program block
- Renumber program
- Displaying G Functions and Auxiliary Functions
- All G functions
- Auxiliary functions
- Displaying the program runtime and counting workpieces
- Setting for automatic mode
- Overview
- Simulation before machining of the workpiece
- Simultaneous recording before machining of the workpiece
- Simultaneous recording during machining of the workpiece
- Different views of a workpiece
- Side view
- Showing and hiding the tool path
- Simulating the program block by block
- Changing and adapting a simulation graphic
- Rotating the graphical representation
- Modifying the viewport
- Displaying simulation alarms
- Graphical programming
- Program structure
- Basics
- Programming a tool (T)
- Generating a G code program
- Blank input
- Machining plane, milling direction, retraction plane, safe clearance and feedrate (PL, RP SC, F)
- Selection of the cycles via softkey
- Calling technology functions
- Changing a cycle call
- Additional functions in the input screens
- Measuring cycle support
- Program views
- Basic information
- Absolute and incremental dimensions
- Creating a ShopMill program
- Program header
- Generating program blocks
- Tool, offset value, feed and spindle speed (T, D, F, S, V)
- Defining machine functions
- Call work offsets
- Repeating program blocks
- Specifying the number of workpieces
- Changing program blocks
- Setting data for technological functions
- Drilling
- Centering (CYCLE81)
- Drilling (CYCLE82)
- Reaming (CYCLE85)
- Deep-hole drilling (CYCLE83)
- Boring (CYCLE86)
- Drill and thread milling (CYCLE78)
- Positioning and position patterns
- Arbitrary positions (CYCLE802)
- Line position pattern (HOLES1)
- Circle position pattern (HOLES2)
- Repeating positions
- Milling
- Rectangular pocket (POCKET3)
- Circular pocket (POCKET4)
- Rectangular spigot (CYCLE76)
- Circular spigot (CYCLE77)
- Multi-edge (CYCLE79)
- Longitudinal groove (SLOT1)
- Circumferential groove (SLOT2)
- Open groove (CYCLE899)
- Long hole (LONGHOLE) - only for G code programs
- Thread milling (CYCLE70)
- Engraving (CYCLE60)
- Contour milling
- Creating a new contour
- Creating contour elements
- Changing the contour
- Contour call (CYCLE62) - only for G code program
- Path milling (CYCLE72)
- Contour pocket/contour spigot (CYCLE63/64)
- Predrilling contour pocket (CYCLE64)
- Milling contour pocket (CYCLE63)
- Residual material contour pocket (CYCLE63)
- Milling contour spigot (CYCLE63)
- Residual material contour spigot (CYCLE63)
- Further cycles and functions
- Swiveling tool (CYCLE800)
- Swiveling tool/orienting milling tools - only for G code program (CYCLE800)
- High-speed settings (CYCLE832)
- Subroutines
- Further cycles and functions ShopMill
- Translation
- Rotation
- Scaling
- Mirroring
- Straight or circular machining
- Programming a straight line
- Programming a circle with known center point
- Programming a circle with known radius
- Helix
- Polar coordinates
- Circle polar
- Obstacle
- R parameters
- Displaying global user data (GUD)
- Displaying channel GUDs
- Displaying local user data (LUD)
- Displaying program user data (PUD)
- Defining and activating user variables
- Inserting a block
- Input parameters for teach-in blocks
- Teach-in via window
- Teach in rapid traverse G0
- Teach in straight G1
- Editing a block
- Selecting a block
- Deleting a block
- Lists for the tool management
- Magazine management
- Tool dimensioning
- Tool list
- Additional data
- Creating a new tool
- Delete tool
- Loading and unloading tools
- Selecting a magazine
- Tool wear
- Reactivating a tool
- Tool data OEM
- Magazine
- Positioning a magazine
- Sorting tool management lists
- Filtering the tool management lists
- Displaying tool details
- Changing a tool type
- NC memory
- USB drives
- Opening and closing the program
- Executing a program
- Creating a directory/program/job list/program list
- Creating a new workpiece
- Creating a new G code program
- Creating a new ShopMill program
- Creating a Joblist
- Creating a program list
- Creating templates
- Displaying the program in the Preview
- Copying and pasting a directory/program
- Deleting a program/directory
- Moving a directory/program
- Renaming file and directory properties
- Backing up data
- Reading in an archive
- EXTCALL
- Setting up drives
- HT 8 overview
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- PCU321
- Basic Functions
- Easy Message
- Activating Easy Message
- Creating/editing a user profile
- Setting-up events
- Logging an active user on and off
- Displaying SMS logs
- Making settings for Easy Message
- Easy Extend
- Enabling a device
- Activating and deactivating a device
- Commissioning Easy Extend
- Service Planner
- Set maintenance tasks
- PLC diagnostics
- Structure of the user interface
- Control options
- Displaying PLC properties
- Displaying and editing NC/PLC variables
- Displaying and editing PLC signals
- Displaying information on the program blocks
- Downloading a PLC user program
- Editing the local variable table
- Creating a new block
- Editing block properties
- Editing network properties
- Displaying and editing symbol tables
- Inserting/deleting a symbol table
- Displaying the network symbol information table
- Displaying/canceling the access protection
- Displaying alarms
- Displaying an alarm log
- Displaying messages
- Sorting, alarms, faults and messages
- PLC and NC variables
- Saving and loading screen forms
- Load symbols
- Version
- Save information
- Logbook
- Displaying and editing the logbook
- Creating screenshots
- Remote diagnostics
- Permit modem
- Exit remote diagnostics
- A.1 Feedback on the documentation
- A.2 Overview
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Product overview
- Operator panel fronts
- Keys of the operator panel
- Machine control panels
- User interface
- Status display
- Actual value window
- T,F,S window
- Current block display
- Operation via softkeys and buttons
- Entering or selecting parameters
- Pocket calculator
- Context menu
- Touch operation
- Entering Asian characters
- Protection levels
- Online help in SINUMERIK Operate
- Switching on and switching off
- Approaching a reference point
- User agreement
- Modes and mode groups
- Modes groups and channels
- Channel switchover
- Settings for the machine
- Setting the work offset
- Measuring the tool
- Measuring a tool with a tool probe
- Calibrating the tool probe
- Measuring the workpiece zero
- Work offsets
- Display active zero offset
- Displaying the work offset "overview
- Displaying and editing base zero offset
- Displaying and editing settable zero offset
- Displaying the zero offset details
- Deleting a work offset
- Monitoring axis and spindle data
- Editing spindle data
- Spindle chuck data
- Displaying setting data lists
- Handwheel assignment
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Executing an MDA program
- General
- Selecting a tool and spindle
- Selecting a tool
- Starting and stopping the spindle manually
- Positioning the spindle
- Traversing axes
- Traversing axes by a variable increment
- Positioning axes
- Simple stock removal of workpiece
- Thread synchronizing
- Default settings for manual mode
- Starting and stopping machining
- Selecting a program
- Executing a trail program run
- Displaying the current program block
- Display program level
- Correcting a program
- Repositioning axes
- Starting machining at a specific point
- Continuing program from search target
- Defining an interruption point as search target
- Entering the search target via search pointer
- Parameters for block search in the search pointer
- Block search mode
- Intervening in the program sequence
- Skip blocks
- Overstore
- Editing a program
- Exchanging program text
- Copying/pasting/deleting a program block
- Renumbering a program
- Opening a second program
- Editor settings
- Displaying G functions and auxiliary functions
- All G functions
- Auxiliary functions
- Displaying the program runtime and counting workpieces
- Setting for automatic mode
- Overview
- Simulation before machining of the workpiece
- Simultaneous recording before machining of the workpiece
- Simultaneous recording during machining of the workpiece
- Different views of a workpiece
- Face view
- window
- Graphical display
- Editing the simulation display
- Program control during the simulation
- Simulating the program block by block
- Editing and adapting a simulation graphic
- Panning a graphical representation
- Modifying the viewport
- Defining cutting planes
- Displaying simulation alarms
- Graphical programming
- Program views
- Program structure
- Basic information
- Programming a tool (T)
- Generating a G code program
- Blank input
- Machining plane, milling direction, retraction plane, safe clearance and feedrate (PL, RP SC, F)
- Selection of the cycles via softkey
- Calling technology cycles
- Checking cycle parameters
- Additional functions in the input screens
- Measuring cycle support
- Graphic program control, ShopTurn programs
- Machining cycle, approach/retraction
- Absolute and incremental dimensions
- Polar coordinates
- Entering the master dimension
- Creating a ShopTurn program
- Program header
- Generating program blocks
- Tool, offset value, feedrate and spindle speed (T, D, F, S, V)
- Call work offsets
- Repeating program blocks
- Entering the number of workpieces
- Changing program blocks
- Changing program settings
- Calling technology functions
- Setting data for technological functions
- Programming the approach/retraction cycle
- Example: Standard machining
- Workpiece drawing
- Results/simulation test
- G code machining program
- Drilling
- Centering (CYCLE81)
- Drilling (CYCLE82)
- Reaming (CYCLE85)
- Deep-hole drilling (CYCLE83)
- Boring (CYCLE86)
- Drill and thread milling (CYCLE78)
- Positioning and position patterns
- Approach/retraction
- Arbitrary positions (CYCLE802)
- Position pattern line (HOLES1), grid or frame (CYCLE801)
- Circle position pattern (HOLES2)
- Repeating positions
- Rotate
- Groove (CYCLE930)
- Undercut form E and F (CYCLE940)
- Thread undercuts (CYCLE940)
- Thread turning (CYCLE99)
- Thread chain (CYCLE98)
- Cut-off (CYCLE92)
- Contour turning
- Representation of the contour
- Creating a new contour
- Creating contour elements
- Changing the contour
- Contour call (CYCLE62) - only for G code program
- Stock removal (CYCLE952)
- Stock removal rest (CYCLE952)
- Plunge-cutting (CYCLE952)
- Plunge-cutting rest (CYCLE952)
- Plunge-turning (CYCLE952)
- Plunge-turning rest (CYCLE952)
- Milling
- Rectangular pocket (POCKET3)
- Circular pocket (POCKET4)
- Rectangular spigot (CYCLE76)
- Circular spigot (CYCLE77)
- Multi-edge (CYCLE79)
- Longitudinal groove (SLOT1)
- Circumferential groove (SLOT2)
- Open groove (CYCLE899)
- Long hole (LONGHOLE) - only for G code program
- Thread milling (CYCLE70)
- Engraving (CYCLE60)
- Contour milling
- Path milling (CYCLE72)
- Contour pocket/contour spigot (CYCLE63/64)
- Predrilling contour pocket (CYCLE64)
- Milling contour pocket (CYCLE63)
- Contour pocket residual material (CYCLE63, option)
- Milling contour spigot (CYCLE63)
- Contour spigot residual material (CYCLE63, option)
- Further cycles and functions
- Swiveling tool (CYCLE800)
- Orienting milling tools - only for G code program (CYCLE800)
- Preloading milling tools - only for G code program (CYCLE800)
- High-speed settings (CYCLE832)
- Subroutines
- Further cycles and functions ShopTurn
- Thread centered
- Transformations
- Translation
- Rotation
- Scaling
- Mirroring
- Rotation C
- Straight and circular machining
- Selecting a tool and machining plane
- Programming a straight line
- Programming a circle with known center point
- Programming a circle with known radius
- Straight line polar
- Circle polar
- Machining with the counterspindle
- counterspindle
- Programming example: Machining bar material
- Multi-channel support
- Multi-channel view
- Setting the multi-channel view
- Multi-channel editor
- Entering multi-channel data
- Editing the multi-channel program
- Editing a G code multi-channel program
- Editing a ShopTurn multi-channel program
- Creating a program block
- Synchronizing programs
- Optimizing the machining time
- Simulating a machining operation
- Different workpiece views for multi-channel support
- Display / edit the multi-channel functionality in the "Machine" operating area
- Block search and program control
- Setting the multi-channel function
- User data
- R parameters
- Global GUD
- Channel GUD
- Local LUD
- Program PUD
- Searching for user data
- Defining and activating user data
- Teaching in a program
- General sequence
- Inserting a block
- Input parameters for teach-in blocks
- Teach-in via Windows
- Teach in rapid traverse G0
- Teaching in circle intermediate and circle end point CIP
- Editing a block
- Selecting a block
- Deleting a block
- Settings for teach-in
- Working with a B axis
- Tool alignment for turning
- Milling with a B axis
- Swiveling
- Position pattern
- Tool selection for the manual mode
- Measure tool
- Tool management
- Magazine management
- Tool types
- Tool dimensioning
- Tool list
- Other data
- Creating a new tool
- Managing several cutting edges
- Delete tool
- Selecting a magazine
- Tool wear
- Reactivate tool
- Tool data OEM
- Magazine
- Positioning a magazine
- Sorting tool management lists
- Filtering the tool management lists
- Specific search in the tool management lists
- Displaying tool details
- Changing the cutting edge position or tool type
- Working with multitool
- Create multitool
- Equipping multitool with tools
- Removing a tool from multitool
- Deleting multitool
- Reactivating multitool
- Relocating a multitool
- Positioning multitool
- Program management
- NC memory
- USB drives
- Opening and closing the program
- Executing a program
- Creating a directory/program/joblist/program list
- Creating a new workpiece
- Creating a new G code program
- New ShopTurn program
- Creating a Joblist
- Creating a program list
- Creating templates
- Displaying the program in the Preview
- Selecting several directories/programs
- Copying and pasting a directory/program
- Deleting a directory/program
- Renaming file and directory properties
- EXTCALL
- Backing up data
- Generating the archive via series startup
- Reading in an archive
- Setup data
- Reading-in set-up data
- Reading-in and reading-out archives
- Setting V24 in the program manager
- Setting up drives
- HT 8 overview
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- Easy Message (828D only)
- Activating Easy Message
- Creating/editing a user profile
- Setting-up events
- Logging an active user on and off
- Displaying SMS logs
- Making settings for Easy Message
- Easy Extend (828D only)
- Enabling a device
- Activating and deactivating a device
- Commissioning Easy Extend
- Service Planner (828D only)
- Set maintenance tasks
- Ladder Viewer and Ladder add-on (828D only)
- Structure of the user interface
- Control options
- Displaying PLC properties
- Displaying information on the program blocks
- Displaying and editing NC/PLC variables
- Downloading a PLC user program
- Editing the local variable table
- Creating a new block
- Editing block properties
- Inserting and editing networks
- Editing network properties
- Displaying/canceling the access protection
- Displaying and editing symbol tables
- Searching for operands
- Inserting/deleting a symbol table
- Displaying the network symbol information table
- Displaying and editing PLC signals
- Displaying cross references
- Alarms, error messages, and system alarms
- Displaying an alarm log
- Displaying messages
- PLC and NC variables
- Saving and loading screen forms
- Loading PLC symbols
- Version
- Save information
- Logbook
- Making/searching for a logbook entry
- Creating screenshots
- Remote diagnostics
- Permit modem
- Exit remote diagnostics
- A.1 Feedback on the documentation
- A.2 Overview
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Product overview
- Operator panel fronts
- Keys of the operator panel
- Machine control panels
- User interface
- Status display
- Actual value window
- T,F,S window
- Current block display
- Entering or selecting parameters
- Pocket calculator
- Context menu
- Changing the user interface language
- Entering Asian characters
- Protection levels
- Online help in SINUMERIK Operate
- Switching on and switching off
- Approaching a reference point
- User agreement
- Modes and mode groups
- Modes groups and channels
- Channel switchover
- Settings for the machine
- Switching the unit of measurement
- Setting the zero offset
- Measuring the tool
- Measuring a tool with a tool probe
- Calibrating the tool probe
- Measuring a tool with a magnifying glass
- Measuring the workpiece zero
- Zero offsets
- Display active zero offset
- Displaying the zero offset "overview
- Displaying and editing base zero offset
- Displaying and editing settable zero offset
- Displaying and editing details of the zero offsets
- Deleting a zero offset
- Monitoring axis and spindle data
- Editing spindle data
- Spindle chuck data
- Displaying setting data lists
- Handwheel assignment
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Executing an MDA program
- General
- Selecting a tool
- Starting and stopping the spindle manually
- Positioning the spindle
- Traversing axes
- Traversing axes by a variable increment
- Positioning axes
- Manual retraction
- Simple stock removal of workpiece
- Thread synchronizing
- Default settings for manual mode
- Starting and stopping machining
- Selecting a program
- Executing a trail program run
- Displaying the current program block
- Displaying a basic block
- Display program level
- Correcting a program
- Repositioning axes
- Starting machining at a specific point
- Continuing program from search target
- Simple search target definition
- Defining an interruption point as search target
- Entering the search target via search pointer
- Parameters for block search in the search pointer
- Block search mode
- Controlling the program run
- Skip blocks
- Overstore
- Editing a program
- Searching in programs
- Replacing program text
- Copying/pasting/deleting a program block
- Renumbering a program
- Creating a program block
- Opening additional programs
- Editor settings
- Display and edit user variables
- R parameters
- Displaying global user data (GUD)
- Displaying channel GUDs
- Displaying local user data (LUD)
- Displaying program user data (PUD)
- Searching for user variables
- Displaying G functions and auxiliary functions
- All G functions
- G functions for mold making
- Auxiliary functions
- Mold making view
- Starting the mold making view
- Specifically jump to the program block
- Changing the view
- Modifying the viewport
- Displaying the program runtime and counting workpieces
- Setting for automatic mode
- Overview
- Simulation before machining of the workpiece
- Simultaneous recording before machining of the workpiece
- Simultaneous recording during machining of the workpiece
- Different views of the workpiece
- Face view
- window
- Editing the simulation display
- Showing and hiding the tool path
- Program control during the simulation
- Simulating the program block by block
- Editing and adapting a simulation graphic
- Panning a graphical representation
- Defining cutting planes
- Displaying simulation alarms
- Graphical programming
- Program views
- Program structure
- Current planes in cycles and input screens
- Programming a tool (T)
- Generating a G code program
- Blank input
- Machining plane, milling direction, retraction plane, safe clearance and feedrate (PL, RP SC, F)
- Selection of the cycles via softkey
- Calling technology cycles
- Setting data for cycles
- Changing a cycle call
- Additional functions in the input screens
- Measuring cycle support
- Graphic program control, ShopTurn programs
- Fundamentals
- Machining cycle, approach/retraction
- Absolute and incremental dimensions
- Polar coordinates
- Clamping the spindle
- Creating a ShopTurn program
- Program header
- Generating program blocks
- Tool, offset value, feedrate and spindle speed (T, D, F, S, V)
- Call work offsets
- Repeating program blocks
- Entering the number of workpieces
- Changing program blocks
- Changing program settings
- Calling technology functions
- Programming variables
- Programming the approach/retraction cycle
- Example: Standard machining
- Workpiece drawing
- Results/simulation test
- G code machining program
- Drilling
- Centering (CYCLE81)
- Drilling (CYCLE82)
- Reaming (CYCLE85)
- Boring (CYCLE86)
- Deep-hole drilling (CYCLE83)
- Tapping (CYCLE84, 840)
- Drill and thread milling (CYCLE78)
- Positions and position patterns
- Arbitrary positions (CYCLE802)
- Position pattern line (HOLES1), grid or frame (CYCLE801)
- Circle position pattern (HOLES2)
- Displaying and hiding positions
- Repeating positions
- Rotate
- Groove (CYCLE930)
- Undercut form E and F (CYCLE940)
- Thread undercuts (CYCLE940)
- Thread turning (CYCLE99)
- Thread chain (CYCLE98)
- Parameters
- Cut-off (CYCLE92)
- Contour turning
- Representation of the contour
- Creating a new contour
- Creating contour elements
- Entering the master dimension
- Changing the contour
- Contour call (CYCLE62) - only for G code program
- Stock removal (CYCLE952)
- Stock removal rest (CYCLE952)
- Plunge-cutting (CYCLE952)
- Plunge-cutting rest (CYCLE952)
- Plunge-turning (CYCLE952)
- Plunge-turning rest (CYCLE952)
- Milling
- Rectangular pocket (POCKET3)
- Circular pocket (POCKET4)
- Rectangular spigot (CYCLE76)
- Circular spigot (CYCLE77)
- Multi-edge (CYCLE79)
- Longitudinal groove (SLOT1)
- Circumferential groove (SLOT2)
- Open groove (CYCLE899)
- Long hole (LONGHOLE) - only for G code program
- Thread milling (CYCLE70)
- Engraving (CYCLE60)
- Contour milling
- Path milling (CYCLE72)
- Contour pocket/contour spigot (CYCLE63/64)
- Predrilling contour pocket (CYCLE64)
- Milling contour pocket (CYCLE63)
- Contour pocket residual material (CYCLE63, option)
- Milling contour spigot (CYCLE63)
- Contour spigot residual material (CYCLE63, option)
- Further cycles and functions
- Swiveling tool (CYCLE800)
- Aligning milling tools - only for G code program (CYCLE800)
- Preloading milling tools - only for G code program (CYCLE800)
- High-speed settings (CYCLE832)
- Subroutines
- Additional cycles and functions in ShopTurn
- Thread centered
- Transformations
- Translation
- Rotation
- Scaling
- Mirroring
- Rotation C
- Straight and circular machining
- Selecting a tool and machining plane
- Programming a straight line
- Programming a circle with known center point
- Programming a circle with known radius
- Straight line polar
- Circle polar
- Machining with movable counterspindle
- counterspindle
- Programming example: Machining bar material
- Machining with fixed counterspindle
- Multi-channel machining (only 840D sl)
- Multi-channel view for large operator panels
- Setting the multi-channel view
- Multi-channel support (only 840D sl)
- Creating a multi-channel program
- Entering multi-channel data
- Multi-channel functionality for large operator panels
- Editing the multi-channel program
- Editing a G code multi-channel program
- Editing a ShopTurn multi-channel program
- Setting the multi-channel function
- Synchronizing programs
- Insert WAIT marks
- Optimizing the machining time
- Simulating machining
- Different workpiece views for multi-channel support
- Display/edit the multi-channel functionality in the "Machine" operating area
- Block search and program control
- Synchronizing a counterspindle
- Collision avoidance (only 840D sl)
- Switching the collision avoidance on and off
- Tool management
- Magazine management
- Tool types
- Tool dimensioning
- Tool list
- Additional data
- Creating a new tool
- Managing several cutting edges
- Loading and unloading tools
- Selecting a magazine
- Code carrier connection (only 840D sl)
- Tool wear
- Reactivate tool
- Tool data OEM
- Magazine
- Positioning a magazine
- Relocating a tool
- Unload all tools
- Sorting tool management lists
- Filtering the tool management lists
- Specific search in the tool management lists
- Displaying tool details
- Displaying all tool details
- Changing the cutting edge position or tool type
- Settings for tool lists
- Working with multitool (only 840D sl)
- Tool list for multitool
- Create multitool
- Equipping multitool with tools
- Removing a tool from multitool
- Loading and unloading multitool
- Relocating a multitool
- Positioning multitool
- Managing programs
- NC memory
- USB drives
- FTP drive
- Opening and closing the program
- Executing a program
- Creating a directory / program / job list / program list
- Creating a new workpiece
- Creating a new G code program
- New ShopTurn program
- Storing any new file
- Creating a job list
- Creating a program list
- Creating templates
- Searching directories and files
- Displaying the program in the Preview
- Selecting several directories/programs
- Copying and pasting a directory/program
- Deleting a directory/program
- Changing file and directory properties
- Set up drives
- Setting up drives
- error messages
- Viewing PDF documents
- EXTCALL
- Backing up data
- Generating an archive via the system data
- Reading in an archive in the Program Manager
- Read in archive from system data
- Setup data
- Reading-in set-up data
- RS-232-C
- Setting V24 in the program manager
- Alarm, error and system messages
- Displaying an alarm log
- Displaying messages
- Sorting, alarms, faults and messages
- PLC and NC variables
- Saving and loading screen forms
- Load symbols
- Version
- Save information
- Logbook
- Displaying and editing the logbook
- Making a logbook entry
- Creating screenshots
- Remote diagnostics
- Permit modem
- Exit remote diagnostics
- Working with Manual Machine
- Set limit stop
- Simple workpiece machining
- Taper turning
- Circular turning
- More complex machining
- Drilling with Manual Machine
- Turning with manual machine
- Contour turning with Manual machine
- Milling with Manual Machine
- Simulation and simultaneous recording
- Working with a B axis (only 840D sl)
- Tool alignment for turning
- Milling with a B axis
- Swiveling
- Approach/retraction
- Position pattern
- Tool selection for the manual mode
- Measuring a tool with the B axis
- Working with two tool carriers
- Measure tool
- Teaching in a program
- Inserting a block
- Input parameters for teach-in blocks
- Teach-in via Windows
- Teach in rapid traverse G0
- Teaching in circle intermediate and circle end point CIP
- Editing a block
- Selecting a block
- Deleting a block
- Settings for teach-in
- HT 8 overview
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- Ctrl-Energy
- Displaying energy consumption
- Measuring and saving the energy consumption
- Long-term measurement of the energy consumption
- Displaying measured curves
- Using the energy-saving profile
- Easy Message (828D only)
- Activating Easy Message
- Creating/editing a user profile
- Setting-up events
- Logging an active user on and off
- Displaying SMS logs
- Making settings for Easy Message
- Easy Extend (828D only)
- Enabling a device
- Activating and deactivating a device
- Commissioning Easy Extend
- Service Planner (828D only)
- Set maintenance tasks
- Ladder Viewer and Ladder add-on (828D only)
- Structure of the user interface
- Control options
- Displaying PLC properties
- Displaying and editing NC/PLC variables
- Loading modified PLC user program
- Editing the local variable table
- Creating a new block
- Editing block properties subsequently
- Inserting and editing networks
- Editing network properties
- Displaying/canceling the access protection
- Searching for operands
- Inserting/deleting a symbol table
- Displaying the network symbol information table
- Displaying and editing PLC signals
- Displaying cross references
- A Appendix
- Index
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- instructions
- Fundamental safety
- Introduction
- user interface
- Operating with gestures
- Setting up the machine
- operating modes
- Execution in manual mode
- Machining the workpiece
- editing a program
- editor settings
- Simulating machining
- Generating a G code program
- Creating a ShopMill program
- Programming technological functions (cycles)
- Collision avoidance (only 840D sl)
- Tool management
- Managing programs
- Alarm, error, and system messages
- Machine
- Teaching in a program
- control panel
- Ctrl-Energy
- Easy Message (828D only)
- Easy Extend (828D only)
- Service Planner (828D only)
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Industrial security
- Introduction
- Operator panel fronts
- Keys of the operator panel
- Machine control panels
- Operator interface
- Status display
- Actual value window
- T,F,S window
- Current block display
- Operation via softkeys and buttons
- Entering or selecting parameters
- Pocket calculator
- Context menu
- Changing the user interface language
- Entering Chinese characters
- Entering Asian characters
- Editing the dictionary
- Entering Korean characters
- Protection levels
- Online help in SINUMERIK Operate
- Setting up the machine
- Approaching a reference point
- User agreement
- Modes of operation
- Modes groups and channels
- Channel switchover
- Settings for the machine
- Switching the unit of measurement
- Setting the zero offset
- Zero offsets
- Display active zero offset
- Displaying the zero offset "overview
- Displaying and editing base zero offset
- Displaying and editing settable zero offset
- Displaying and editing details of the zero offsets
- Deleting a zero offset
- Monitoring axis and spindle data
- Editing spindle data
- Displaying setting data lists
- Handwheel assignment
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Editing/executing a MDI program
- Deleting an MDA program
- General
- Selecting a tool
- Starting and stopping a spindle manually
- Position spindle
- Traversing axes
- Traversing axes by a variable increment
- Positioning axes
- Manual retraction
- Default settings for manual mode
- Starting and stopping machining
- Selecting a program
- Program running-in
- Displaying the current program block
- Displaying a basic block
- Display program level
- Correcting a program
- Repositioning axes
- Starting execution at a specific point
- Continuing program from search target
- Defining an interruption point as search target
- Entering the search target via search pointer
- Parameters for block search in the search pointer
- Controlling the program run
- Skip blocks
- Overstore
- Editing a program
- Searching in programs
- Replacing program text
- Copying/pasting/deleting program blocks
- Renumbering a program
- Creating a program block
- Opening additional programs
- Editor settings
- Display and edit user variables
- R parameters
- Displaying global user data (GUD)
- Displaying channel GUDs
- Displaying local user data (LUD)
- Displaying program user data (PUD)
- Searching for user variables
- Display G and auxiliary functions
- All G functions
- G functions for mold making
- Auxiliary functions
- Displaying status of synchronized actions
- Displaying the program runtime and counting workpieces
- Settings for the automatic mode
- Working with DXF files
- Cleaning a DXF file
- Enlarging or reducing the CAD drawing
- Rotating the view
- Displaying/editing information for the geometric data
- Setting the tolerance
- Accepting contours
- Overview
- Simulation prior to machining of the workpiece
- Simultaneous recording prior to machining of the workpiece
- Simultaneous recording during machining of the workpiece
- Different views of the workpiece
- Side view
- Editing the simulation display
- Program control during simulation
- Simulating the program block by block
- Modifying and adapting the simulation graphics
- Panning a graphical representation
- Modifying the viewport
- Defining cutting planes
- Displaying simulation alarms
- Graphical programming
- Program structure
- Fundamentals
- Current planes in cycles and input screens
- Programming a tool (T)
- Generating a G code program
- Blank input
- Calling the input screen
- Selection of the cycles via softkey
- Multi-channel view
- Multi-channel view for large operator panels
- Setting the multi-channel view
- Activate collision avoidance
- Set collision avoidance
- Lists for the tool management
- Magazine management
- Tool types
- Tool dimensioning
- Tool list
- Creating a new tool
- Additional data
- Managing several cutting edges
- Deleting a tool
- Selecting a magazine
- Code carrier connection (only 840D sl)
- Managing a tool in a file
- Tool wear
- Reactivating a tool
- Tool data OEM
- Magazine
- Position magazine
- Unload/load/relocate all tools
- Tool details
- Cutting edge data
- Tool data
- Monitoring data
- Changing a tool type
- Sorting tool management lists
- Filtering the tool management lists
- Specific search in the tool management lists
- Settings for tool lists
- NC memory
- Local drive
- USB drives
- FTP drive
- Opening and closing a program
- Executing a program
- Creating a directory/program/job list/program list
- Creating a new workpiece
- Creating a new G code program
- Storing any new file
- Creating a job list
- Creating a program list
- Creating templates
- Searching directories and files
- Displaying the program in the Preview
- Selecting several directories/programs
- Copying and pasting a directory/program
- Deleting a directory/program
- Changing file and directory properties
- Set up drives
- Setting up drives
- Viewing PDF documents
- EXTCALL
- Execution from External Storage (EES)
- Backing up data
- Generating an archive via the system data
- Reading in an archive in the Program Manager
- Read in archive from system data
- Setup data
- Reading-in set-up data
- RS-232-C
- Inserting a block
- Input parameters for teach-in blocks
- Teach-in via Windows
- Teach in rapid traverse G0
- Teaching in circle intermediate and circle end point CIP
- Editing a block
- Selecting a block
- Deleting a block
- Settings for teach-in
- HT 8 overview
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- Ctrl-Energy
- Displaying energy consumption
- Measuring and saving the energy consumption
- Displaying measured curves
- Long-term measurement of the energy consumption
- Using the energy-saving profile
- Easy Message (828D only)
- Activating Easy Message
- Creating/editing a user profile
- Setting-up events
- Logging an active user on and off
- Displaying SMS logs
- Making settings for Easy Message
- Easy Extend (828D only)
- Enabling a device
- Activating and deactivating a device
- Commissioning Easy Extend
- Service Planner (828D only)
- Set maintenance tasks
- Structure of the user interface
- Control options
- Displaying PLC properties
- Displaying and editing PLC signals
- Displaying information on the program blocks
- Loading modified PLC user program
- Editing the local variable table
- Creating a new block
- Editing block properties subsequently
- Inserting and editing networks
- Editing network properties
- Displaying and editing symbol tables
- Inserting/deleting a symbol table
- Searching for operands
- Displaying the network symbol information table
- Displaying/canceling the access protection
- Displaying cross references
- Displaying alarms
- Displaying an alarm log
- Displaying messages
- Sorting, alarms, faults and messages
- Creating screenshots
- PLC and NC variables
- Saving and loading screen forms
- Version
- Save information
- Logbook
- Displaying and editing the logbook
- Making a logbook entry
- Remote diagnostics
- Permit modem
- Exit remote diagnostics
- A Appendix
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Industrial security
- Introduction
- Operator panel fronts
- Keys of the operator panel
- Ctrl-Energy
- Machine control panels
- Operator interface
- Status display
- Actual value window
- T,F,S window
- Current block display
- Operation via softkeys and buttons
- Entering or selecting parameters
- Pocket calculator
- Context menu
- Changing the user interface language
- Entering Chinese characters
- Entering Asian characters
- Editing the dictionary
- Entering Korean characters
- Protection levels
- Online help in SINUMERIK Operate
- Operating with gestures
- Finger gestures
- Setting up the machine
- Approaching a reference point
- User agreement
- Modes of operation
- Modes groups and channels
- Settings for the machine
- Switching the unit of measurement
- Setting the zero offset
- Zero offsets
- Display active zero offset
- Displaying the zero offset "overview
- Displaying and editing base zero offset
- Displaying and editing details of the zero offsets
- Deleting a zero offset
- Monitoring axis and spindle data
- Displaying setting data lists
- Handwheel assignment
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Editing/executing a MDI program
- Deleting an MDA program
- General
- Selecting a tool
- Starting and stopping a spindle manually
- Position spindle
- Traverse axes by a defined increment
- Traversing axes by a variable increment
- Manual retraction
- Default settings for manual mode
- Starting and stopping machining
- Selecting a program
- Program running-in
- Displaying the current program block
- Displaying a basic block
- Correcting a program
- Repositioning axes
- Starting execution at a specific point
- Continuing program from search target
- Simple search target definition
- Entering the search target via search pointer
- Parameters for block search in the search pointer
- Block search mode
- Controlling the program run
- Skip blocks
- Overstore
- Editing a program
- Searching in programs
- Replacing program text
- Copying/pasting/deleting program blocks
- Renumbering a program
- Creating a program block
- Opening additional programs
- Editor settings
- Display and edit user variables
- Global R parameters
- R parameters
- Displaying global user data (GUD)
- Displaying channel GUDs
- Displaying local user data (LUD)
- Displaying program user data (PUD)
- Searching for user variables
- Display G and auxiliary functions
- All G functions
- G functions for mold making
- Auxiliary functions
- Displaying superimpositions
- Displaying the program runtime and counting workpieces
- Settings for the automatic mode
- Working with DXF files
- Displaying CAD drawings
- Enlarging or reducing the CAD drawing
- Rotating the view
- Displaying/editing information for the geometric data
- Setting the tolerance
- Saving the DXF file
- Accepting contours
- Mold making view
- Starting the mold making view
- Specifically jump to the program block
- Searching for program blocks
- Moving and rotating the graphic
- Modifying the viewport
- Overview
- Simulation prior to machining of the workpiece
- Simultaneous recording prior to machining of the workpiece
- Different views of the workpiece
- D view
- Side view
- Showing and hiding the tool path
- Simulating the program block by block
- Modifying and adapting the simulation graphics
- Panning a graphical representation
- Defining cutting planes
- Creating a G code program
- Program structure
- Fundamentals
- Programming a tool (T)
- Blank input
- Calling the input screen
- Selection of the cycles via softkey
- Multi-channel view
- Multi-channel view for large operator panels
- Setting the multi-channel view
- Collision avoidance (only 840D sl)
- Set collision avoidance
- Tool management
- Magazine management
- Tool dimensioning
- Tool list
- Creating a new tool
- Additional data
- Managing several cutting edges
- Deleting a tool
- Selecting a magazine
- Code carrier connection (only 840D sl)
- Managing a tool in a file
- Tool wear
- Reactivating a tool
- Tool data OEM
- Magazine
- Position magazine
- Relocating a tool
- Deleting / unloading / loading / relocating all tools
- Tool details
- Cutting edge data
- Tool data
- Changing a tool type
- Sorting tool management lists
- Filtering the tool management lists
- Specific search in the tool management lists
- Working with multitool
- Tool list for multitool
- Create multitool
- Equipping multitool with tools
- Removing a tool from multitool
- Deleting multitool
- Reactivating the multitool
- Relocating a multitool
- Settings for tool lists
- NC memory
- USB drives
- FTP drive
- Opening and closing a program
- Executing a program
- Creating a directory/program/job list/program list
- Creating a new workpiece
- Creating a new G code program
- Storing any new file
- Creating a job list
- Creating a program list
- Searching directories and files
- Displaying the program in the Preview
- Selecting several directories/programs
- Copying and pasting a directory/program
- Deleting a directory/program
- Changing file and directory properties
- Set up drives
- Setting up drives
- general information
- Viewing PDF documents
- EXTCALL
- Execution from external memory (EES)
- Generating an archive via the system data
- Reading in an archive in the Program Manager
- Read in archive from system data
- Reading-in set-up data
- Backing up parameters
- RS-232-C
- Inserting a block
- Input parameters for teach-in blocks
- Teach-in via Windows
- Teach in rapid traverse G0
- Teach in straight G1
- Editing a block
- Selecting a block
- Settings for teach-in
- HT 8 overview
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- Widescreen format multi-touch panels (840D sl only)
- Sidescreen with standard windows
- Sidescreen with windows for the ABC keyboard and/or machine control panel
- Ctrl-E analysis
- Displaying the energy analyses
- Measuring and saving the energy consumption
- Tracking measurements
- Tracking usage values
- Long-term measurement of the energy consumption
- Ctrl-E profiles
- Easy Message (828D only)
- Activating Easy Message
- Creating/editing a user profile
- Setting-up events
- Logging an active user on and off
- Displaying SMS logs
- Making settings for Easy Message
- Easy Extend (828D only)
- Activating and deactivating a device
- Initial commissioning of additional devices
- Service Planner (828D only)
- Edit PLC user program (828D only)
- Resetting the processing time
- Displaying and editing PLC and NC variables
- Displaying and editing PLC signals in the status list
- View of the program blocks
- Structure of the user interface
- Control options
- Displaying the program status
- Changing the address display
- Enlarging/reducing the ladder diagram
- Displaying local variable table
- Opening a program block in the window
- Displaying/canceling the access protection
- Editing block properties subsequently
- Editing a program block
- Deleting a program block
- Inserting and editing networks
- Editing network properties
- Displaying symbol tables
- Displaying cross references
- Searching for operands
- Displaying alarms
- Displaying an alarm log
- Sorting, alarms, faults and messages
- Creating screenshots
- PLC and NC variables
- Saving and loading screen forms
- Version
- Save information
- Logbook
- Displaying and editing the logbook
- Remote diagnostics
- Permit modem
- Request remote diagnostics
- Exit remote diagnostics
- A Appendix
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Product overview
- Operator panel fronts
- Keys of the operator panel
- Machine control panels
- User interface
- Status display
- Actual value window
- T,F,S window
- Current block display
- Operation via softkeys and buttons
- Entering or selecting parameters
- Pocket calculator
- Context menu
- Touch operation
- Entering Asian characters
- Protection levels
- Online help in SINUMERIK Operate
- Switching on and switching off
- Approaching a reference point
- User agreement
- Operating modes
- Modes groups and channels
- Settings for the machine
- Switching the unit of measurement
- Setting the zero offset
- Measuring the tool
- Measuring the tool length with the workpiece as reference point
- Measuring radius or diameter
- Fixed point calibration
- Measuring a tool with an electrical tool probe
- Calibrating the electrical tool probe
- Measuring the workpiece zero
- Sequence of operations
- Examples with manual swivel
- Calibrating the electronic workpiece probe
- Setting the edge
- Edge measurement
- Measuring a corner
- Measuring a pocket and hole
- Measuring a spigot
- Aligning the plane
- Defining the measurement function selection
- Corrections after measurement of the zero point
- Zero offsets
- Display active zero offset
- Displaying the zero offset "overview
- Displaying and editing base zero offset
- Displaying and editing settable zero offset
- Displaying and editing details of the zero offsets
- Deleting a zero offset
- Monitoring axis and spindle data
- Editing spindle data
- Displaying setting data lists
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Executing an MDA program
- General
- Selecting a tool
- Starting and stopping a spindle manually
- Position spindle
- Traversing axes
- Traversing axes by a variable increment
- Positioning axes
- Swiveling
- Manual retraction
- Simple face milling of the workpiece
- Default settings for manual mode
- Starting and stopping machining
- Selecting a program
- Testing a program
- Displaying the current program block
- Displaying a basic block
- Display program level
- Correcting a program
- Repositioning axes
- Starting machining at a specific point
- Continuing program from search target
- Simple search target definition
- Defining an interruption point as search target
- Entering the search target via search pointer
- Parameters for block search in the search pointer
- Block search mode
- Controlling the program run
- Skip blocks
- Overstore
- Editing a program
- Searching in programs
- Replacing program text
- Copying/pasting/deleting a program block
- Renumber program
- Creating a program block
- Opening additional programs
- Editor settings
- Display and edit user variables
- R parameters
- Displaying global user data (GUD)
- Displaying channel GUDs
- Displaying local user data (LUD)
- Displaying program user data (PUD)
- Searching for user variables
- Displaying G Functions and Auxiliary Functions
- All G functions
- G functions for mold making
- Auxiliary functions
- Mold making view
- Starting the mold making view
- Specifically jump to the program block
- Changing the view
- Modifying the viewport
- Displaying the program runtime and counting workpieces
- Setting for automatic mode
- Simulating machining
- Simulation before machining of the workpiece
- Simultaneous recording before machining of the workpiece
- Simultaneous recording during machining of the workpiece
- Different views of the workpiece
- Side view
- Editing the simulation display
- Program control during the simulation
- Simulating the program block by block
- Changing and adapting a simulation graphic
- Panning a graphical representation
- Defining cutting planes
- Displaying simulation alarms
- Generating a G code program
- Program views
- Program structure
- Fundamentals
- Current planes in cycles and input screens
- Blank input
- Selection of the cycles via softkey
- Calling technology functions
- Setting data for cycles
- Changing a cycle call
- Additional functions in the input screens
- Creating a ShopMill program
- Polar coordinates
- Program header
- Generating program blocks
- Tool, offset value, feed and spindle speed (T, D, F, S, V)
- Defining machine functions
- Call work offsets
- Specifying the number of workpieces
- Changing program blocks
- Changing program settings
- Parameters
- Programming variables
- Setting data for technological functions
- Compatibility for cycle support
- Example, standard machining
- Workpiece drawing
- Results/simulation test
- G code machining program
- Drilling
- Centering (CYCLE81)
- Drilling (CYCLE82)
- Reaming (CYCLE85)
- Deep-hole drilling (CYCLE83)
- Boring (CYCLE86)
- Tapping (CYCLE84, 840)
- Drill and thread milling (CYCLE78)
- Positioning and position patterns
- Arbitrary positions (CYCLE802)
- Position pattern line (HOLES1), grid or frame (CYCLE801)
- Circle position pattern (HOLES2)
- Displaying and hiding positions
- Repeating positions
- Milling
- Rectangular pocket (POCKET3)
- Circular pocket (POCKET4)
- Rectangular spigot (CYCLE76)
- Circular spigot (CYCLE77)
- Multi-edge (CYCLE79)
- Parameter
- Longitudinal groove (SLOT1)
- Circumferential groove (SLOT2)
- Open groove (CYCLE899)
- Long hole (LONGHOLE) - only for G code programs
- Thread milling (CYCLE70)
- Engraving (CYCLE60)
- Contour milling
- Creating a new contour
- Creating contour elements
- Changing the contour
- Contour call (CYCLE62) - only for G code program
- Path milling (CYCLE72)
- Contour pocket/contour spigot (CYCLE63/64)
- Predrilling contour pocket (CYCLE64)
- Milling contour pocket (CYCLE63)
- Residual material contour pocket (CYCLE63)
- Milling contour spigot (CYCLE63)
- Residual material contour spigot (CYCLE63)
- Turning - only for G code programs
- Groove (CYCLE930)
- Undercut form E and F (CYCLE940)
- Thread undercut (CYCLE940)
- Thread turning (CYCLE99)
- Thread chain (CYCLE98)
- Cut-off (CYCLE92)
- Contour turning- only for G code programs
- Representation of the contour
- Contour call (CYCLE62)
- Stock removal (CYCLE952)
- Stock removal residual (CYCLE952)
- Grooving (CYCLE952)
- Grooving residual material (CYCLE952)
- Plunge turning (CYCLE952)
- Plunge turning residual material (CYCLE952)
- Further cycles and functions
- Swiveling tool (CYCLE800)
- Swiveling aligning tool - only for G code program (CYCLE800)
- High-speed settings (CYCLE832)
- Subroutines
- Additional cycles and functions in ShopMill
- Translation
- Rotation
- Scaling
- Mirroring
- Cylinder surface transformation
- General programming
- Straight or circular machining
- Programming a straight line
- Programming a circle with known center point
- Programming a circle with known radius
- Helix
- Straight polar
- Circle polar
- Obstacle
- Multi-channel view
- Multi-channel view for large operator panels
- Setting the multi-channel view
- Collision monitoring in the machine operator area
- Switching the collision avoidance on and off
- Lists for the tool management
- Magazine management
- Tool types
- Tool dimensioning
- Tool list
- Additional data
- Creating a new tool
- Delete tool
- Loading and unloading tools
- Selecting a magazine
- Code carrier connection (only 840D sl)
- Tool wear
- Reactivating a tool
- Tool data OEM
- Magazine
- Positioning a magazine
- Unload all tools
- Graphic display
- Sorting tool management lists
- Filtering the tool management lists
- Specific search in the tool management lists
- Displaying tool details
- Displaying all tool details
- Changing a tool type
- Settings for tool lists
- Managing programs
- NC memory
- Local drive
- USB drives
- FTP drive
- Opening and closing the program
- Executing a program
- Creating a directory / program / job list / program list
- Creating a new workpiece
- Creating a new G code program
- Creating a new ShopMill program
- Storing any new file
- Creating a job list
- Creating a program list
- Creating templates
- Searching directories and files
- Displaying the program in the Preview
- Selecting several directories/programs
- Copying and pasting a directory/program
- Deleting a program/directory
- Changing file and directory properties
- Set up drives
- general information
- error messages
- Viewing PDF documents
- EXTCALL
- Backing up data
- Generating an archive via the system data
- Reading in an archive in the Program Manager
- Read in archive from system data
- Setup data
- Reading-in set-up data
- RS-232-C
- Setting V24 in the program manager
- Multiple clamping
- Program header setting, "Clamping
- Creating a multiple clamping program
- Alarm, error, and system messages
- Displaying an alarm log
- Displaying messages
- Sorting, alarms, faults and messages
- PLC and NC variables
- Saving and loading screen forms
- Load symbols
- Version
- Save information
- Logbook
- Displaying and editing the logbook
- Making a logbook entry
- Creating screenshots
- Remote diagnostics
- Permit modem
- Request remote diagnostics
- Exit remote diagnostics
- Working with Manual Machine
- Set limit stop
- Simple workpiece machining
- Angular milling
- Straight and circular machining
- Circular milling
- More complex machining
- Drilling with Manual Machine
- Milling with Manual Machine
- Contour milling with manual machine
- Simulation and simultaneous recording
- Overview
- Inserting a block
- Input parameters for teach-in blocks
- Teach-in via window
- Teach in rapid traverse G0
- Teaching in circle intermediate and circle end point CIP
- Editing a block
- Selecting a block
- Deleting a block
- HT 8 overview
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- Displaying energy consumption
- Measuring and saving the energy consumption
- Long-term measurement of the energy consumption
- Displaying measured curves
- Using the energy-saving profile
- Activating Easy Message
- Creating/editing a user profile
- Setting-up events
- Logging an active user on and off
- Displaying SMS logs
- Making settings for Easy Message
- Easy Extend (828D only)
- Enabling a device
- Commissioning Easy Extend
- Service Planner (828D only)
- Set maintenance tasks
- Ladder Viewer and Ladder add-on (828D only)
- Control options
- Displaying PLC properties
- Displaying and editing NC/PLC variables
- Displaying and editing PLC signals
- Displaying information on the program blocks
- Loading modified PLC user program
- Editing the local variable table
- Creating a new block
- Editing block properties subsequently
- Inserting and editing networks
- Editing network properties
- Displaying and editing symbol tables
- Inserting/deleting a symbol table
- Searching for operands
- Displaying the network symbol information table
- Displaying/canceling the access protection
- A Appendix
- Index
SINUMERIK 840D sl
Table of contents
- Installation
- Create MyConfig - Diff
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Safety information
- Industrial security
- Command line call
- Modifying installed program parts
- Introduction
- SINUMERIK archive comparison
- Overview of user interface
- SINUMERIK archive comparison - Overview window
- Configuration
- Copying/exporting data from the SINUMERIK archive comparison
- Pasting/importing data in the SI
- Data jobs in the SINUMERIK archive comparison
- Configuring data jobs
- Executing data tasks
- Folder comparison
- Folder comparison - overview window
- Changing the column arrangement
- Copying from the folder comparison
- Archive as user or SDB archive
- File comparison - overview window
- Configuration of the automatic file identification
- Copying from the file comparison
- Display modes
- Exporting
- A Use of regular expressions in Diff
- A.2 Meta characters in the regular expressions
- A.3 Examples of regular expressions
- Safety instructions
- Main menus and toolbars
- Source Explorer
- Converting projects from older CMC versions
- Changes to system variables
- System support
- Support CU320
- Dialogs
- Dependency of the dialog pages on data areas
- Dialog scripts
- Examples of scripts in the dialog
- Package configuration (configuration)
- Package configuration (package execution)
- Notes about acknowledgment (configuration)
- Notes about acknowledgment (package execution)
- Notes on the package (configuration)
- Notes on the package (package execution)
- Select offline archive (configuration)
- Select offline archive (package execution)
- PCU access (configuration)
- PCU access (package execution)
- NCU/PPU access (configuration)
- NCU/PPU access (package execution)
- NCU/PPU initial state (configuration)
- NCU/PPU initial state (package execution)
- Notes on GSP (configuration)
- Notes on GSP (package execution)
- Service Platform Industry (GSP) (configuration)
- Service Platform Industry (GSP) (package execution)
- CNC software (configuration)
- CNC software (package execution)
- System configuration (configuration)
- System configuration (package execution)
- Notes on the topology (configuration)
- Notes on the topology (package execution)
- SINAMICS topology (configuration)
- SINAMICS topology (package execution)
- Version display (configuration)
- Version display (package execution)
- Notes on the step tree (configuration)
- Notes on the step tree (package execution)
- Step tree (configuration)
- Step tree (package execution)
- Archive data transfer (package execution)
- NCU/PPU result state (configuration)
- NCU/PPU result state (package execution)
- End (configuration)
- End (package execution)
- Steps
- Step tree structure
- Step properties
- Step scripts
- Edit step tree
- Linking steps
- Component editor
- Action scripts
- Execute
- Delete
- Copy
- Change
- Manipulate
- Script language
- Color coding of language elements
- Set channel
- Data access operations
- Package variables
- Script variables
- System variables
- Check structures
- If-ElsIf control structure / If-ElsIf-Else control structure
- While check structure
- Operators
- Arithmetic operators
- Logic operators / comparison operators
- String concatenation (Concatenate-Operator)
- Functions
- Input
- InputEnum
- InputText
- InputInt
- InputUInt
- InputReal
- InputChoice
- Round
- Exists
- Version
- DateTime
- DOVar
- Text formatting options
- Procedures
- Error
- ExtCall
- Redo
- Commenting
- System variables for the Package tab
- Enumerations
- System variables for the Dialogs tab
- System variables for the Notes about acknowledgement dialog
- System variables for the select offline archive dialog
- System variables for the NCU/PPU initial state dialog
- System variables for the Notes on the Service Platform Industry (GSP) dialog
- System variables for the System configuration dialog
- System variables for the Notes on the topology dialog
- System variables for the Version view dialog
- System variables for the Step tree dialog
- System variables for the Finish dialog
- System variables for the Steps tab
- System variables for the environment
- Display cross references
- Search in cross-references
- Filter according to identifier or object
- Transferring a project/creating a package
- Password protection
- Protecting projects and components
- Editing a password list
- Transferring a password list to existing components
- Package execution
- Executing the package under Windows
- Executing the package on the PCU 50 from the network
- Package execution dialogs
- Executing the package on the NCU from the USB media
- Executing the package on the NCU from the network
- Start page logbook
- Package selection
- Example of a dialog page: Package configuration
- Example of a dialog page: CNC software
- Example of a dialog page: Step tree
- SINAMICS device configuration
- SINAMICS device configuration with Automatic configuration or user-specified topology
- Drive data generation via "automatic configuration
- Assignment of the drive data using DO variables
- The advantages of using comparison or user-specified topology
- Configuration of the topology with Topo
- Generation of the comparison topology using external software
- Miscellaneous
- Reimporting packages
- Starting the package execution
- Topo - menu functions
- Topo - operation
- Module catalog
- Manage DO list
- Local DO list
- Comparing topologies
- Deploy topology
- Extended user-specified topology
- Axis-drive assignment
- Execution
- Diagnostics
- Interface Topo XML
- Description of the XML structure
- XSD for XML-interface
- Create MyConfig - NcuShare
- Error checking
- A.1 Abbreviations
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Introduction
- User administration
- System setup
- Safety notes
- Industrial security
- OPC UA security notes
- Setting up of OPC UA server
- Option OPC UA
- Certificate handling
- Testing the connection
- User management
- Rights management
- List of rights
- Functionality
- Variable access
- Variable paths for GUD access operations
- Variable paths for PLC access operations
- Variable paths for machine and setting data
- Reference of OPC UA variables
- Monitored items
- Alarms
- Subscribe / unsubscribe to alarms
- SINUMERIK Alarm object
- Sequence description of alarms
- File access rights
- Standard file system support
- Diagnostics
- OPC UA server version
- Update of OPC UA Server
- Compatibility
- Technical data
- Trouble shooting
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Safety notes
- Industrial security
- Requirements
- Method of delivery and loading the EPLAN Add-in
- Loading the EPLAN Add-In
- Siemens DQ-Topo and submenus
- Configuring with EPLAN Add-In
- Setting the path for the drive object list
- Defining unknown devices
- DRIVE-CLiQ configuration
- Control master (NCU)
- Expansion modules of the control
- Assigning drive objects
- Drive object list
- Assignment of the DO component to the device component
- Filtering of EPLAN devices and drive objects
- Exporting the DRIVE-CLiQ topology
- Excluding devices from the export
- Command line interface
- EPLAN adaptations
- Minimum requirements in EPLAN regarding power topology
- DRIVE-CLiQ types
- Messages
- Warnings
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Brief description
- Definition of a synchronized action
- Components of synchronized actions
- Frequency (WHENEVER, FROM, WHEN, EVERY)
- G function (condition)
- Condition
- G function (action)
- System variables for synchronized actions
- Operators and arithmetic functions
- Type conversions
- Marker/counter ($AC_MARKER)
- Parameters ($AC_PARAM)
- R parameters ($R)
- Machine and setting data ($$M, $$S)
- Timer ($AC_TIMER)
- FIFO variables ($AC_FIFO)
- Path tangent angle ($AC_TANEB)
- Capacity evaluation ($AN_IPO ... , $AN/AC_SYNC
- Working-area limitation ($SA_WORKAREA_ ... )
- SW cam positions and times ($$SN_SW_CAM
- Path length evaluation / machine maintenance ($AA_TRAVEL ... , $AA_JERK
- Polynomial coefficients, parameters ($AC_FCT
- Overlaid movements ($AA_OFF)
- Online tool length compensation ($AA_TOFF)
- Current block in the interpolator ($AC_BLOCKTYPE, $AC_BLOCKTYPEINFO AC_SPLITBLOCK)
- Initialization of array variables (SET, REP)
- User-defined variables for synchronized actions
- Language elements for synchronized actions and technology cycles
- Language elements for technology cycles only
- Actions in synchronized actions
- Reading and writing of system variables
- Polynomial evaluation (SYNFCT)
- Online tool offset (FTOC)
- Programmed read-in disable (RDISABLE)
- Cancel preprocessing stop (STOPREOF)
- Delete distance-to-go (DELDTG)
- Traversing command axes (POS)
- Setting the measuring system (G70, G71, G700, G710)
- Position in specified reference range (POSRANGE)
- Starting/stopping axes (MOV)
- Axial feedrate (FA)
- Axis replacement (GET, RELEASE, AXTOCHAN)
- Traversing spindles (M, S, SPOS)
- Withdrawing the enable for the axis container rotation (AXCTSWEC)
- Set actual value (PRESETON)
- Couplings (CP..., LEAD..., TRAIL..., CTAB...)
- Measurement (MEAWA, MEAC)
- Travel to fixed stop (FXS, FXST, FXSW, FOCON, FOCOF, FOC)
- Channel synchronization (SETM, CLEARM)
- User-specific error reactions (SETAL)
- Technology cycles
- Processing mode (ICYCON, ICYCOF)
- Definitions (DEF, DEFINE)
- Context variable ($P_TECCYCLE)
- Protected synchronized actions
- Coordination via part program and synchronized action (LOCK, UNLOCK, RESET CANCEL)
- Coordination via PLC
- Configuration
- Control behavior in specific operating states
- NC stop
- End of program
- Program interruption by ASUB
- Response to alarms
- Diagnostics (HMI Advanced only)
- Displaying the status of synchronized actions
- Displaying main run variables
- Logging main run variables
- Examples of conditions in synchronized actions
- Reading and writing of SD/MD from synchronized actions
- Examples of adaptive control
- Feedrate control
- Control velocity as a function of normalized path
- Monitoring a safety clearance between two axes
- Store execution times in R parameters
- Centering" with continuous measurement
- Axis couplings via synchronized actions
- Non-circular grinding via master value coupling
- On-the-fly parting
- Technology cycles position spindle
- Synchronized actions in the TC/MC area
- Data lists
- Axis-specific machine data
- Setting data
- Signals
- A Appendix
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Fundamental Geometrical Principles
- Polar coordinates
- Absolute dimensions
- Incremental dimension
- Working planes
- Zero points and reference points
- Tool change
- Coordinate systems
- Basic coordinate system (BCS)
- Coordinate transformations
- Tables
- Workpiece coordinate system (WCS)
- What is the relationship between the various coordinate systems
- Fundamental Principles of NC Programming
- Structure and contents of an NC program
- Block rules
- Value assignments
- Skipping blocks
- Creating an NC program
- Available characters
- Spindle motion
- Program examples
- Example 2: NC program for turning
- Example 3: NC program for milling
- Tool change with M6
- Tool change with tool management (option)
- Tool change with T command with active tool management (option)
- Tool change with M6 with active tool management (option)
- Behavior with faulty T programming
- Tool offsets
- Tool radius compensation
- Tool compensation memory
- Tool types
- Drills
- Grinding tools
- Turning tools
- Special tools
- Chaining rule
- Change in the tool offset data
- Programmable tool offset (TOFFL, TOFF, TOFFR)
- Cutting rate (SVC)
- Constant cutting rate (G96/G961/G962, G97/G971/G972, G973, LIMS, SCC)
- Constant grinding wheel peripheral speed (GWPSON, GWPSOF)
- Programmable spindle speed limitation (G25, G26)
- Feed control
- Traverse positioning axes (POS, POSA, POSP, FA, WAITP, WAITMC)
- Position-controlled spindle mode (SPCON, SPCOF)
- Positioning spindles (SPOS, SPOSA, M19, M70, WAITS)
- Feedrate for positioning axes / spindles (FA, FPR, FPRAON, FPRAOF)
- Programmable feedrate override (OVR, OVRRAP, OVRA)
- Programmable acceleration override (ACC) (option)
- Feedrate with handwheel override (FD, FDA)
- Feedrate optimization for curved path sections (CFTCP, CFC, CFIN)
- Several feedrate values in one block (F, ST, SR, FMA, STA, SRA)
- Non-modal feedrate (FB)
- Tooth feedrate (G95 FZ)
- Settable zero offset (G54 to G57, G505 to G599, G53, G500, SUPA, G153)
- Selection of the working plane (G17/G18/G19)
- Dimensions
- Absolute dimensions (G90, AC)
- Incremental dimensions (G91, IC)
- Absolute and incremental dimensions for turning and milling (G90/G91)
- Absolute dimensions for rotary axes (DC, ACP, ACN)
- Inch or metric dimensions (G70/G700, G71/G710)
- Channel-specific diameter/radius programming (DIAMON, DIAM90, DIAMOF DIAMCYCOF)
- Axis-specific diameter/radius programming (DIAMONA, DIAM90A, DIAMOFA DIACYCOFA, DIAMCHANA, DIAMCHAN, DAC, DIC, RAC, RIC)
- Position of workpiece for turning
- General information about the travel commands
- Travel commands with Cartesian coordinates (G0, G1, G2, G3, X..., Y
- Travel commands with polar coordinates
- Travel commands with polar coordinates (G0, G1, G2, G3, AP, RP)
- Rapid traverse motion (G0, RTLION, RTLIOF)
- Linear interpolation (G1)
- Circular interpolation
- Circular interpolation with center point and end point (G2/G3, X... Y... Z..., I... J... K...)
- Circular interpolation with radius and end point (G2/G3, X... Y... Z
- Circular interpolation with opening angle and center point (G2/G3, X... Y... Z.../ I... J K
- Circular interpolation with polar coordinates (G2/G3, AP, RP)
- Circular interpolation with tangential transition (CT, X... Y
- Helical interpolation (G2/G3, TURN)
- Involute interpolation (INVCW, INVCCW)
- Contour definitions
- Contour definitions: One straight line
- Contour definitions: Two straight lines
- Contour definitions: Three straight lines
- Contour definitions: End point programming with angle
- Thread cutting
- Programmed run-in and run-out path (DITS, DITE)
- Thread cutting with increasing or decreasing lead (G34, G35)
- Fast retraction during thread cutting (LFON, LFOF, DILF, ALF, LFTXT, LFWP, LFPOS POLF, POLFMASK, POLFMLIN)
- Convex thread (G335, G336)
- Tapping
- Tapping with compensating chuck (G63)
- Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM)
- Tool radius compensation (G40, G41, G42, OFFN)
- Approaching and leaving contour (NORM, KONT, KONTC, KONTT)
- Compensation at the outside corners (G450, G451, DISC)
- Smooth approach and retraction
- Approach and retraction with extended retraction strategies (G460, G461, G462)
- Collision detection (CDON, CDOF, CDOF2)
- D tool compensation (CUT2D, CUT2DF)
- Keep tool radius compensation constant (CUTCONON, CUTCONOF)
- Tools with a relevant cutting edge position
- Exact stop (G60, G9, G601, G602, G603)
- Continuous-path mode (G64, G641, G642, G643, G644, G645, ADIS, ADISPOS)
- Frames
- Frame instructions
- Programmable zero offset
- Axial zero offset (G58, G59)
- Programmable rotation (ROT, AROT, RPL)
- Programmable frame rotations with solid angles (ROTS, AROTS, CROTS)
- Programmable scaling factor (SCALE, ASCALE)
- Programmable mirroring (MIRROR, AMIRROR)
- Frame generation according to tool orientation (TOFRAME, TOROT, PAROT)
- Deselect frame (G53, G153, SUPA, G500)
- Deselecting overlaid movements (DRFOF, CORROF)
- Auxiliary function outputs
- M functions
- Supplementary commands
- Writing string in OPI variable (WRTPR)
- Working area limitation
- Working area limitation in WCS/SZS (WALCS0 ... WALCS10)
- Reference point approach (G74)
- Approaching a fixed point (G75)
- Travel to fixed stop (FXS, FXST, FXSW)
- Dwell time (G4)
- Internal preprocessing stop
- Other information
- Special axes
- Channel axes
- Synchronized axes
- Command axes
- Lead link axes
- From travel command to machine movement
- Addresses
- Names
- Constants
- Operations: Availability for SINUMERIK 828D
- Fixed addresses
- Settable addresses
- G commands
- Predefined procedures
- Predefined procedures in synchronized actions
- Predefined functions
- Currently set language in the HMI
- A.1 List of abbreviations
- A.2 Documentation overview
- Glossary
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Equipment damage due to electric fields or electrostatic discharge
- Industrial security
- Residual risks of power drive systems
- Introduction
- Preconditions for the acceptance test
- Documentation, data archiving and authorized persons
- Acceptance test wizard of SINUMERIK Operate
- SINUMERIK 828D/840D sl - drive-based Safety functions
- Acceptance test Wizard
- Test types
- Test type required/not required
- Switch-off signal path
- Application example
- Generating and saving an acceptance report
- Acceptance test mode
- Manufacturer-specific configurations (slatw.ini)
- SINUMERIK 840D sl - system-integrated Safety Functions
- Managing templates and results
- Customizing templates
- Customizing template (SinuComNC)
- Result file
- Certificate template
- Certificate
- Actions for hardware replacement and modifications
- Effect of the acceptance test for specific measures
- Effects with SINUMERIK 840D sl Safety Integrated (system-integrated)
- Effects with SINUMERIK 840D sl Safety Integrated plus
- Tips and tricks
- A.1 Example contents of the acceptance test
- A.1.3 SINUMERIK 840D sl with Safety Integrated (system-integrated)
- A.1.4 SINUMERIK 840D sl with Safety Integrated plus
- A.2 840D sl / 828D documentation overview
- A.3 Abbreviations
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Basics
- General prerequisites
- Behavior on block search, dry run, program testing, simulation
- Reference points on the machine and workpiece
- Definition of the planes, tool types
- Probes that can be used
- Probe, calibration body, calibration tool
- Measuring tools on milling machines, machining centers
- Measuring workpieces at the turning machines
- Measuring tools at lathes
- Measurement principle
- Measuring strategy for measuring workpieces with tool offset
- Parameters for checking the measurement result and offset
- Effect of empirical value, mean value, and tolerance parameters
- Measuring cycle help programs
- CUST_MEACYC: User program before/after measurements are performed
- Measuring result screens
- General requirements
- Selection of the measuring variants via softkeys (turning)
- Selection of the measuring variants via softkeys (milling)
- Result parameters
- Measure workpiece (turning)
- Calibrate probe - length (CYCLE973)
- Calibrate probe - radius on surface (CYCLE973)
- Calibrate probe - calibrate in groove (CYCLE973)
- Turning measurement - front edge (CYCLE974)
- Turning measurement - inside diameter (CYCLE974, CYCLE994)
- Turning measurement - outside diameter (CYCLE974, CYCLE994)
- Extended measurement
- Measure workpiece (milling)
- Calibrate probe - radius in ring (CYCLE976)
- Calibrate probe - radius on edge (CYCLE976)
- Calibrate probe - calibrate on ball (CYCLE976)
- Edge distance - set edge (CYCLE978)
- Edge distance - align edge (CYCLE998)
- Edge distance - groove (CYCLE977)
- Edge distance - rib (CYCLE977)
- Corner - right-angled corner (CYCLE961)
- Corner - any corner (CYCLE961)
- Hole - rectangular pocket (CYCLE977)
- Hole - 1 hole (CYCLE977)
- Hole - inner circle segment (CYCLE979)
- Spigot - rectangular spigot (CYCLE977)
- Spigot - 1 circular spigot (CYCLE977)
- Spigot - outer circle segment (CYCLE979)
- D - align plane (CYCLE998)
- D - sphere (CYCLE997)
- D - 3 spheres (CYCLE997)
- D - kinematics (CYCLE996)
- Measure tool (turning)
- Calibrate probe (CYCLE982)
- Turning tool (CYCLE982)
- Milling tool (CYCLE982)
- Drill (CYCLE982)
- Measure tool with toolholder that can be orientated
- Measure tool (milling)
- Calibrate probe (CYCLE971)
- Measure tool (CYCLE971)
- Overview of measuring cycle parameters
- CYCLE974 measuring cycle parameters
- CYCLE994 measuring cycle parameters
- CYCLE976 measuring cycle parameters
- CYCLE978 measuring cycle parameters
- CYCLE998 measuring cycle parameters
- CYCLE977 measuring cycle parameters
- CYCLE961 measuring cycle parameters
- CYCLE979 measuring cycle parameters
- CYCLE997 measuring cycle parameters
- CYCLE996 measuring cycle parameters
- CYCLE982 measuring cycle parameters
- CYCLE971 measuring cycle parameters
- Additional parameters
- Additional result parameters
- Parameter
- A.1 Assignment of the measuring cycle parameters to MEA_FUNCTION_MASK parameters
- A.2 Changes in the machine and setting data from SW 4.4
- A.3 Complete overview of the changed cycle machine and cycle setting data
- A.4 Comparing GUD parameters (regarding measuring functions)
- A.5 GUD variables that can no longer be used
- A.6 Changes to names of cycle programs and GUD modules
- B.1 Abbreviations
- B.2 Documentation overview
- Glossary
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Introduction
- Ctrl-E Analysis
- SENTRON PAC3200/4200
- Commissioning the Power Monitoring Device
- Commissioning the PAC PROFIBUS expansion module (840D sl)
- Commissioning the expansion module PAC PROFINET (828D)
- Commissioning the PLC with PROFINET
- SINUMERIK 828D
- Commissioning the PLC for Ctrl-E Analysis
- PLC user program for SINUMERIK 840D sl programming
- Configuring the display of energy consumption for SINUMERIK 828D
- Programming the PLC user program for SINUMERIK 828D
- Commissioning the HMI for Ctrl-E Analysis
- Long time measurement
- Ctrl-E Profiles
- Automatic state machine PLC functions
- Checking the energy-saving states
- PLC user program
- Interface signals 840D sl
- Signals for parameterization
- Interface signals 828D
- Creating and editing energy-saving profiles
- Reactive power compensation
- Flux reduction
- User know-how
- A Appendix
- Index
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Fundamental safety
- Introduction
- product overview
- user interface
- Multitouch operation with
- Setting up the machine
- Execution in manual mode
- Machining the workpiece
- Simulating machining
- Generating a G code program
- Creating a ShopMill program
- Programming technological
- Collision avoidance
- Tool management
- Managing programs
- Alarm, error, and system messages
- Machine
- Teaching in a program
- Ctrl-Energy
- Easy Message (828D only)
- Easy Extend
- Service Planner (828D only)
- Edit PLC user program (828D
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Manage MyResources, Optimize MyProgramming /NX-Cam Editor
- Fundamental safety instructions
- Warranty and liability for application examples
- Industrial security
- Introduction
- System prerequisites
- Activating tool statistics (Manage MyResources only)
- Overview of the client version and required TLS/SSL
- Installing/configuring Windows services
- Setting up Internet Information Services and .NET Framework
- SQL Server 2012
- Configuring SQL Server 2012
- Configuring the SQL Server 2012 with remote database
- Create databases and user in SQL Server 2012
- SQL Server 2016
- Configuring SQL Server 2016
- Configuring the SQL Server 2016 with remote database
- Create databases and user in SQL Server 2016
- Further installations
- Setting up encrypted communication
- Installing/uninstalling/modifying the SINUMERIK Integrate server
- Set license server
- Installing the server setup
- Installing the server update
- Modifying/repairing the server setup
- Uninstalling the server setup
- Silent Installation and log files
- Log files
- Setting up an encrypted connection
- Inserting the certificate at the client with SINUMERIK Operate
- Inserting the certificate at the client with HMI-Advanced
- Configuring the settings
- Configuring the external authentication provider
- Configuring with secret
- Installing SINUMERIK Integrate
- Enabling use
- Basis installation, uninstalling Installer
- Client update
- Client update under Linux
- SINUMERIK Integrate with HMI-Advanced
- Correcting connection problems
- Integrating the client setup as external applications
- Changing, repairing and uninstalling programs
- Connecting applications with the SINUMERIK control system
- Creating the SINUMERIK controller
- SINUMERIK controller is ONBOARDED
- Manage applications on machines
- Uninstalling the Manage MyResources client
- Uninstalling with HMI-Advanced
- Configuring applications
- Manage MyResources /Programs
- Optimize MyProgramming /NX-Cam Editor
- Troubleshooting
- A.1 List of abbreviations
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Basics
- General prerequisites
- Behavior on block search, dry run, program testing, simulation
- Reference points on the machine and workpiece
- Definition of the planes, tool types
- Probes that can be used
- Probe, calibration body, calibration tool
- Measuring tools on milling machines, machining centers
- Measuring workpieces at the turning machines
- Measuring tools at lathes
- Measurement principle
- Measuring strategy for measuring workpieces with tool offset
- Parameters for checking the measurement result and offset
- Effect of empirical value, mean value, and tolerance parameters
- Overview of measuring cycle functions for milling technology
- Calibrating workpiece probes
- Workpiece measurement at one point
- Measuring the workpiece parallel to the axis
- Measuring a workpiece at an angle
- Measuring a surface at an angle
- Measuring spheres
- Workpiece measurement: Setting-up a corner
- Overview of measuring cycle functions for turning technology
- Measuring workpieces at lathes: 1-point measurement
- Measuring workpieces at lathes: 2-point measurement
- Parameter concept of the measuring cycles
- Parameter overview
- Result parameters
- Description of the most important defining parameters
- Tool number and tool name: _TNUM and _TNAME
- Offset number: _KNUM
- Offset number _KNUM extended for tool offset: up to 9 digits
- Correcting setup and additive offset in workpiece measurement: _DLNUM
- Correcting the tool of a stored tool environment: _TENV
- Variable measuring velocity: _VMS
- Tolerance parameters: _TZL, _TMV, _TUL, _TLL, _TDIF and _TSA
- Measurement path: _FA
- Probe type, probe number: _PRNUM
- Empirical value, mean value: _EVNUM
- Multiple measurement at the same location: _NMSP
- Package structure of the measuring cycles
- Measuring cycle subroutines
- CYCLE116: Calculation of center point and radius of a circle
- Measuring cycle user programs
- Measuring in JOG
- Overview of the auxiliary programs required
- CYCLE971 tool: Measuring milling tools, drills
- Measurement and correction strategy
- Compensation strategy
- Compensation with correction table when measuring with rotating spindle
- Calibrating tool probes
- Programming example 1
- Programming example 2
- Operational sequence
- Calibrating tool probes automatically
- Programming example
- Measuring tool
- Programming examples 1
- CYCLE976 calibrate workpiece probe
- Calibrating a workpiece probe in a hole of known hole center point
- Calibrating a workpiece probe in a hole of unknown hole center point
- Calibration of a workpiece probe on a surface
- CYCLE977 workpiece: Measure hole/shaft/groove/web/rectangle parallel to axes
- Measuring contour elements
- Measuring and tool offset
- Measurement and ZO determination
- CYCLE978 workpiece: Measuring a surface parallel to the axis
- Measuring the surface
- CYCLE979 workpiece: Measure hole/shaft/groove/rib at an angle
- Measure shaft, groove, web
- CYCLE998 workpiece: Angle measurement and ZO determination
- angle measurement
- CYCLE961 workpiece: Setup inside and outside corner
- Setting up a corner with definition of distances and angles
- Setting up a corner with 4 points
- CYCLE997 workpiece: Measuring a sphere and ZO determination
- Programming example CYCLE997
- CYCLE119: Arithmetic cycle for determining position in space
- CYCLE996 workpiece: Measure kinematics
- Measurement procedure
- Measuring an individual ball position
- Example of the procedure to measure the kinematics (CYCLE996)
- Activation of the function
- Programming via a screen form
- Parameters of "1st, 2nd, 3rd measurement" screen form
- Parameters of "Calculate kinematics" screen form
- Result bit
- Result parameters, intermediate results
- Programmable adjustable parameters
- Measuring Cycles for Turning Machines
- Call and return conditions
- CYCLE982 Tool: Measure turning tools
- Calibrate tool probe (machine-related)
- Determining dimensions of calibration
- Measure turning tool (machine-related)
- CYCLE982 tool: Measure turning and milling tools
- Automatic tool measurement
- Incremental calibration
- Incremental measurement
- Milling tool: Suppression of start angle positioning _STA1
- Measuring drills - Special applications
- Measuring a tool with orientational tool carriers - 90° multiples of tool position (measuring cycle release SW 6.3 and higher)
- Measuring turning tools - 90° multiples of the tool position
- Measuring milling/drilling tools - 90° multiples of the tool position
- CYCLE973 Calibrating workpiece probes
- Calibrating in the reference groove
- CYCLE974 workpiece: 1-point measurement
- point measurement and ZO determination
- point measurement with reversal and tool offset
- CYCLE994 workpiece: 2-point measurement
- Complex example for tool measurement
- Log measurement results
- Measuring cycle support in the program editor
- Menus, explanation of the cycles
- Softkey bars for turning
- Softkey bars for milling
- Presetting measuring cycle support in HMI sl
- Measuring result screens
- Hardware/software
- Software prerequisites for HMI sl
- Function check for HMI sl
- Data description
- Cycle data
- Data adjustment to a specific machine
- Central values
- Central bits
- Detailed description
- Channel-oriented values
- Channel-oriented bits
- Data for measuring in JOG
- Start-up (hardware)
- Alarm, error, and system messages
- parameters as of measuring cycles version 2.6, with reference to measuring function
- A.2 GUD variables that can no longer be used
- A.3 Changes to names of cycle programs and GUD modules
- A.4 Overview of measuring cycle parameters
- list of abbreviations
- E Overview
- Glossary
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- Functional scope
- Additional tools and software
- Communications principle
- Sample configuration procedure
- Configuration procedure when using PC systems
- Configuration procedure when using SIMATIC Panels
- Example projects
- Licensing
- Licensing for SIMATIC Panels
- Installation
- Installing software on the PC system (PCU 50.5)
- Configuring the PG/PC interface (PC systems)
- Migrating HMI projects
- Comparison of functions
- Indexing of R parameters and GUD arrays
- Migrating WinCC flexible projects integrated in STEP 7 V5.x
- Configure PLC variables symbolically
- Post processing of migrated GUD variables
- Migration of two-dimensional GUD tags with column tag
- Migration of alarm texts in the HMI-Advanced format
- Device configuration
- Runtime configuration
- Inserting the SIEMENS PC system and runtime
- Configuring screen resolution (PC systems)
- Configuration of the screen size (PC systems)
- Adding a SIMATIC Panel
- Using device proxies
- Configuring connections
- Configure an integrated connection
- Configuring a non-integrated connection
- Configuring variables
- Configuring NC tags
- Configuring GUD tags
- Configuring GUD arrays
- Linearization based on the sorting in SINUMERIK Operate
- Converting a three-dimensional GUD array for linear access
- Accessing GUD arrays using an index tag
- Importing GUD tags
- Copying GUD to the configuration PC
- Subsequently changing definition files
- Copying GUD to NCU
- Configuring a tag for address multiplexing
- Configuring alarms
- Configuring NC alarms
- Changing NC alarm texts
- Configuring DB2 alarms
- Required software components for DB2 alarms
- Procedure overview
- Exporting DB2 alarms (TS files)
- Importing DB2 alarms
- Configuring runtime settings
- Configuring the alarm view
- Converting alarm files (TS/CSV)
- SINUMERIK Integrate Access My Machine /P2P
- Converting DB2 alarms into the CSV format
- Configuring screen objects
- NC part program" display object
- Properties of the "NC part program" display object
- Changing the display object using a script in WinCC
- Configuring PI services of the NC as system functions
- Functions for the "NC part program" display object
- Function for the current block display
- Function to start and stop the PLC
- Running NC functions from WinCC
- LogoffNC
- LogonNC
- AcknowledgeNCCancelAlarms
- StartNCPIService
- SelectNCPartProgram
- System function calls within a script
- Configure the language settings
- Enable project languages
- Configuring language selection (PC systems)
- Language assignment in language-dependent texts
- Loading and integrating a configuration (PC systems)
- Loading configuration to a PCU 50.5
- Integrating Runtime in SINUMERIK Operate (PC systems)
- A.1 SINUMERIK functions, which can be triggered using certain events of the WinCC RT Advanced
- Index
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- Product overview
- Handling information
- Switching on/switching off the control
- Operator Components
- Operator panel front
- Standard full keyboard
- Machine control panel (MCP)
- EMERGENCY STOP button
- Feedrate control
- Spindle control
- Key-operated switch
- Program control
- SINUMERIK HT 8
- Screen layout
- Global machine status display
- Program control display
- General operating sequences
- Changing the menu window
- Selecting a directory/file
- Editing inputs/values
- Confirm/cancel input
- Edit the part program in the ASCII editor
- Switching over the channel
- Packet calculator
- Calling the help function
- Editor help
- Quick help for program commands
- Extended help for program commands
- Job list
- Syntax description for job lists
- Example of a job list with two-channel 1:1 links
- Example of a job list with multi-channel m:n links
- Execute job list" operating sequence
- Re-naming workpieces with job lists
- Copying workpieces with job lists
- Example of Operation
- Machine
- Parameters
- Program
- Modes group and channels
- Cross-channel status display via symbols
- Two-channel display
- Mode selection, mode change
- Services
- General functions and displays
- Displaying the program level
- Switching over the machine/workpiece coordinate system (MCS/WCS)
- Displaying several transverse axes
- Displaying axis feedrates
- Display G functions, transformations and swivel data
- Displaying auxiliary functions
- Displaying spindles
- Handwheel
- Commissioning
- Preset
- Setting the actual value
- Inch ↔ Metric switchover
- Reference point approach
- JOG mode
- Traversing axes
- Inc: Increment
- REPOS (repositioning)
- SI (Safety Integrated): User agreement
- Scratching
- Displaying system frames
- MDA mode
- Saving the program, file function
- Teach in
- Automatic mode
- Program overview
- Loading and unloading the workpiece/part program
- Protocol: Program loading list
- Executing from the hard disk
- Accessing an external network drive
- Program editing
- Setting the block search/search target
- Accelerated external block search
- Block search in Program test mode, multi-channel
- Overstore
- DRF offset
- Parameters operating area
- Tool data
- Tool offset
- New tool
- Display tool
- Deleting a tool
- New cutting edge
- Deleting a cutting edge
- Make tool offset immediately effective
- Tool management
- Main tool management functions
- Displaying/editing tool data
- Change in the significance/representation of tool wear values
- Grinding data expansion
- Load
- Unload
- Relocating
- Tool master data in the tool catalog
- Tool offset data in the tool cabinet
- Job processing of tools
- R parameters (calculation parameters)
- Setting data
- JOG data
- Spindle data
- Dry run feedrate for dry run operation DRY
- Starting angle for thread cutting
- Miscellaneous setting data
- Protection zones
- Electronic gear
- Zero/work offset
- Edit the settable work offset (G54 ...)
- Displaying an active settable work offset
- Displaying an active programmable work offset
- Displaying an active external work offset
- Activate active work offset and basic frame immediately
- Define user data
- Editing/finding user data
- Activate user data (GUD)
- Display system variables
- Creating variable views
- Managing variable views
- Logging system variables
- Program" operating area
- Program types
- Templates
- Main screen program
- Edit programs iin the standard ASCII Editor
- Undo and redo in the standard ASCII editor
- Additional optional editors
- Structured step sequence display (option)
- Multi-channel step sequence programming (option)
- Multi-channel workpiece program views
- Activating timing
- Activating simulation
- Multiple editor (option)
- Alignment of the channels/MPFs to be displayed
- Free contour programming
- Programming a contour
- Undercuts for turning technology
- Parameterizing contour elements
- Graphically displaying the contour
- Symmetrical contours with milling technology
- Specifying contour elements in polar coordinates, closing the contour
- Support for contour programming
- Parameter description of the contour elements straight line/circle
- Programming examples for freely programming a contour
- Cycle support
- Program simulation
- Using the simulation function
- Simulation settings
- Setting downtimes
- Display and colors
- Section-by-section simulation
- Quick display in the simulation for mold making
- Simulation with external network drive
- Simulation for orientable toolholder
- New workpiece/part program
- Create programs/data in a workpiece directory
- Saving setup data
- Selecting a program to be executed
- Loading/unloading a program
- Manage programs
- Copying/inserting
- Deleting
- Renaming
- Enabling
- Protocol
- Accessing an external network drive/computer
- Services operating area
- Services main screen
- Reading-in data
- Reading-out data
- Displaying the log
- Managing data
- New file/new directory
- Copying and inserting
- Changing properties
- Data selection
- Special directories and memory areas
- Data on the hard disk
- Transfer display MD from HMI Embedded
- V.24 interface
- Using the V.24 interface
- Diagnostics operating area
- Diagnostics main screen
- Remote diagnostics
- Service displays
- Service axis
- Service drive
- Service SI (Safety Integrated)
- Systemressourcen anzeigen
- Configuration data output
- Action log
- Sorting and saving version data
- Display the version screens for cycles
- Cycle version output
- Interrogating the PLC status
- Changing/deleting a value
- Assign symbolic PLC addresses
- Select operand screens for PLC status
- File functions
- Commissioning operating area
- Startup main screen
- Machine data
- Optimization/test (SINUMERIK powerline)
- Maintenance
- Operating data
- Cleaning
- A Abbreviations
- Index
- I.2 Commands and Identifier
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Technical data
- Handling electrostatic sensitive devices (ESD)
- Residual risks of power drive systems
- System overview
- Variants
- Ordering data
- Description
- Type plates
- Operator control and display elements
- segment display
- RESET button
- Start-up and mode selector switch
- Application planning
- Climatic and mechanical environmental conditions
- Operating conditions
- Recycling and disposal
- Dimension drawings
- Assembling
- Designs
- Fix the NCU using spacers
- Mounting the NCU for external cooling
- Overview
- Safety information for wiring
- Opening the front cover
- Power supply
- Requirements for the power supply
- Connecting the power supply
- Connectable DRIVE-CLiQ components
- Use of Ethernet interfaces
- PROFINET
- PROFINET cables
- Preparing the twisted pair cables
- Example PROFINET CBA configuration
- PROFIBUS DP
- PROFIBUS cables and connectors
- Connection components in PROFIBUS
- Rules for the laying of PROFIBUS cables
- Disconnecting stations from the PROFIBUS
- Digital inputs/outputs
- Block diagram
- Connecting digital inputs/outputs
- Measuring sockets
- NX10.3 / NX15.3
- Dimension drawing
- Mounting
- Connection
- PP 72/48D PN
- Connecting
- X2 PROFINET
- X111, X222 and X333 digital inputs/outputs
- Parameter assignment
- Diagnostics via input image
- PP 72/48D 2/2A PN
- X1 power supply
- Analog X3 inputs/outputs
- Assigning parameters to the analog inputs / outputs
- Analog value representation
- Examples
- COM01.3 RS 232C (V.24) module
- Installation/Mounting
- CBE30-2
- Replacing the dual fan/ battery module
- CompactFlash Card
- A.1 Abbreviations
- A.2 Documentation overview
- Index
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Preface
- Target group
- Hotline and Internet address
- Introduction
- Safety notes
- Industrial security
- Security information on the product
- Description
- First start
- Connection to the control
- Assigning the connection parameters
- Otherwise: Enable ports via basesys.ini
- Otherwise: Enabling ports via the service shell
- Assigning parameters for network connection
- Converting an SSH key file
- Establishing the connection
- Establishing a network connection
- Disconnect connection
- Establishing a modem connection
- Setting up the PG/PC interface
- Parameterize the TeleService adapter IE with the "TeleService" software
- Inserting the system
- Assigning parameters for the TS Adapter
- Administrating the TS Adapter
- Assigning parameters for the internal modem
- Testing the connection
- Parameterize the TeleService adapter IE without the "TeleService" software
- Establishing a connection/Cabling
- Create modem connection under Windows 7
- Establish modem connection under Windows 7
- Create a modem connection under Windows 10
- Establish a modem connection under Windows 10
- Connecting AMM to the control system via the modem connection
- Further information
- Remote control of the control system
- Approving remote control of the control system on the HMI
- Approving remote control via the control system
- Further documentation
- Operation
- Using remote control to generate the screen of the control system's HMI user interface
- Project
- Creating a project (OFFLINE)
- Create a project and read the files from the control system (ONLINE)
- Opening an existing project
- Closing the project
- Deleting a project
- Creating a new language
- Adding a file
- Deleting a file
- Exporting a file
- Import file
- Edit file
- Compare archives
- Transferring individual files from the project to the control system
- Transferring individual files from the control to the project
- Deleting files on the control using the project dialog
- Recommended procedure when translating files
- Activating the alarm text files on the control using an HMI restart
- Access to NC file system
- NC file system of the 808D control
- Backing up/restoring a CompactFlash Card
- Writing an image to the CompactFlash Card/USB-FlashDrive
- Writing a SINUMERIK 828D boot system
- CNC Lock function
- Extending the CNC lock function
- Deactivating the CNC lock function
- Reading in Lockset file
- Reference
- Languages supported by SINUMERIK Operate
- Toolbar
- View overview
- Data structure on the CompactFlash Card system
- Data structure on the system CompactFlash card (SINUMERIK 808D)
- Editing a file externally
- Open source software / licenses
- Troubleshooting/FAQs
- Trace files for error correction
- Problems connecting to the control
- Setting up series machines
- D sl: Activate remote control for the VNC Viewer
- Backing up commissioning data on the control
- Index
SINUMERIK 840D sl
Table of contents
- Foreword
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Product overview
- Operator panel fronts
- Keys of the operator panel
- Machine control panels
- Operator interface
- Status display
- Actual value window
- T,F,S window
- Current block display
- Operation via softkeys and buttons
- Entering or selecting parameters
- Pocket calculator
- Context menu
- Touch operation
- Entering Asian characters
- Protection levels
- Online help in HMI sl
- Switching on and switching off
- Approaching a reference point
- User agreement
- Modes of operation
- Modes groups and channels
- Settings for the machine
- Switching the unit of measurement
- Setting the work offset
- Work offsets
- Display active zero offset
- Displaying the work offset "overview
- Displaying and editing base zero offset
- Displaying and editing settable zero offset
- Displaying the zero offset details
- Deleting a work offset
- Monitoring axis and spindle data
- Editing spindle data
- Displaying setting data lists
- Handwheel assignment
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Executing an MDA program
- Deleting an MDA program
- General
- Selecting a tool
- Position spindle
- Traversing axes
- Traversing axes by a variable increment
- Positioning axes
- Default settings for manual mode
- Starting and stopping machining
- Selecting a program
- Program running-in
- Display current program block
- Displaying a basic block
- Display program level
- Correcting a program
- Repositioning axes
- Starting execution at a specific point
- Continuing program from search target
- Defining an interruption point as search target
- Entering the search target via search pointer
- Parameters for block search in the search pointer
- Block search mode
- Controlling the program run
- Skip blocks
- Overstore
- Editing a program
- Searching in programs
- Replacing program text
- Copying/pasting/deleting program blocks
- Renumbering a program
- Creating a program block
- Opening additional programs
- Editor settings
- Display G and auxiliary functions
- All G functions
- Auxiliary functions
- Displaying status of synchronized actions
- Displaying the program runtime and counting workpieces
- Setting for automatic mode
- Moldmaking view
- Starting the mold making view
- Specifically jump to the program block
- Changing the view
- Modifying the viewport
- Overview
- Simulation prior to machining of the workpiece
- Simultaneous recording prior to machining of the workpiece
- Simultaneous recording during machining of the workpiece
- Different views of a workpiece
- Side view
- Editing the simulation display
- Program control during simulation
- Simulating the program block by block
- Modifying and adapting the simulation graphics
- Panning a graphical representation
- Defining cutting planes
- Displaying simulation alarms
- Multi-channel view
- Multi-channel view for large operator panels
- Setting the multi-channel view
- User data
- R parameters
- Global GUD
- Channel GUD
- Local LUD
- Program PUD
- Searching for user data
- Teaching in a program
- Inserting a block
- Input parameters for teach-in blocks
- Teach-in via Windows
- Teach in rapid traverse G0
- Teach-in A spline
- Editing a block
- Selecting a block
- Deleting a block
- Settings for teach-in
- Tool management
- Magazine management
- Tool types
- Tool dimensioning
- Tool list
- Creating a new tool
- Additional data
- Managing several cutting edges
- Deleting a tool
- Loading and unloading tools
- Selecting a magazine
- Tool wear
- Reactivating a tool
- Tool data OEM
- Magazine
- Position magazine
- Sorting tool management lists
- Filtering the tool management lists
- Specific search in the tool management lists
- Displaying tool details
- Changing a tool type
- NC memory
- USB drives
- Opening and closing a program
- Executing a program
- Creating a directory/program/joblist/program list
- Creating a new workpiece
- Creating a new G code program
- Storing any new file
- Creating a Joblist
- Creating a program list
- Creating templates
- Searching directories and files
- Displaying the program in the Preview
- Selecting several directories/programs
- Copying and pasting a directory/program
- Deleting a directory/program
- Changing file and directory properties
- EXTCALL
- Backing up data
- Generating an archive via the system data
- Reading in an archive in the Program Manager
- Read in archive from system data
- Setup data
- Reading-in set-up data
- Reading-in and reading-out archives
- Setting up drives
- error messages
- HT 8 overview
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- Ctrl Energy
- Displaying energy consumption
- Measuring and saving the energy consumption
- Displaying measured curves
- Alarm, error, and system messages
- Displaying an alarm log
- Sorting, alarms, faults and messages
- PLC and NC variables
- Saving and loading screen forms
- Load symbols
- Creating screenshots
- Version
- Save information
- Logbook
- Displaying and editing the logbook
- Remote diagnostics
- Permit modem
- Exit remote diagnostics
- A Appendix
- Index
SINUMERIK 840D sl
Table of contents
- NCU system software for 840D sl/840DE sl
- Cycle Times (G3)
- Contour Tunnel Monitoring
- Axis Couplings and ESR
- Setpoint Exchange (S9)
- Tangential Control (T3)
- Installation and Activation of
- Simulation of Compile Cycles (TE02)
- Clearance Control (TE1)
- Analog Axis (TE2)
- Handling Transformation
- MCS Coupling (TE6)
- Retrace Support (TE7)
- Cycle-Independent Path
- Preprocessing (V2)
- Path length evaluation (W6)
- Gantry Axes (G1
- Synchronous Signal Output
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Safety Information
- Connecting
- ESD notices
- System overview
- system configuration
- Variants
- Application Planning
- Grounding concept
- RI suppression measures
- Ambient Climatic and Mechanical Conditions
- Transport and Storage Conditions
- Operating Conditions
- Description
- Type plate
- Operating and display elements
- CompactFlash Card
- Inserting the CompactFlash card
- LED displays
- RESET button
- Start-up and mode selector switch
- Power supply X124
- DRIVE-CLiQ interfaces X100 - X105
- Ethernet interfaces (X120, X130, X127)
- PROFINET interfaces, ports 1, 2
- PROFIBUS–DP/MPI interfaces X126, X136
- Digital inputs/outputs X122 and X132
- Technical data
- Dimension drawing
- installation types
- Mounting the control unit on the rear wall of the control cabinet
- Mounting the Control Unit for segregated heat removal
- Lateral mounting of Control Unit on the SINAMICS drive line-up
- Overview
- Safety information for wiring
- power supply
- Connecting the power supply
- DRIVE CLiQ components
- Connectable DRIVE-CLiQ components
- Ethernet
- PROFINET cables
- Preparing the twisted pair cables
- Example PROFINET CBA configuration
- PROFIBUS / MPI
- Connection components in PROFIBUS
- Connecting PROFIBUS DP
- Disconnecting stations from the PROFIBUS
- Digital inputs/outputs
- Connecting digital inputs/outputs
- Measuring sockets
- Spare Parts/Accessories
- Mounting
- NX10/15
- Port
- Operator controls and displays
- Installation/Mounting
- TM15 Terminal Module
- DME20 DRIVE-CLiQ Hub Module
- A.1 Abbreviations
- A.2 Publication-specific information
- A.2.2 Overview
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- system configuration
- Variants
- Application Planning
- Grounding concept
- RI suppression measures
- Ambient Climatic and Mechanical Conditions
- Transport and Storage Conditions
- Operating Conditions
- Safety Information
- ESD notices
- Description
- Type plate
- Power supply
- Operating and display elements
- CompactFlash Card
- Inserting the CompactFlash card
- LED displays
- Reset button
- Start-up and mode selector switch
- Interfaces
- DRIVE CLiQ Interfaces X100 - X105
- PROFIBUS DP interfaces X126 and X136
- Application
- Ethernet interfaces (X120, X130, X127)
- PROFINET interfaces port 1 - port 4
- Digital inputs/outputs X122 and X132
- Assignment
- Technical data
- Test sockets X131 - X134
- USB interfaces X125, X135
- Dimension drawings
- Mounting
- installation types
- Mounting the control unit on the rear wall of the control cabinet
- Mounting the Control Unit for segregated heat removal
- Lateral mounting of Control Unit on the SINAMICS drive line-up
- Connections
- Safety information for wiring
- Standards and Regulations
- Mains voltage
- Connecting the power supply
- Connectable DRIVE-CLiQ components
- Digital I/Os
- Using a shield connection
- PROFIBUS / MPI
- PROFIBUS cable lengths
- Rules for routing PROFIBUS cables
- Disconnecting stations from the PROFIBUS
- Operating the X136 interface as MPI
- PROFINET cables
- Preparing the twisted pair cables
- Example PROFINET CBA configuration
- Spare Parts/Accessories
- TM15 Terminal Module
- NX10/15
- Dimension drawing
- Port
- Ordering data
- A.1 Abbreviations
- A.2 Publication-specific information
- A.2.2 Overview
- Index
SINUMERIK 840D sl
Table of contents
- Foreword
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Product overview
- Operator panel fronts
- Keys of the operator panel
- Machine control panels
- Operator interface
- Status display
- Actual value window
- T,F,S window
- Program block display
- Operation via softkeys and buttons
- Entering parameters
- Context menu
- Touch operation
- Protection levels
- Switching on and switching off
- Modes of operation
- Channel switchover
- User agreement
- Settings for the machine
- Work offsets
- Displaying and editing base zero offset
- Displaying and editing settable zero offset
- Displaying and editing details of the zero offsets
- Deleting zero offsets
- Manual mode
- Traversing axes by a variable increment
- Handwheel
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Executing an MDA program
- Deleting an MDA program
- Starting program execution
- Selecting a program
- Program running-in
- Display current program block
- Correcting programs
- Repositioning axes
- Starting execution at a specific point
- Approaching an interruption point again
- Parameters for block search
- Controlling the program run
- Skip blocks
- Editing programs
- Searching in programs
- Replacing program text
- Copying/pasting/deleting program blocks
- Renumbering programs
- Display G and auxiliary functions
- All G functions
- Auxiliary functions
- Settings for automatic mode
- Overview
- Inserting blocks
- Teach-in via Windows
- Teach in rapid traverse G0
- Teaching in circle intermediate and circle end point CIP
- Input parameters for teach-in blocks
- Changing blocks
- Block selection
- Deleting blocks
- Parameter settings
- Setting data
- User data
- R parameters
- Displaying global user data (GUD)
- Displaying channel GUDs
- Displaying local user data (LUD)
- Displaying program user data (PUD)
- Defining and activating user data
- Tool management
- Tool list
- Additional data for tools
- Entering new tools in the tool list
- Managing several cutting edges
- Deleting cutting edges
- Deleting tools
- Selecting a magazine
- Tool wear
- Reactivating tools
- Tool data OEM
- Magazine
- Position magazine
- Sorting tool management lists
- Program management
- NC memory
- Local drive
- Executing a program
- Creating directories/programs
- Creating a new workpiece
- Creating a new G code program
- Storing any new file
- Selecting several directories/programs
- Copying and pasting directories/programs
- Deleting directories/programs
- Renaming file and directory properties
- Backing up data
- Importing data
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- Basic Functions
- Alarm, error, and system messages
- Displaying messages
- Displaying version data
- A.1 Correction sheet - fax template
- A.2 Overview
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- product information
- product features
- Installation notes
- Limitations for use
- Configuring the NCU
- Insert NX module
- Replacing a device or upgrading firmware
- Basic procedure
- Setting up the communication
- Loading and closing the hardware configuration in the PLC
- Creating SINUMERIK PLC archives
- Available SINUMERIK archive types
- External tools for SINUMERIK archives
- Creating a PLC hardware upgrade archive
- Creating a PLC commissioning archive
- Creating a PLC reload archive
- Programming the PLC
- Using copy templates
- Block listing as table
- Blocks with user-specific adaptations
- Assignment overview
- Generating blocks at runtime on the NCU
- Opening the PLC basic program system library
- Adding the PLC basic program
- Conflicts when copying blocks
- Correcting OB1
- Upgrading the PLC basic program
- Copying blocks from one project into another
- Use and handling of groups
- Create blocks from external sources
- Exporting PLC symbols for SINUMERIK Operate
- Exporting PLC symbols
- Importing PLC symbols
- Edit blocks
- Configuring an Ethernet Interface
- Configuring PROFIBUS DP
- Configuring Integrated PROFIBUS (DP Integrated)
- Configuring PROFINET
- Configuring PROFINET IO with IRT
- Isochronous-capable modules identification
- Configuring isochronous NC-controlled drives
- Configuring I/O used by NC isochronously
- Configuring PROFINET IO IRT devices
- Configuring IO modules or drive telegrams
- Configuring the input delay for digital input modules
- Configuring sync domains
- Match values between PROFINET IO and PROFIBUS Integrated
- Assigning I/O addresses to the NCU machine data
- Overview
- Standard telegram configuration
- Viewing I/O addresses in the TIA Portal
- Changing the addressing schematic
- Resetting telegrams
- Displaying or adapting the telegram configuration
- Calling the telegram configuration
- Structure of the "Telegram configuration" dialog
- Changing the properties of send telegrams (actual value)
- Changing the properties of receive telegrams (setpoint)
- Adapting the number of drives
- Available telegram types
- Telegrams in SINUMERIK Safety Integrated (SPL) mode
- Telegrams for PROFIsafe communication
- Telegrams for SIC/SCC communication
- Adapting I/O start addresses
- PROFIdrive telegrams for standard data
- PROFIdrive telegrams for Safety Integrated (SPL)
- PROFIsafe/PROFIdrive telegrams for Safety Integrated plus (F-PLC)
- Deviations from the standard I/O addressing schematic
- Matching of deviating I/O addresses
- Matching user-specific adaptations
- Availability of suitable I/O addresses
- Configuring I/O
- Installing general station description files for SINUMERIK I/O
- Inserting the SINUMERIK I/O module PP72/48
- Inserting SINUMERIK MCP/MPP
- Tag selection with NC VAR selector
- Selecting tags and saving as STL file
- Adding a tag file (STL) in the TIA Portal
- Importing user alarms
- Exporting TS files from SINUMERIK Operate
- Language assignment in language-dependent texts
- Enable project languages
- Importing SINUMERIK PLC alarm texts
- Safety configuration
- Representation of safety-related resources in the TIA Portal
- Changing the Safety Integrated mode
- Parameterization of relevant properties
- Availability of I/O addresses at the mode change
- Licensing
- Software options for Safety Integrated (SPL)
- Software options for Safety Integrated plus (F-PLC)
- Configuring Safety Integrated (SPL)
- Configuring the F-peripherals
- Parameterizing F-input modules
- Configuring drives with F-functions
- Parameterizing F-output modules
- Configuration of the PROFIsafe addresses (peripherals)
- Configuration of the PROFIsafe addresses (drives)
- Parameterizing PROFIsafe telegrams
- Configuring Safety Integrated plus (F-PLC)
- Creating a second F-runtime group for Safety Integrated plus (F-PLC)
- Configuring PROFIsafe
- Checking the PROFIsafe address
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Product information
- Legal framework
- Requirements for operation
- Basic configuration: Server systems
- Installing the eP-Satellite external web server
- Installing the eP-Satellite application render server
- Installing the eP-Satellite application reporting web server
- Change management - Basic ePS software and hardware
- Change management - Software updates
- Security management - Certificates
- Configuration example: Server systems
- Infrastructure engineering
- Implementation example: IT infrastructure
- Release management - eP-Satellite server
- Preparing for installation
- Installing the eP-Satellite server software
- Configuring the internal eP-Satellite web server
- Configuring the external eP-Satellite web server
- Database logging
- First commissioning of the eP-Satellite and testing of its functions
- Configuring the connection
- Installing Render Services
- Release management - ePS Reporting Services
- Configuring Microsoft Reporting Services
- Installing ePS Reporting Services
- Final steps
- Testing the ePS Reporting Services installation
- Release management - Updating the eP-Satellite server
- BC run of version 4.6.x on version 4.7.1
- BC run of version 4.7.0 on version 4.7.1
- ePS Render Services
- Reporting Services
- Operation management - System in operation
- Business Administration functions
- Exporting/Importing a machine configuration
- A.1 Abbreviations
- A.2 Feedback on the documentation
- Index
SINUMERIK 840D sl
Table of contents
- Foreword
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Product overview
- Operator panel fronts
- Keys of the operator panel
- Machine control panels
- Operator interface
- Status display
- Actual value window
- T,F,S window
- Current block display
- Entering or selecting parameters
- Pocket calculator
- Context menu
- Changing the user interface language
- Entering Asian characters
- Protection levels
- Online help in SINUMERIK Operate
- Switching on and switching off
- Approaching a reference point
- User agreement
- Modes of operation
- Modes groups and channels
- Settings for the machine
- Setting the work offset
- Work offsets
- Display active zero offset
- Displaying the work offset "overview
- Displaying and editing base zero offset
- Displaying and editing settable zero offset
- Displaying the zero offset details
- Deleting a work offset
- Monitoring axis and spindle data
- Editing spindle data
- Displaying setting data lists
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Executing an MDA program
- Deleting an MDA program
- General
- Selecting a tool
- Position spindle
- Traversing axes
- Traversing axes by a variable increment
- Positioning axes
- Default settings for manual mode
- Starting and stopping machining
- Selecting a program
- Program running-in
- Display current program block
- Displaying a basic block
- Display program level
- Correcting a program
- Repositioning axes
- Starting execution at a specific point
- Continuing program from search target
- Defining an interruption point as search target
- Entering the search target via search pointer
- Parameters for block search in the search pointer
- Controlling the program run
- Skip blocks
- Overstore
- Editing a program
- Replacing program text
- Copying/pasting/deleting program blocks
- Renumbering a program
- Editor settings
- Display G and auxiliary functions
- All G functions
- Auxiliary functions
- Displaying the program runtime and counting workpieces
- Setting for automatic mode
- Overview
- Simulation prior to machining of the workpiece
- Simultaneous recording prior to machining of the workpiece
- Simultaneous recording during machining of the workpiece
- Different views of a workpiece
- Side views
- Editing the simulation display
- Program control during simulation
- Simulating the program block by block
- Modifying and adapting the simulation graphics
- Panning a graphical representation
- Rotating the graphical representation
- Modifying the viewport
- Defining cutting planes
- Displaying simulation alarms
- Multi-channel view
- Setting the multi-channel view
- R parameters
- Global GUD
- Channel GUD
- Local LUD
- Program PUD
- Searching for user data
- Defining and activating user data
- Inserting a block
- Input parameters for teach-in blocks
- Teach-in via Windows
- Teach in rapid traverse G0
- Teach in straight G1
- Teach-in A spline
- Editing a block
- Selecting a block
- Deleting a block
- Lists for the tool management
- Magazine management
- Tool types
- Tool dimensioning
- Tool list
- Additional data
- Creating a new tool
- Managing several cutting edges
- Loading and unloading tools
- Selecting a magazine
- Tool wear
- Reactivating a tool
- Tool data OEM
- Magazine
- Position magazine
- Sorting tool management lists
- Filtering the tool management lists
- Specific search in the tool management lists
- Displaying tool details
- Changing a tool type
- Program management
- NC memory
- USB drives
- Opening and closing a program
- Executing a program
- Creating a directory/program/joblist/program list
- Creating a new workpiece
- Creating a new G code program
- Storing any new file
- Creating a Joblist
- Creating a program list
- Creating templates
- Displaying the program in the Preview
- Copying and pasting a directory/program
- Deleting a directory/program
- Changing file and directory properties
- EXTCALL
- Backing up data
- Reading in an archive
- Generating an archive in the Program Manager
- Setup data
- Reading-in set-up data
- Reading-in and reading-out archives
- Setting up drives
- HT 8 overview
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- Alarm, error, and system messages
- Displaying an alarm log
- PLC and NC variables
- Saving and loading screen forms
- Loading PLC symbols
- Creating screenshots
- Version
- Save information
- Logbook
- Displaying and editing the logbook
- Remote diagnostics
- Permit modem
- Exit remote diagnostics
- A.1 Feedback on the documentation
- A.2 Overview
- Index
SINUMERIK 840D sl
Table of contents
- F2: Multi-axis transformations
- G1: Gantry axes
- G3: Cycle times
- K6: Contour tunnel monitoring
- M3: Coupled axes
- R3: Extended stop and retract
- S9: Setpoint switchover
- T3: Tangential control
- TE01: Installation and activation
- TE1: Clearance control
- TE4: Transformation package handling
- TE6: MCS coupling
- TE8: Cycle-independent path
- TE9: Axis pair collision
- V2: Preprocessing
- compensation
- W6: Path length evaluation
- Z3: NC/PLC interface signals
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- HMI sl Turning
- User data
- Operator panel fronts
- Keys of the operator panel
- Machine control panels
- User interface
- Status display
- Actual value window
- T,F,S window
- Current block display
- Entering or selecting parameters
- Pocket calculator
- Context menu
- Changing the user interface language
- Editing Asian characters
- Protection levels
- Online help in HMI sl
- Switching on and switching off
- Approaching a reference point
- User agreement
- Modes
- Channel switchover
- Settings for the machine
- Setting the work offset
- Measuring the tool
- Measuring a tool with a tool probe
- Calibrating the tool probe
- Measuring the workpiece zero
- Work offsets
- Display active zero offset
- Displaying and editing base zero offset
- Displaying and editing settable zero offset
- Displaying and editing details of the zero offsets
- Deleting a work offset
- Monitoring axis and spindle data
- Editing spindle data
- Manual mode
- Selecting a tool
- Starting and stopping the spindle manually
- Positioning the spindle
- Traverse axes by a defined increment
- Traversing axes by a variable increment
- Positioning axes
- Handwheel assignment
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Executing an MDA program
- Deleting an MDA program
- Starting machining
- Selecting a program
- Executing a trail program run
- Displaying the current program block
- Displaying a basic block
- Display program level
- Correcting a program
- Repositioning axes
- Starting machining at a specific point
- Continuing program from search target
- Defining an interruption point as search target
- Entering the search target via search pointer
- Parameters for block search in the search pointer
- Intervening in the program sequence
- Skip blocks
- Overstore
- Editing a program
- Searching in programs
- Exchanging program text
- Copying/pasting/deleting a program block
- Renumbering a program
- Editing a cycle call
- Editor settings
- Simulating a machining operation
- Simulation before machining of the workpiece
- Simultaneous recording before machining of the workpiece
- Starting simultaneous recording
- Different views of a workpiece
- D view
- Graphical display
- Editing the simulation display
- Program control during the simulation
- Simulating the program block by block
- Editing and adapting a simulation graphic
- Panning a graphical representation
- Modifying the viewport
- Displaying G functions and auxiliary functions
- All G functions
- Auxiliary functions
- Displaying the program runtime and counting workpieces
- Setting for automatic mode
- Programming a cycle
- Selection of the cycles via softkey
- Fundamentals
- Hiding cycle parameters
- Checking cycle parameters during the programming and the cycle execution
- Setting data for cycles
- Cycles that can be recompiled
- Blank input
- Drilling
- Centering - CYCLE81
- Drilling - CYCLE82
- Reaming - CYCLE85
- Deep-hole drilling - CYCLE83
- Boring - CYCLE86
- Tapping - CYCLE84, 840
- Positioning and position patterns
- Line position pattern - HOLES1
- Circle position pattern - HOLES2
- Rotate
- Groove - CYCLE930
- Undercut form E and F - CYCLE940
- Thread undercuts - CYCLE940
- Thread turning - CYCLE99
- Thread chain - CYCLE98
- Cut-off CYCLE92
- Contour turning
- Creating a new contour
- Creating contour elements
- Changing the contour
- Contour call - CYCLE62
- Stock removal
- Milling
- Rectangular pocket - POCKET3
- Circular pocket - POCKET4
- Rectangular spigot - CYCLE76
- Circular spigot - CYCLE77
- Multi-edge - CYCLE79
- Longitudinal groove - SLOT1
- Circumferential groove - SLOT2
- Elongated hole - LONGHOLE
- Thread milling - CYCLE70
- Contour milling
- Path milling - CYCLE72
- Overview
- R parameters
- Displaying global user data (GUD)
- Displaying channel GUDs
- Displaying local user data (LUD)
- Displaying program user data (PUD)
- Defining and activating user data
- Inserting a block
- Teach-in via Windows
- Teach in rapid traverse G0
- A-spline teach in (option)
- Input parameters for teach-in blocks
- Editing a block
- Selecting a block
- Settings for teach-in
- Lists for the tool management
- Tool types
- Tool dimensioning
- Tool list
- Creating a new tool
- Managing several cutting edges
- Delete tool
- Loading and unloading tools
- Selecting a magazine
- Tool wear
- Reactivate tool
- Tool data OEM
- Magazine
- Positioning a magazine
- Sorting tool management lists
- NC memory
- Local drive
- USB drives
- Opening and closing the program
- Executing a program
- Creating a directory/program/joblist/program list
- Creating a new workpiece
- Creating a new G code program
- Storing any new file
- Creating a Joblist
- Creating a program list
- Creating templates
- Displaying the program in the Preview
- Copying and pasting a directory/program
- Deleting a directory/program
- Renaming file and directory properties
- Backing up data
- Reading in an archive
- EXTCALL
- HT 8 overview
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- Displaying alarms
- Displaying an alarm log
- Displaying messages
- Displaying version data
- Creating screenshots
- A.1 Feedback on the documentation
SINUMERIK 840D sl
Table of contents
- Foreword
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Product overview
- Operator panel fronts
- Keys of the operator panel
- Machine control panels
- Operator interface
- Status display
- Actual value window
- T,F,S window
- Current block display
- Operation via softkeys and buttons
- Setting up the machine
- Pocket calculator
- Context menu
- Touch operation
- Editing Asian characters
- Protection levels
- Online help in HMI sl
- Switching on and switching off
- Approaching a reference point
- User agreement
- Modes of operation
- Channel switchover
- Settings for the machine
- Setting the work offset
- Work offsets
- Display active zero offset
- Displaying and editing base zero offset
- Displaying and editing settable zero offset
- Displaying and editing details of the zero offsets
- Deleting a work offset
- Monitoring axis and spindle data
- Editing spindle data
- Manual mode
- Selecting a tool
- Starting and stopping a spindle manually
- Position spindle
- Traversing axes
- Traversing axes by a variable increment
- Default settings for manual mode
- Handwheel assignment
- Loading an MDA program from the Program Manager
- Saving an MDA program
- Executing an MDA program
- Deleting an MDA program
- Starting program execution
- Selecting a program
- Display current program block
- Display program level
- Correcting a program
- Repositioning axes
- Starting execution at a specific point
- Continuing program from search target
- Defining an interruption point as search target
- Entering the search target via search pointer
- Parameters for block search in the search pointer
- Controlling the program run
- Skip blocks
- Overstore
- Editing a program
- Searching in programs
- Replacing program text
- Copying/pasting/deleting program blocks
- Renumbering a program
- Editor settings
- Simulating machining
- Simulation prior to machining of the workpiece
- Start simulation
- Starting simultaneous recording
- Different views of a workpiece
- D view
- Side view
- Editing the simulation display
- Program control during simulation
- Simulating the program block by block
- Modifying and adapting the simulation graphics
- Panning a graphical representation
- Modifying the viewport
- Display G and auxiliary functions
- All G functions
- Auxiliary functions
- Displaying the program runtime and counting workpieces
- Setting for automatic mode
- User data
- R parameters
- Displaying global user data (GUD)
- Displaying channel GUDs
- Displaying local user data (LUD)
- Displaying program user data (PUD)
- Defining and activating user data
- Teaching in a program
- Inserting a block
- Teach-in via Windows
- Teach in rapid traverse G0
- Teaching in circle intermediate and circle end point CIP
- Input parameters for teach-in blocks
- Editing a block
- Selecting a block
- Deleting a block
- Settings for teach-in
- Lists for the tool management
- Magazine management
- Tool types
- Tool dimensioning
- Tool list
- Creating a new tool
- Managing several cutting edges
- Deleting a tool
- Loading and unloading tools
- Selecting a magazine
- Tool wear
- Reactivating a tool
- Tool data OEM
- Magazine
- Position magazine
- Sorting tool management lists
- Overview
- NC memory
- USB drives
- Opening and closing a program
- Executing a program
- Creating a directory/program/joblist/program list
- Creating a new workpiece
- Creating a new G code program
- Storing any new file
- Creating a Joblist
- Creating a program list
- Creating templates
- Displaying the program in the Preview
- Copying and pasting a directory/program
- Deleting a directory/program
- Changing file and directory properties
- Reading in an archive
- EXTCALL
- HT 8 overview
- Traversing keys
- Machine control panel menu
- Virtual keyboard
- Calibrating the touch panel
- Alarm, error, and system messages
- Displaying PLC and NC variables
- Displaying an alarm log
- Displaying messages
- Displaying version data
- Creating screenshots
- A.1 Feedback on the documentation
- A.2 Overview
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Introduction
- Overview of the program data
- Switching filter on/off
- Sorting NC programs
- Preview
- Configuring filters
- Activate filter
- Save filter
- Edit filters
- Setting a classic filter
- Display logbook
- File properties
- Entering a comment
- Displaying a graphic
- Managing program data
- A.1 List of abbreviations
- Index
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Fundamental safety instructions
- Warranty and liability for application examples
- Industrial security
- Preface
- Introduction
- System requirements
- Installation/configuration
- SINUMERIK control with SINUMERIK Operate - Setting the proxy
- Installing Service Client Manage MyMachines /Remote under Windows XP
- Connecting the SINUMERIK control system with MindSphere
- SIMATIC IoT2040
- Infrastructure
- Apache http
- Configuring Apache http
- Configuring SINUMERIK controls
- Configuring MMM /R SC MO
- Backup the root access to the IoT2040 Box - optional
- Generating SSH key pairs
- Connect to the IoT2040 using the private key
- A.1 List of abbreviations
- Index
SINUMERIK 840D sl
Table of contents
- Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Hardware
- Supplementary Conditions
- Reserved Functions
- Commissioning
- Initial start–up
- ShopMill installation on NCU (HMI Embedded)
- PLC startup
- NCK startup
- Display machine data
- PLC Program
- Standard interface signals for/from ShopMill
- Signal Description
- Machine Data
- HMI interface DB21
- Overview of the former ShopMill interface
- Signals from ShopMill (output signals)
- Display machine data for ShopMill
- Description of display machine data
- Tool Management
- Startup sequence
- Startup in NCK
- Description of NCK machine data
- Creating and loading the configuration file
- Startup in the PLC
- Example for FC 100 and FB 110
- Tool change cycle
- Manual tools
- Activating the spindle, coolant, and tool–specific functions
- Modifying texts for tool–specific functions
- PCU 50.3
- Configuring the operator interface
- Configuring lists
- Creating the configuration file
- Adapting individual parameters
- Defining texts for the magazine locations on the intermediate buffer
- Designating a load magazine in the tool list sorted according to magazines
- Define texts
- Importing tool data
- Additional Functions
- Display machine data measuring cycles
- Network link
- Miscellaneous
- Example of how to set an axis configuration
- Swivel heads and tables
- Multiple clamping
- Measuring cycle support in the G code editor
- Customer–Specific Operator Interface
- Configuring the custom screen
- Transferring cycles to the machining plan
- Linking cycles into the machining plan
- Integrating measuring cycles
- ShopMill Open (PCU 50.3)
- User status display
- Configuring the user status display
- OP hotkeys, PLC keys
- Password
- Keyswitch settings
- Machine data for protection levels
- Operator interface for ShopMill on the NCU (HMI Embedded)
- ISO dialects
- Spindle control
- Analog spindles
- Automatically generated programs
- Version display
- Action log
- Mold making
- Data storage, data transfer
- A Abbreviations
- B References
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- ShopTurn
- Work sequence
- Workstation
- Coordinate system
- Operator panels
- Operator panel keys
- Machine control panels
- Operator interface
- Operating via softkeys and keys
- Program views
- Parameter: Entering
- CNC-ISO operator interface
- ShopTurn Open (PCU 50.3)
- Setting Up the Machine
- Switching on and off
- User agreement for Safety Integrated
- Modes
- Settings for the machine
- Switching the coordinate system (MKS/WKS)
- Spindles
- Tools
- Setting-up a new tool
- Tool list
- Manually measuring the tool
- Measuring the tool with calipers
- Balancing the caliper
- Measuring the tool with a magnifying glass
- Measuring the workpiece zero-point
- Zero-point offsets
- Setting the zero-point offset
- Defining the zero-point offset
- Zero-point offset list
- Manual mode
- Traversing the axes
- Positioning the axes
- Simple workpiece stock removal
- Settings for manual mode
- Run times
- Machining the Workpiece
- Starting/stopping machining
- Running-in a program
- Displaying the current program block
- Repositioning the axes
- Starting the machining at a specific point in the program
- Controlling the program
- Overstoring
- Testing a program
- Correcting the program
- Displaying G and auxiliary functions
- Simulating machining
- Simulation before the machining of the workpiece
- Parallel drawing before the machining of the workpiece
- Parallel drawing while the workpiece is being machined
- Various views of the workpiece
- Changing the cut-away
- Automatic mode settings
- Parameterizing the workpiece counter
- Creating a ShopTurn Program
- Program structure
- Bases
- Approaching/retracting in the machining cycle
- Absolute and incremental dimensions
- Polar coordinates
- Calculator
- Close-tolerance work
- Sequential control program
- Creating a new program
- Creating program blocks
- Changing program blocks
- Program editor
- Specifying quantity
- ShopTurn Functions
- Straight or circular path movements
- Select tool and machining plane
- Straight
- Circle with known center point
- Circle with known radius
- Straight polar
- Circular polar
- Drilling
- Drill centered
- Thread centered
- Drilling and reaming
- Deep hole drilling
- Tapping
- Thread milling
- Positioning and position patterns
- Freely programmable positions
- Line position pattern
- Matrix position pattern
- Box position pattern
- Full circle position pattern
- Pitch circle position pattern
- Including and skipping positions
- Repeating positions
- Turning
- Recessing cycles
- Undercut form E and F
- Thread undercuts
- Thread cutting
- Thread re-machining
- Parting
- Contour turning
- Representation of the contour
- Creating a new contour
- Creating contour elements
- Changing a contour
- Stock removal
- Removal of residual material
- Grooving
- Grooving residual material
- Plunge-turning
- Plunge-turning residual material
- Milling
- Rectangular pocket
- Circular pocket
- Rectangular spigot
- Circular spigot
- Longitudinal slot
- Circumferential slot
- Positions
- Multiple edge
- Engraving
- Contour milling
- Path milling
- Predrilling a contour pocket
- Milling a contour pocket (roughing)
- Removing residual material from a contour pocket
- Finishing the contour pocket
- Chamfering a contour pocket
- Milling a contour spigot (roughing)
- Removing residual material from a contour spigot
- Finishing the contour spigot
- Chamfering a contour spigot
- Calling a subroutine
- Repeating program blocks
- Machining with the counterspindle
- Changing program settings
- Calling work offsets
- Defining coordinate transformations
- Programming the approach/return cycle
- Inserting G code into the sequential control program
- Teaching
- Teaching a position sample
- Teaching a contour object
- Working with Manual Machine
- Manual machine
- Taper turning
- Straight turning
- More complex machining in manual mode
- Drilling with manual machine
- Milling with manual machine
- G Code Program
- Creating a G-code program
- Tool Management
- Executing a G-code program
- G-code editor
- Calculation parameters
- Tool lists, tool wear lists and the tool magazine
- Importing tools into the tool list
- Creating several cuts per tool
- Creating a sister tool
- Sorting tools
- Loading/unloading a tool into/out of the magazine
- Relocating a tool
- Positioning the magazine
- Activating tool monitoring
- Managing magazine locations
- Program Management
- Managing programs with ShopTurn
- Managing programs with ShopTurn on NCU (HMI Embedded)
- Opening a program
- Executing a program
- Executing a G-code program from the USB-network-drive
- Marking several programs
- Copying/renaming a directory/program
- Deleting a directory/program
- Saving/reading-in tool/zero-point data
- Managing programs with PCU 50.3 (HMI Advanced)
- Loading/unloading a program
- Executing a G-code program from the hard-disk or diskette/USB/network drives
- Creating a new directory/program
- Copying/renaming/moving a directory or program
- Delete directory/program
- Messages, Alarm and User Data
- Messages
- User data
- Version display
- Examples
- Standard machining processes
- Appendix
- A Abbreviations
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- DNC Plant/DNC Cell (FBDN1)
- Introduction
- Product description
- MCIS for machine tools
- DNC NC program management
- Fields of application and system variants
- DNC HMI
- DNC Cell
- DNC IFC SINUMERIK
- DNC IFC Serial
- Plant structure
- Plant topology
- DNC functions on hardware components
- Station PC
- Controller
- Operator interface
- Explorer layout for DNC and DNC Admin
- Table 3-1: DNC and DNC Admin menu
- Fig. 3-2: Toolbar on the user interface
- Fig. 3-4: Quick filter bar on the user interface
- Display formats
- Operation
- View filter
- Creating or changing filters
- Table 3-4: Filter operands
- Saving the filter criteria
- Examples of the view filter
- User-specific tree view
- Print function
- Print preview
- Printing
- Creating a CSV file
- NC data management
- Maintenance functions
- Fig. 4-1: NC data properties / tab: General
- Fig. 4-2: NC data properties / tab: Information
- Fig. 4-3: NC data properties / tab: Attachments
- Fig. 4-4: Machine properties / tab: Configuration
- Importing NC data
- Fig. 4-5: Dialog: Confirm file import
- Table 4-2: Import file with header
- Table 4-3: Structure of the import file for an automatic import
- Editing NC data
- Download/upload functions
- Fig. 4-8: Indication of download/upload functions in DNC
- Downloading NC data
- Downloading NC data to SINUMERIK* with DNC IFC SINUMERIK
- Uploading NC data
- Fig. 4-12: Cancel upload (data reception)
- Uploading NC data from SINUMERIK*
- Version management and release / trial cut identifier
- Fig. 4-14: Delete Version dialog
- Release / trial cut identifier
- DNC Compare
- Table 4-4: Sample file for a comparison result
- Individual NC data comparison
- Print function for the individual NC data comparison
- Fig. 4-17: Example of a printout of all the results of the individual NC data comparison
- Archiving (manual)
- Archive results
- Displaying archive results
- Data organization
- Fig. 4-19: Database structure of the machines, NC and NC type data
- Table 4-6: DNCDATA database table
- Table 4-7: DNCDATATYPE database table
- File system
- Consistency check
- Consistency check when DNC Admin is started
- Consistency Check dialog
- Fig. 4-23: Consistency Check dialog: Missing files
- Fig. 4-24: Consistency Check dialog: Missing database entries for NC data
- Fig. 4-25: Consistency Check dialog: Missing database entries for directories
- Fig. 4-26: Consistency Check dialog: Missing workpieces in the workpiece table of the database
- User administration
- Structure of the user administration
- Creating new users / changing user properties
- Assigning filters for users
- Managing user groups
- Name of the user group
- User rights
- Display group
- Dialog function
- General information about the dialog function
- Dialog program
- Examples
- Dialog program responses
- Configuration parameters
- Code conversion function
- Code conversion
- Code conversion tables
- Table 7-5: Code conversion table: EIA_OUT
- Table 7-7: Code conversion table: ISO_OUT
- System platform
- Hardware
- Requirements for DNC Plant
- Software
- Software structure
- Machine server
- External dialog interpreter
- Configuration
- General
- Differences
- Defining the station name and type
- Machine connections
- Fig. 10-3: DNC Plant: Machine properties transmission mode: Serial without protocol
- Fig. 10-4: DNC Cell: Machine properties transmission mode: SINUMERIK*
- Machine configuration files
- Table 10-2: Controller types for machine configuration file templates
- Fig. 10-5: Template selection for serial transmission without protocol
- Configuration for the serial connection without protocol
- Fig. 10-7: Config dialog / tab: Machine Server
- Fig. 10-8: Config dialog / tab: Code Conversion Server
- Fig. 10-9: Config dialog / tab: Interface
- Table 10-3: Parity of the serial interface
- Table 10-4: Flow control of the serial interface
- Fig. 10-10: Config dialog / tab: Send
- Table 10-6: Comment during transmission
- Table 10-7: End-of-line character conversion during download
- Fig. 10-11: Config dialog / Receive tab page
- Fig. 10-12: Config dialog / Dialog Function tab page
- Fig. 10-13: Config dialog / Data Stream Interpretation tab page
- Table 10-8: Data stream interpretation: Interpretation mode: NCSplit parameter
- Table 10-10: Example: Data stream interpretation
- Table 10-11: Example of a standard machine configuration file for serial connection without protocol
- Configuration dialog for the SINUMERIK* connection type
- Fig. 10-15: Config dialog SINUMERIK* / FTP tab page
- Fig. 10-16: Config dialog SINUMERIK* / Upload Dialog tab page
- Fig. 10-17: Config dialog SINUMERIK* / Comparison Directories tab page
- Fig. 10-18: Config dialog SINUMERIK* / Job Archive Server tab page
- Fig. 10-19: Config dialog SINUMERIK* / Remote Login tab page
- Table 10-12: Example of a standard machine configuration file for the SINUMERIK connection type
- Configuration for the file system connection type
- Table 10-13: Example of a standard machine configuration file for the file system connection type
- Dialog function configuration dialog
- Fig. 10-22: List description for dialog function lists
- Fig. 10-23: Response list for a dialog function request
- Fig. 10-24: Communication error on machine server with the dialog function
- Configuration dialog for the tool setting device
- Editing database tables
- Global settings
- Version strategy for upload
- Storage strategy for editing
- Machine-specific version management
- List editor
- Fig. 10-27: List Editor
- Description of the 1st section of the List Editor
- Description of the 2nd section of the List Editor
- Fig. 10-29: Left-hand section of the List Editor (2nd section)
- Screen editor
- Fig. 10-31: Screen Editor preview
- Description of the 1st section of the Screen Editor
- Description of the 2nd section of the Screen Editor
- Table 10-18: Field types
- Fig. 10-34: Screen Editor – field names
- Fig. 10-35: Screen Editor - coordinates
- Fig. 10-37: Screen Editor - length
- Saving the screen display in the database
- Fig. 10-38: Order number of the fields in the screen output
- Error management
- Displaying the messages
- Filtering log data
- Deleting errors/messages
- Separate execution sequence log
- Auto archiving
- Function of DNC Auto Archive
- Configuring the auto archive function
- Configuration in DNC Admin
- Configuration in the machine configuration file
- Backing up NC active controller data
- Fig. 12-3: Dialog for selecting data areas
- Start parameters for auto archive
- Starting the auto archive function automatically
- Comparison results
- I.1 Keyword index
SINUMERIK 840D sl
Table of contents
- Foreword
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Brief description
- Components of synchronized actions
- Definition of motion-synchronous actions
- Real-time evaluations and calculations
- Special real-time variables for synchronized actions
- Marker/counter variables
- Timers
- Synchronized action parameters
- R parameters
- FIFO variables (circulating memory)
- System variables saved in SRAM (SW 6.3 and later)
- Determining the path tangent in synchronized actions
- Determining the current override
- Capacity evaluation using time requirement for synchronized actions
- List of system variables relevant to synchronized actions
- Actions in synchronized actions
- Output of M, S and H auxiliary functions to the PLC
- Setting (writing) and reading of real-time variables
- Changing of SW cam positions and times (setting data)
- FCTDEF
- Polynomial evaluation SYNFCT
- Overlaid movements $AA_OFF settable (SW 6 and later)
- Online tool offset FTOC
- Online tool length offset $AA_TOFF[Index]
- RDISABLE
- DELDTG
- Disabling a programmed axis motion
- Starting command axes
- Axial feedrate from synchronized actions
- Starting/Stopping axes from synchronized actions
- Axis replacement from synchronized actions
- Spindle motions from synchronized actions
- Setting actual values from synchronized actions
- Activating/deactivating coupled motions and couplings
- Measurements from synchronized actions
- Setting and deleting wait markers for channel synchronization
- Set alarm/error reactions
- Evaluating data for machine maintenance
- Call of Technology Cycles
- Coordination of synchronized actions, technology cycles, part program (and PLC)
- Control and protection of synchronized actions
- Protected synchronized actions
- Control system response for synchronized actions in specific operational states
- NC STOP
- Mode change
- Response of active synchronized actions to end of program and change in operating mode
- Program interruption by ASUB
- Configuration
- Diagnostics (only with HMI Advanced)
- Displaying status of synchronized actions
- Displaying main run variables
- Boundary conditions
- Signal Descriptions
- Examples of conditions in synchronized actions
- Reading and writing of SD/MD from synchronized actions
- Examples of adaptive control
- Clearance control with variable upper limit
- Feedrate control
- Control velocity as a function of normalized path
- Monitoring a safety clearance between two axes
- Store execution times in R parameters
- Axis couplings via synchronized actions
- Non-circular grinding via master value coupling
- On-the-fly parting
- Technology cycles position spindle
- Synchronized actions in the TC/MC area
- Machine data
- Axis-specific machine data
- Signals
- A.1 Publication-specific information
- A.1.2 Overview
- Index
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Technical data
- Handling electrostatic sensitive devices (ESD)
- Installation
- Residual risks of power drive systems
- Application planning
- Operator panel front: OP
- Ambient climatic and mechanical conditions
- Operating conditions
- Cooling
- Standards and approvals
- Recycling and disposal
- Connecting
- Handling membrane connectors
- System boot with system network
- Thin Client Unit (TCU)
- Factory default settings
- Commissioning TCU
- Using additional TCU menus
- How to register a TCU on the system network
- How to calibrate a touch panel
- Connecting-up the SIMATIC Thin Client Touch Panel
- This is how you configure the SIMATIC Thin Client Touch Panel
- Settings in the "config.ini" file
- Settings in the "TCU.ini" file
- Displacement mechanism for TCUs
- Disable switchover between TCU via PLC
- Example: How to select the behavior of the TCUs during boot up
- Network configuration
- Networks without connection to the company network
- Networks with NCU connection to the company network
- Example: Configuring a VNC connection to a PC
- Application example
- Service and diagnostics
- Description
- Operator control and display elements
- Keyboard
- Screen saver
- Touchpad mouse
- Interfaces
- Assembling an OP 012 and a PCU
- Mounting on the mounting wall
- Softkey labeling
- Spare parts
- Replacement
- Index
SINUMERIK 840D sl
Table of contents
- Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Hardware
- Supplementary Conditions
- Reserved Functions
- Commissioning
- Initial start–up
- Installation of ShopTurn on NCU (HMI embedded)
- PLC startup
- NCK startup
- Display machine data
- PLC Program
- Standard interface signals for/from ShopTurn
- Signal Description
- Machine Data
- HMI interface DB21
- Overview of earlier ShopTurn interface
- Signals from ShopTurn (output signals)
- Display machine data for ShopTurn
- Description of display machine data
- Tool Management
- Start–up sequence
- Start–up in NCK
- Description of NCK machine data
- Creating and loading the configuration file
- Start–up in the PLC
- Example for FC 100 and FB 110
- Enable spindle and coolant
- Moving the turret manually
- Configuring the operator interface
- Configuring lists
- Creating the configuration file
- Adapting individual parameters
- Defining texts for the magazine locations on the intermediate buffer
- Designating a load magazine in the tool list sorted according to magazines
- Importing tool data
- Additional Functions
- Display machine data for measuring cycle
- Network link
- Cylinder surface transformation, end face machining
- Example: X axis and Z axis, main spindle and tool spindle
- Example: X axis and Z axis, main spindle and tool spindle, Y axis
- Example: X axis and Z axis, main spindle, tool spindle and counter–spindle
- Example: X axis and Z axis, main spindle, tool spindle and counter–spindle, Y axis
- Inclined Y axis
- Measuring cycle support in the G code editor
- Counter–spindle
- Turning machines with B axis
- Working with two tool carriers
- Customized User Interface
- Configuring the custom screen
- Transferring cycles to the machining plan
- Linking cycles into the machining plan
- Integrating measuring cycles
- ShopTurn Open (PCU 50.3)
- Operator interface for ShopTurn on the NCU (HMI Embedded)
- User status display
- Configuring the user status display
- OP hotkeys, PLC keys
- Miscellaneous
- Machine manufacturer cycle
- Spindle control
- ISO dialects
- Automatically generated programs
- Manual machine
- Action log
- Version display
- A Abbreviations
- B References
- C Index-
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Fundamental safety instructions
- Equipment damage due to electric fields or electrostatic discharge
- Warranty and liability for application examples
- Industrial security
- Residual risks of power drive systems
- Introduction
- Overview of the manuals for SINUMERIK 840D sl and Run MyRobot /Direct Control
- Coordinate systems
- Basic coordinate system
- Flange coordinate system
- Flange coordinate system for single part tools
- Single part tools according to the Robot convention
- Flange coordinate systems for multipart tools
- Multipart tools according to the NC convention
- Multipart tools according to the Robot convention
- Programming
- Axial programming
- Cartesian programming with virtual rotary axis angles
- Orientation programming
- Cartesian PTP travel
- Robot position STAT (status)
- Axis angular position TU (turn)
- Measuring cycles
- Examples
- Program example - measuring cycles
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Brief Description
- Detailed Description
- Ready signals to PLC
- Alarm signals to PLC
- Signals to/from panel front
- Index
- Signals to channel
- Signals from axis/spindle
- Signals to axis/spindle (digital drives)
- Signals from axis/spindle (digital drives)
- Functions
- Settings for involute interpolation
- Activate DEFAULT memory
- Supplementary Conditions
- Access protection via password and keyswitch
- Password
- Keyswitch settings (DB10, DBX56.4 to 7)
- Parameterizable protection levels
- Data Lists
- NC-specific machine data
- Channelspecific machine data
- System variables
- Signals to operator panel front
- Signals from operator panel front
- channel status
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Fundamental safety
- Introduction
- Multitouch operation with
- Setting up the machine
- Working in manual mode
- Machining the workpiece
- Simulating machining
- Creating a G code program
- Creating a ShopTurn program
- Programming technology
- Collision avoidance
- Tool management
- Managing programs
- Alarm, error and system messages
- Working with Manual
- Working with a B axis (only 840D sl)
- Working with two tool carriers
- Teaching in a program
- Ctrl-Energy
- Easy Extend
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Fundamental safety instructions
- Equipment damage due to electric fields or electrostatic discharge
- Industrial security
- Residual risks of power drive systems
- Introduction
- Requirements for the upgrade
- Insert USB flash drive in target device
- Start tool
- Upgrading software with the SINUMERIK software update tool
- Read and accept notes
- Check memory capacity of the USB flash drive
- CF card backup
- Upgrade of the CNC software
- Creation of data backup of the upgraded state
- Complete package processing
- Tips & tricks
SINUMERIK 840D sl
Table of contents
- Preface
- Tools
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- General safety instructions
- Industrial security
- Introduction
- Tool radius compensation
- Tool change and activation of tool offset
- Activation of the tool offset
- Tool offset memory
- Calculating the tool compensation
- Address extension for NC addresses T and M
- Free assignment of D numbers
- Compensation block in case of error during tool change
- Definition of the effect of the tool parameters
- Tool parameters
- Tool parameter 1: Tool type
- Tool parameter 2: Cutting edge position
- Tool parameters 3 ... 5: Geometry - tool lengths
- Tool parameters 12 ... 14: Wear - tool lengths
- Tool parameter 24: Clearance angle
- D tool radius compensation
- Selecting the TRC (G41/G42)
- Approach and retraction behavior (NORM/KONT/KONTC/KONTT)
- Smooth approach and retraction
- Velocities
- System variables
- Examples
- Deselecting the TRC (G40)
- Compensation and inner corners
- Collision monitoring ("bottleneck detection")
- Parameterization
- Supplementary conditions
- Example
- Slot shape recognition (option)
- Blocks with variable compensation value
- Alarm behavior
- Intersection procedure for polynomials
- Tools with a relevant tool point direction
- Keep tool radius compensation constant
- Tool carriers with orientation capability
- Kinematic interaction and machine design
- Tool carrier with kinematic chains
- Machine measuring for tool carrier
- Inclined surface machining with 3 + 2 axes
- Machine with rotary work table
- Procedure when using toolholders with orientation capability
- Programming
- Supplementary conditions and control system response for orientation
- Calculation of compensation values on a location-specific and workpiece-specific basis
- Example: Tool carrier with orientation capability via kinematic chain
- Modification of the offset data for rotatable tools
- Rotating turning tools
- Modifications during the rotation of turning tools
- Rotation of milling and drilling tools
- Modifications during rotation of milling and tapping tools
- Activating the modification of the offset data for rotatable tools (CUTMOD, CUTMODK)
- Incrementally programmed compensation values
- Traversing in the direction of tool orientation (MOVT)
- Assignment of tool length components to geometry axes
- Assignment independent of tool type
- Paraxial tool orientation
- Parameterizable basic tool orientation
- Special handling of tool offsets
- Mirroring tool lengths
- Mirroring wear lengths
- Tool lengths in the WCS, allowing for the orientation
- Tool length offsets in tool direction
- Special characteristics of orientable tool carriers
- Sum and setup offsets
- Description of function
- Activation
- Extensions for tool length determination
- Functionality of the individual wear values
- Working with tool environments
- Save tool environment (TOOLENV)
- Delete tool environment (DELTOOLENV)
- Read T, D and DL number (GETTENV)
- Read information about the saved tool environments ($P_TOOLENVN, ($P_TOOLENV)
- Change tool components (SETTCOR)
- Read the assignment of the tool lengths L1, L2, L3 to the coordinate axes (LENTOAX)
- Boundary conditions
- Data lists
- Axis/spindlespecific machine data
- Setting data
- Function
- Circumferential milling
- Corners in circumferential milling
- Behavior at outer corners
- Behavior at inside corners
- Monitoring of path curvature
- Tool shapes and tool data for face milling
- Face milling with a specified surface normal vector
- Compensation on path
- Corners in face milling
- Selecting 3D tool radius compensation for the 3D face milling (CUT3DF, CUT3DFS CUT3DFF, CUT3DFD)
- D circumferential milling taking into account a limitation surface (CUT3DCC CUT3DCCD)
- Example 2: Orientation change at inside corner during 3D circumferential milling
- Channelspecific machine data
- Grinding-specific tool data
- Cutting edge-specific parameters
- TC_DP1
- Tool-specific parameters
- TC_TPG1
- TC_TPG3, $TC_TPG4
- TC_TPG6 and $TC_TPG7
- TC_TPG9
- Access to tool-specific parameters
- Online tool offset
- Commissioning
- Write online tool offset continuously (PUTFTOCF)
- Write online tool offset, discrete (PUTFTOC)
- Activate/deactivate online tool offset (FTOCON/FTOCOF)
- Online tool radius compensation
- Grinding-specific tool monitoring
- Constant grinding wheel peripheral speed (GWPS)
- A.1 List of abbreviations
- Index
SINUMERIK 840D sl
Table of contents
- Expanding the Operator Interface (BE1)
- HMI Advanced
- Function...........................................................................................................................BE1/2
- Arrays ..............................................................................................................................BE1/3
- Function ...............................................................................................................................BE1/3
- MDA...............................................................................................................................BE1/5
- Program.........................................................................................................................BE1/5
- error messages
SINUMERIK 840D sl
Table of contents
- Preface
- Transformations
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- General safety instructions
- Industrial security
- TRANSMIT face end transformation (option)
- Machining options
- Working area limitations
- Overlaid motions with TRANSMIT
- Monitoring of rotary axis rotations over 360º
- Axis configuration
- Specific settings
- Programming
- Constraints
- Example
- TRACYL cylinder surface transformation (option)
- Parameterization
- Activate cylinder surface transformation (TRACYL): Further information
- Boundary conditions
- Examples
- Machining grooves on a cylinder surface with X-Y-Z-A-C kinematics
- Oblique angle transformation (inclined axis) TRAANG (option)
- Activate oblique angle transformation with fixed angle (TRAANG)
- Oblique plunge-cutting on grinding machines (G5, G7)
- Chained transformations
- System variables
- Determining the axis positions in the transformation chain
- Persistent transformation
- Cartesian PTP travel
- Commissioning
- Displaying STAT and TU
- Activating/deactivating Cartesian PTP travel (PTP, PTPG0, PTPWOC, CP)
- Specify the position of the joints (STAT)
- Specify the sign of the axis angle (TU)
- Example 1: PTP travel of a 6-axis robot with ROBX transformation
- Example 2: PTP travel for generic 5-axis transformation
- Supplementary conditions
- Cartesian manual traversing (option)
- Activating transformation machine data via part program/softkey
- Control response to power ON, mode change, RESET, block search, REPOS
- List of machine data affected
- Data lists
- TRACYL
- TRAANG
- Brief description
- axis and 4-axis transformation
- Orientation transformation with a swiveling linear axis
- Universal milling head
- Orientation axes
- Orientation compression
- Machine types for 5-axis transformation
- Configuration of a machine for 5-axis transformation
- Tool orientation
- Singular positions and handling
- axis and 4-axis transformations
- Transformation with swiveled linear axis
- Cardan milling head
- Traverse of the cardan milling head in JOG mode
- Generic 5-axis transformation and variants
- Description of machine kinematics
- Generic orientation transformation variants
- Parameterization of orientable toolholder data
- Extension of the generic transformation to 6 axes
- Extension of the generic transformation to 7 axes
- Cartesian manual travel with generic transformation
- Restrictions for kinematics and interpolation
- Singularities of orientation
- Orientation
- Orientation movements with axis limits
- Smoothing of the orientation characteristic
- Activating/deactivating the orientation characteristic (ORISON, ORISOF)
- Path-relative orientation (ORIPATH, ORIPATHS, ORIROTC)
- Programming of orientation polynominals
- System variable for tool orientation
- JOG mode
- Programming for orientation transformation
- Programmable offset for orientation axes
- Orientation transformation and orientable tool holders
- Modulo display of orientation axes
- Orientation vectors
- Rotations of orientation vector
- Extended interpolation of orientation axes
- Online tool length offset
- Example of a 3-axis and 4-axis transformation
- Example for orientation axes
- Examples for orientation vectors
- Example of rotations of orientation vector
- Example of a generic 6-axis transformation
- Example of a generic 7-axis transformation
- Example for the modification of rotary axis motion
- Channelspecific machine data
- Setting data
- Function description
- Definition of kinematic transformations
- Dynamic orientation transformation TRAORI_DYN
- Face end transformation TRANSMIT
- Cylinder surface transformation TRACYL
- Oblique angle transformation (inclined axis) TRAANG_K
- Static orientation transformation TRAORI_STAT
- Effective transformations upon reset
- Simulation/simultaneous recording with kinematic chains
- Frames for kinematic transformations
- Tool lengths
- Machine data
- Use of system variables for kinematic transformations
- System variables for general transformation types
- NT_NAME
- NT_TRAFO_INDEX
- NT_TRAFO_TYPE
- NT_T_CHAIN_FIRST_ELEM
- NT_P_CHAIN_FIRST_ELEM
- NT_T_CHAIN_LAST_ELEM
- NT_P_CHAIN_LAST_ELEM
- NT_T_REF_ELEM
- NT_GEO_AX_NAME
- NT_ROT_AX_NAME
- NT_ROT_AX_OFFSET
- NT_CLOSE_CHAIN_P
- NT_CLOSE_CHAIN_T
- NT_ROT_OFFSET_FROM_FRAME
- NT_TRAFO_INCLUDES_TOOL
- NT_AUX_POS
- NT_IDENT
- NT_CNTRL
- NT_ROT_AX_CNT
- NT_BASE_TOOL_COMP
- Additive system variable for orientation transformation
- NT_BASE_ORIENT_NORMAL
- NT_ROT_AX_POS
- NT_POLE_LIMIT
- NT_POLE_TOL
- NT_IGNORE_TOOL_ORIENT
- NT_CORR_ELEM_T
- NT_CORR_ELEM_P
- Additive system variable for face transformation (TRANSMIT)
- NT_POLE_SIDE_FIX
- Additive system variables for transformation chains (TRACON_K)
- Part program for TRAORI_DYN
- Part program for TRANSMIT
- Part program for TRACYL
- Part program for TRAANG
- A.1 List of abbreviations
- Index
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Basics
- General prerequisites
- Behavior on block search, dry run, program testing, simulation
- Reference points on the machine and workpiece
- Definition of the planes, tool types
- Probes that can be used
- Probe, calibration body, calibration tool
- Measuring tools on milling machines, machining centers
- Measuring workpieces at the turning machines
- Measuring tools at lathes
- Measurement principle
- Measuring strategy for measuring workpieces with tool offset
- Parameters for checking the measurement result and offset
- Effect of empirical value, mean value, and tolerance parameters
- Overview of measuring cycle functions for milling technology
- Calibrating workpiece probes
- Measuring the workpiece parallel to the axis
- Measuring a workpiece at an angle
- Measuring a surface at an angle
- Measuring spheres
- Workpiece measurement: Setting-up a corner
- Overview of measuring cycle functions for turning technology
- Measuring workpieces at lathes: 1-point measurement
- Measuring workpieces at lathes: 2-point measurement
- Parameter concept of the measuring cycles
- Parameter overview
- Result parameters
- Description of the most important defining parameters
- Tool number and tool name: _TNUM and _TNAME
- Offset number: _KNUM
- Offset number _KNUM extended for tool offset: up to 9 digits
- Correcting setup and additive offset in workpiece measurement: _DLNUM
- Correcting the tool of a stored tool environment: _TENV
- Variable measuring velocity: _VMS
- Tolerance parameters: _TZL, _TMV, _TUL, _TLL, _TDIF and _TSA
- Measurement path: _FA
- Probe type, probe number: _PRNUM
- Empirical value, mean value: _EVNUM
- Multiple measurement at the same location: _NMSP
- Measuring cycle subroutines
- CYCLE116: Calculation of center point and radius of a circle
- Measuring cycle user programs
- Package structure of the measuring cycles
- Overview
- Workpiece measurement
- Function interface of the measuring point softkeys (P1...P4)", in the PLC
- Measuring in JOG with active TRAORI
- Calibrating the workpiece probe
- Calibrating probe length
- Calibrating probe radius
- Measure edge
- Setting the edge
- Orienting the edge
- Distance 2 edges
- Measuring corner
- Right-angled corner
- Any corner
- Measuring pocket, hole or spigot
- Rectangular pocket or 1 hole or 1 spigot
- holes or 2 circular spigots
- holes or 3 circular spigots
- holes or 4 circular spigots
- Align plane
- Measuring a plane that is oblique in space
- Rejection, repetition, end of measurement
- Cascaded measurement
- Support of set-up in JOG - after measurement
- Example 1
- Example 2
- Measuring the tool
- Measuring milling or drilling tools
- Overview of the auxiliary programs required
- CYCLE971 tool: Measuring milling tools, drills
- Measurement and correction strategy
- Compensation strategy
- Compensation with correction table when measuring with rotating spindle
- Calibrating tool probes
- Programming example 1
- Programming example 2
- Operational sequence
- Calibrating tool probes automatically
- Programming example
- Measuring tool
- Programming examples 1
- CYCLE976 calibrate workpiece probe
- Calibrating a workpiece probe in a hole of known hole center point
- Calibrating a workpiece probe in a hole of unknown hole center point
- Calibration of a workpiece probe on a surface
- CYCLE977 workpiece: Measure hole/shaft/groove/web/rectangle parallel to axes
- Measuring contour elements
- Measuring and tool offset
- Measurement and ZO determination
- CYCLE978 workpiece: Measuring a surface parallel to the axis
- Measuring the surface
- CYCLE979 workpiece: Measure hole/shaft/groove/rib at an angle
- Measure shaft, groove, web
- CYCLE998 workpiece: Angle measurement and ZO determination
- angle measurement
- CYCLE961 workpiece: Setup inside and outside corner
- Setting up a corner with definition of distances and angles
- Setting up a corner with 4 points
- CYCLE997 workpiece: Measuring a sphere and ZO determination
- Programming example CYCLE997
- CYCLE119: Arithmetic cycle for determining position in space
- Call and return conditions
- CYCLE982, CYCLE972 Tool: Measure turning tools
- Calibrate tool probe (machine-related)
- Determining dimensions of calibration
- Measure turning tool (machine-related)
- CYCLE982 tool: Measure turning and milling tools
- Special aspects with milling tools
- Measuring variants
- Automatic tool measurement
- Incremental calibration
- Incremental measurement
- Milling tool: Suppression of start angle positioning _STA1
- Measuring drills – special applications (from measuring cycles SW 6.3)
- CYCLE973 Calibrating workpiece probes
- Calibrating in the reference groove
- CYCLE974 workpiece: 1-point measurement
- point measurement and ZO determination
- CYCLE994 workpiece: 2-point measurement
- Complex example for tool measurement
- Log measurement results
- Handling the log cycles
- CYCLE105(PAR1) Creating log content
- Programming example for formatting a single number
- Variables when logging
- Selection of the log content
- Log format
- Log header
- Example: Creating a measurement result log
- Measuring cycle support in the program editor (up to measuring cycles SW 5.4)
- Load the measuring cycle support
- Description of the parameterizing cycles
- Calibrate tool probe - CYCLE_CAL_TOOLSETTER
- Calibration in groove - CYCLE_973
- Measuring milling tools - CYCLE_971
- Hole, measure shaft – CYCLE_977_979A
- Measure rectangle - CYCLE_977_979C
- Single-point measurement - CYCLE_978
- Corner measurement with specification of points - CYCLE_961_P
- Single-point measurement - CYCLE_974
- Two-point measurement - CYCLE_994
- Measuring cycle support in the program editor (from measuring cycles SW 6.2)
- Softkey bars for turning
- Softkey bars for milling
- Pre-setting of the measuring cycle support
- Measuring result screens
- Hardware/software
- SINUMERIK 840D sl (solution line) probe connection to X122, NCU 7x0
- Measuring in JOG
- Function test
- Data description
- Memory configuring machine data, SRAM
- Memory configuring machine data, DRAM
- Other machine data
- Cycle data
- Data adjustment to a specific machine
- Central values
- Central bits
- Detailed description
- Central strings
- Channel-oriented values
- Channel-oriented bits
- Data for measuring in JOG
- Modifying the GUD7 data block
- Settings in data block GUD6
- Loading files for measuring in JOG
- Commissioning measuring cycles for the first time
- Steps for commissioning measuring cycles for the first time
- Step 0.3 - set up machine data for measuring in JOG
- and/or SW 06.04.08
- Step 2 – load cycle programs
- Step 3 – load measuring cycle text files
- Step 6 – activate measuring cycle support, configure
- Step 8 – set measuring cycle data
- Step 4 – menu tree for extending measuring cycles
- Step 5 – configure measuring cycle support
- Step 7 – incorporate files for measurement result display
- Step 9 – incorporate displays for measuring cycle support
- Commissioning measuring cycles, HMI-Embedded TCU solution line SW 1.x
- Step 2 – activate definition files
- Upgrading measuring cycles
- of SW 06.04.10 and HMI-Advanced PCU50 solution line
- Step 1 – load definition files
- Step 3 – update Bitmaps
- Sequence for probe installation
- Example of calculating the repeat accuracy
- Alarm, error, and system messages
- Adaptation of the Measuring Cycles to Previous Software Versions
- A.1 Overview of measuring cycle parameters
- Glossary
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Safety Information
- ESD notices
- System overview
- System configuration
- Variants
- Ordering data
- Description
- Illustration
- Type plate
- Operating and display elements
- LED displays
- RESET button
- Start-up and mode selector switch
- Application Planning
- RI suppression measures
- Climatic and mechanical environmental conditions
- Operating conditions
- Dimension drawings
- Mounting
- Installation types
- mounting instructions
- Mounting the control unit on the rear wall of the control cabinet
- Mounting the Control Unit for segregated heat removal
- Lateral mounting of Control Unit on the SINAMICS drive line-up
- Overview
- Safety information for wiring
- Opening the front cover
- Power supply
- Requirements for the power supply
- Connecting the power supply
- DRIVE CLiQ components
- Connectable DRIVE-CLiQ components
- Use of Ethernet interfaces
- PROFINET
- PROFINET cables
- Preparing the twisted pair cables
- Example PROFINET CBA configuration
- PROFIBUS / MPI
- PROFIBUS cables and connectors
- Connection components in PROFIBUS
- Connecting PROFIBUS DP
- Disconnecting stations from the PROFIBUS
- Digital inputs/outputs
- Connecting digital inputs/outputs
- Technical data
- Measuring sockets
- NX10/15
- Dimension drawing
- Connection
- Installation/Mounting
- TM15 Terminal Module
- DME20 DRIVE-CLiQ Hub Module
- Spare Parts/Accessories
- CompactFlash Card
- Inserting the CompactFlash card
- A.1 Abbreviations
- A.2 Overview
- Index
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Technical data
- Equipment damage due to electric fields or electrostatic discharge
- Industrial security
- Residual risks of power drive systems
- Description
- Operator controls and displays
- Operation
- Keyboard
- Screen saver
- Interfaces
- Mounting
- Connecting
- Handling membrane connectors
- Networking
- Settings for SINUMERIK solution line
- System boot with system network
- Factory default settings
- Commissioning TCU
- Settings in the "TCU.ini" file
- Displacement mechanism for TCUs
- Disable switchover between TCU via PLC
- Example: How to select the behavior of the TCUs during boot up
- Network configuration
- Networks without connection to the company network
- Networks with NCU connection to the company network
- Configuration 3: PCU/IPC with TCU on NCU
- Connecting the programming device (PG) to the NCU
- Service and diagnostics
- Operating the TCU menu "Service sessions
- Operating the TCU menu "Service menu
- Operating the TCU menu "Modify settings
- Operating the menu for a new TCU or spare part TCU
- How to register a TCU on the system network
- This is how you register a spare part TCU
- Booting of the TCU
- Diagnostics options during booting
- Service and maintenance
- Secondary electrical conditions
- Grounding concept
- EMC compatibility
- EMC limit values in South Korea
- Operating conditions
- Cooling
- Standards and approvals
- Recycling and disposal
- Spare parts/accessories
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Fundamental safety instructions
- Equipment damage due to electric fields or electrostatic discharge
- Warranty and liability for application examples
- Industrial security
- Residual risks of power drive systems
- Table Of Contents
- System overview
- Data backup
- system requirements
- Principles of start-up
- General settings
- Licensing
- Creating drive connections
- Channel menu
- Machine and setting data
- Simulation and simultaneous
- Spindle functions
- Drive system
- Tool management
- Configuring alarms
- Collision avoidance
- Easy XML
- scope of functions
- SINUMERIK Integrate Access MyMachine / OPC UA
- system setup
- technical data
- trouble shooting
- SINUMERIK Integrate Run MyScreens (BE2)
- getting started
- NCU operating system
- PCU base software (IM8)
- PCU base software (IM10)
- general information
- A Appendix
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- System overview
- System requirements
- Principles of start-up
- Editing files
- Editing a file externally
- Licensing
- Determining the license requirement
- Exporting the license requirement
- Reading in the license key
- Creating drive connections
- general information
- error messages
- File "logdrive.ini
- Channel menu
- Constraints
- Defining channel groups in the "netnames.ini" file
- Configuring operating stations in the "config.ini" file
- Example: Settings for 1:N
- Distribution via job lists in the case of 1:N
- General settings
- Set date/time
- Configuring Caps Lock
- Darken screen
- Switching EXTCALL off
- Modifying the access levels password
- Access levels for programs
- Access rights for files
- This is how you define new access levels for softkeys
- HMI monitor
- Program selection
- Machine and setting data
- Displaying/editing display machine data
- Displaying/editing setting data
- Displaying/editing drive parameters
- Machine data display filter
- Editing machine data and drive parameters
- Editing BICO values
- Searching for data
- Managing data
- User views
- Creating a user view
- Editing the user view
- Deleting a user view
- Plain texts for machine and setting data
- Setting the font size of the actual value display
- Inserting a user-specific logo
- Configuring the channel operational message
- Deactivating program test
- Block search
- Multi-channel support
- Manual machine
- User status display (OEM)
- Simulation and simultaneous recording
- Configuring the simulation
- Reset NCK data for the simulation
- Clamping a blank
- Spindle functions
- Analog spindle
- Drive system
- Tool management
- Configuring the access levels of the tool management
- Additional settings
- Configuring the user interface
- Configure the tool lists
- Tool parameter identifiers
- Cutting parameter identifiers
- Monitoring parameter identifiers
- Magazine location parameter identifiers
- Magazine location adapter parameter identifiers
- Multitool location parameter identifiers
- Configure the list parameters
- List of tool types
- Configure tool types
- Configuring the "More data" window
- Configure the "New tool - favorites" window
- Configuring the "New Tool" window
- Configuring default values for new tools
- Configuring the "Details" window
- Assigning a name for magazine location types
- Assignment of magazines to channels
- Coolant and tool-specific functions
- Reason for the tool change when reactivating
- Configure the code carrier connection
- Creating OEM texts
- Identifiers of the standard texts
- Examples of OEM texts
- Examples
- Adaptation of the customer text file
- Example: Configuring magazine location types with names
- Configuring alarms
- Configuring alarm and message texts via alarm text files
- Creating in-house alarm texts
- Creating texts for indexed alarm parameters
- Creating part program message texts
- Changing alarm attributes
- Replacing standard alarm texts
- Range of alarms
- Parameter specifications in alarm texts
- Opening error file
- Configuring an alarm log
- Setting alarm logs from the user interface
- Loading alarm log via configuration file
- PLC alarms with parameters
- Definition of a parameter of the octet string data type
- Definition of the language-dependent formatting
- Deactivating a warning
- Collision avoidance
- General sequence
- Graphic machine model editor
- Editing the machine model
- Changing and adapting the machine model view
- Changing the section of the machine graphic
- Various machine model views
- Displaying protection area elements for collision avoidance
- Creating a kinematic structure
- Kinematic rotation and parallel kinematic rotation
- Linear axis and parallel linear axis
- Offset and parallel offset
- Protection areas
- Tool protection area
- Machine protection area
- Protection area elements
- Frame and parallel frame protection area element
- Box and parallel box protection area elements
- Sphere and parallel sphere protection area elements
- Cylinder and parallel cylinder protection area element
- File and parallel 3D file protection area element
- Collision pair
- Collision avoidance example
- Create machine model example
- Creating machine protection areas
- Creating a tool protection area
- Creating collision pairs
- Data backup
- Creating a start-up archive
- Reading-in a start-up archive
- Backing up the hardware configuration
- Reading in an archive with original data
- Serial interface (V24 / RS232)
- Setting interface parameters
- Backing up setup data
- Network settings
- Configuring the network
- Settings of the system network
- Settings of the factory network
- Saving network settings
- Configuring operator panels
- Configuring VNC connections
- T:M:N configuration
- Service and diagnostics
- Saving and loading screen forms
- Selecting axes
- Service axis
- Service axis: Parameters
- Service drive
- System utilization
- Displaying the time required for synchronized actions
- Machine identity
- Entering machine-specific information
- Creating a selection file
- Reading in a selection file
- Save information
- Adding hardware components
- Configuration data
- Documenting startup
- Making a logbook entry
- Action log
- Displaying the log file
- Searching in the log files
- Storing a log
- Structure of a log file
- Advanced settings
- HMI trace
- PROFIBUS diagnosis
- Displaying details for DP slaves
- Station-related network diagnostics
- Error analysis
- HMI on the PCU cannot establish a network connection to the NC
- TCU cannot establish a network connection to the HMI
- The TCU cannot establish a network connection to the assigned PCU
- Configuring TCP/IP diagnostics
- Ethernet network diagnostics
- Accessible nodes
- Displaying details of the drive objects
- Remote diagnostics
- SINUMERIK Operate on
- PLC control for remote access
- General procedure
- Trace session
- Saving the trace file
- Load trace session file
- Variable for Trace
- Selecting attributes of a variable
- Displaying details of a variable
- Trace settings
- Setting-up a trace
- Starting the trace
- Evaluate a trace
- Selecting a variable
- Scaling the display
- Zooming the display
- Position the cursor
- Acquiring measured values
- PROFIBUS/PROFINET and AS-i bus diagnostics
- Displaying PROFIBUS/PROFINET diagnostics
- Configuring the AS-i bus
- Displaying AS-i bus diagnostics
- Spindle diagnostics
- Fetch temperatures
- Fetch speed, torque and power
- Fetching the logistics data
- OEM-specific online help
- Generating HTML files
- Generating the help book
- Integrating the online help in SINUMERIK Operate
- Saving help files
- Example: This is how you create an online help for NC/PLC variables
- Example: This is how you create a programming online help
- SINUMERIK Integrate - AMB, AMC, AMM
- Displaying machine data and parameters
- General machine data for Safety Integrated
- Axis-specific machine data in Safety Integrated
- Drive machine data in Safety Integrated
- Copying and confirming Safety Integrated data
- Activating/deactivating start-up mode
- Displaying the Safety-Integrated settings
- Safety Integrated diagnostics
- Display SGE/SGA signals
- Display SPL signals
- Displaying Safety Integrated checksums
- Safety Integrated Basic Functions (Drive)
- Safety Integrated fail-safe I/O
- Displaying cam signals
- Displaying SI communication data
- SI communication send connections
- SI communication receive connections
- Activating turning/milling/drilling technologies
- Technology cycles for drilling
- Manufacturer cycles
- Extending the PROG_EVENT standard cycle
- Manufacturer cycle for tool change CUST_T and CUST_M6
- CUST_TECHCYC.SPF manufacturer cycle
- CUST_MULTICHAN user cycle
- Cylinder surface transformation (TRACYL)
- Turning
- Setting up a counterspindle
- Technology cycles for turning
- Axis configuration of a lathe
- End face machining (TRANSMIT)
- Inclined Y axis (TRAANG)
- Swiveling
- CYCLE800 checklist for the identification of the machine kinematics
- Commissioning of the kinematic chain (swivel data record)
- Examples of machine kinematics for the commissioning of the Swivel function
- Manufacturer cycle CUST_800.SPF
- CYCLE996 measure workpiece kinematics
- High-speed machining
- Manufacturer cycle CUST_832.SPF
- Measuring cycles and functions
- Manufacturer and user cycle CUST_MEACYC.SPF
- Measuring in JOG mode
- Measuring workpieces in milling
- Measuring tools in milling
- Measuring tools for turning
- Measuring behind the turning center
- Measuring without electronic probe in JOG
- Measuring in AUTOMATIC mode
- Workpiece measurement, general
- Workpiece measurement in milling
- Tool measurement in milling
- Measuring workpieces in turning
- Milling with ShopMill
- Cylinder surface transformation in ShopMill
- ShopMill cycles for multiple clamping
- Turning with ShopTurn
- Setting up the counterspindle under ShopTurn
- Drilling centered under ShopTurn
- Cylinder surface transformation (TRACYL) under ShopTurn
- Face end machining (TRANSMIT) under ShopTurn
- Inclined Y axis (TRAANG) under ShopTurn
- Compare cycles version
- Specify cycles version
- Additional language
- Supported languages
- SINUMERIK Operate on PC/PCU
- Using interactive or silent installation versions
- Setting the IP address of the NCU
- SINUMERIK Operate exiting
- Configuring the traversing keys
- Configuring user-specific key labeling
- Configuring the function display at user-specific keys (U keys)
- Index
- getting started
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Preface
- Commissioning
- Functions
- Application examples
- Industrial security
- Residual risks of power drive systems
- Introduction
- Requirements relating to commissioning
- CC_ROCO configuration file
- Extended diagnostics
- Overview
- Adapting the machine model
- Parameterization of the tool properties
- Parameter assignment of the additional mass at the robot
- Function CC_ROCOREREAD
- Function CC_ROCOSETAL
- Compensation of the force due to weight
- Compensation of an external force
- Torque precontrol
- Machine data
- Axial machine data
- Alarms
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Description of workpiece points
- Definition of workpiece positions
- Polar coordinates
- Incremental dimension
- Plane designations
- Position of zero points
- Position of coordinate systems
- Machine coordinate system
- Basic coordinate system
- Workpiece coordinate system
- Frame system
- Assignment of workpiece coordinate system to machine axes
- Current workpiece coordinate system
- Main axes/Geometry axes
- Special axes
- Channel axes
- Synchronized axes
- Command axes
- Lead link axes
- Coordinate systems and workpiece machining
- Structure and contents of an NC program
- Language elements of the programming language
- Programming a sample workpiece
- First programming example for milling application
- Second programming example for milling application
- Programming example for turning application
- General notes
- Absolute/relative dimensions
- Incremental dimensions (G91, X=IC)
- Absolute dimension for rotary axes (DC, ACP, ACN)
- Dimensions inch/metric, (G70/G700, G71/G710)
- Special turning functions
- Position of workpiece
- Zero offset frame, (G54 to G57, G505 to G599, G53, G500/SUPA
- Selection of working plane (G17 to G19)
- Working area limitation in BCS (G25/G26, WALIMON, WALIMOF)
- Working area limitation in WCS/SZS (WALCS0 ... WALCS10)
- Reference point approach (G74)
- Travel commands with polar coordinates, polar angle, polar radius
- Traversing commands with polar coordinates, (G0, G1, G2, G3 AP=..., RP=...)
- Rapid traverse movement (G0, RTLION, RTLIOF)
- Linear interpolation (G1)
- Circular interpolation types, (G2/G3, CIP, CT)
- Circular interpolation with center point and end point (G2/G3, I=, J=, K=AC...)
- Circular interpolation with radius and end point (G2/G3, CR)
- Circular interpolation with arc angle and center point (G2/G3, AR=)
- Circular interpolation with polar coordinates (G2/G3, AP=, RP=)
- Circular interpolation with intermediate and end points (CIP)
- Circular interpolation with tangential transition (CT)
- Helical interpolation (G2/G3, TURN=)
- Involute interpolation (INVCW, INVCCW)
- Contour definitions
- Two straight lines (ANG1, X3... Z3... ANG2)
- Three straight lines (ANG1, X3... Z3... ANG2, X4... Z4...)
- End point programming with angle
- Thread cutting with constant lead (G33)
- Programmable run-in and run-out paths (DITS, DITE)
- Linear progressive/degressive thread pitch change (G34, G35)
- Tapping without compensating chuck (G331, G332)
- Tapping with compensating chuck (G63)
- Stop with thread cutting (LFOF, LFON, LFTXT, LFWP, LFPOS)
- Lifting on retraction (LFTXT, LFWP, LFPOS, POLF, POLFMASK; POLFMLIN)
- Approaching a fixed point (G75)
- Travel to fixed stop (FXS, FXST, FXSW)
- Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM)
- Exact stop (G60, G9, G601, G602, G603)
- Continuous-path mode (G64, G641, G642, G643, G644)
- Acceleration behavior
- Influence of acceleration on following axes (VELOLIMA, ACCLIMA, JERKLIMA)
- Technology G group (DYNNORM, DYNPOS, DYNROUGH, DYNSEMIFIN, DYNFINISH)
- Smoothing the path velocity
- Traversing with feedforward control, FFWON, FFWOF
- Contour accuracy, CPRECON, CPRECOF
- Dwell time, delay (G4, WRTPR)
- Internal preprocessing stop
- General
- Frame instructions
- Programmable zero offset
- Axial zero offset (G58, G59)
- Programmable rotation (ROT, AROT, RPL)
- Programmable frame rotations with solid angles (ROTS, AROTS, CROTS)
- Programmable scale factor (SCALE, ASCALE)
- Programmable mirroring (MIRROR, AMIRROR)
- Frame generation according to tool orientation (TOFRAME, TOROT, PAROT)
- Deselect frame (G53, G153, SUPA, G500)
- Deselect DRF (handwheel) offsets, overlaid motions (DRFOF, CORROF)
- Feedrate (G93, G94, G95 or F..., FGROUP, FGREF)
- Traversing positioning axes (POS, POSA, POSP, FA, WAITP, WAITMC)
- Position-controlled spindle operation (SPCON, SPCOF)
- Positioning spindles (SPOS, M19 and SPOSA, WAITS)
- Feedrate for positioning axes/spindles (FA, FPR, FPRAON, FPRAOF)
- Percentage feedrate override (OVR, OVRA)
- Feedrate with handwheel override (FD, FDA)
- Percentage acceleration override (ACC option)
- Feedrate optimization for curved path sections (CFTCP, CFC, CFIN)
- Spindle speed (S), direction of spindle rotation (M3, M4, M5)
- Constant cutting rate (G96/G961/G962, G97/G971/G972, G973, LIMS, SCC[AX])
- Constant grinding wheel peripheral speed (GWPSON, GWPSOF)
- Programmable spindle speed limitation (G25, G26)
- Multiple feedrate values in one block (F.., ST=.., SR=.., FMA.., STA
- Blockwise feed (FB...)
- Tool offsets in the control's offset memory
- List of tool types
- Tool selection/tool call T
- Tool change with M06 (mill)
- Tool offset D
- Tool selection T with tool management
- Turning machine with circular magazine (T selection)
- Milling machine with chain magazine (T selection)
- Tool offset call D with tool management
- Milling machine with chain magazine (D call)
- Activating the active tool offset immediately
- Contour approach and retraction (NORM, KONT, KONTC, KONTT)
- Compensation at the outside corners (G450, G451)
- Smooth approach and retraction
- Approach and retraction with enhanced retraction strategies (G460, G461, G462)
- Collision monitoring (CDON, CDOF, CDOF2)
- D tool compensation (CUT2D, CUT2DF)
- Tool length compensation for orientable toolholders (TCARR, TCOABS, TCOFR)
- Grinding-specific tool monitoring in parts programs (TMON, TMOF)
- Additive offsets
- Select offsets (via DL numbers)
- Specify wear and setup values ($TC_SCPxy[t,d], $TC_ECPxy[t,d])
- Delete additive offsets (DELDL)
- Special handling of tool offsets
- Mirroring of tool lengths
- Wear sign evaluation
- Tool length and plane change
- Tools with a relevant cutting edge length
- Special functions
- M functions
- H functions
- Arithmetic Parameters and Program Jumps
- Unconditional program jumps
- Conditional program jumps (IF, GOTOB, GOTOF, GOTO, GOTOC)
- Program section repetition
- Tables
- List of addresses
- List of G functions/preparatory functions
- List of predefined subprograms
- Predefined subroutine calls in motion-synchronous actions
- Predefined functions
- Data types
- A Appendix
- A.1 List of abbreviations
- A.2 List of abbreviations
- A.2.2 Overview
- Glossary
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Safety notes
- ESD notices
- System overview
- System configuration
- Variants
- Ordering data
- Description
- Illustration
- Type plates
- Operator control and display elements
- LED displays
- segment display
- RESET button
- Application planning
- RI suppression measures
- Climatic and mechanical environmental conditions
- Operating conditions
- Dimension drawings
- Assembling
- Designs
- Mounting the Control Unit without spacers
- Mounting the Control Unit for segregated heat removal
- Overview
- Safety information for wiring
- Opening the front cover
- Power supply
- Requirements for the power supply
- Connecting the power supply
- DRIVE-CLiQ components
- Connectable DRIVE-CLiQ components
- Use of Ethernet interfaces
- PROFINET
- PROFINET cables
- Preparing the twisted pair cables
- Example PROFINET CBA configuration
- PROFIBUS DP
- PROFIBUS cables and connectors
- Connection components in PROFIBUS
- Rules for the laying of PROFIBUS cables
- Connecting PROFIBUS DP
- Disconnecting stations from the PROFIBUS
- Digital inputs/outputs
- Block diagram
- Connecting digital inputs/outputs
- Technical data
- Measuring sockets
- NX10.3 / NX15.3
- Dimension drawing
- Mounting
- Connection
- Connecting
- X1 power supply
- X2 PROFINET
- X111, X222 and X333 digital inputs/outputs
- Parameter assignment
- Diagnostics via input image
- PP 72/48D 2/2A PN
- Analog X3 inputs/outputs
- Assigning parameters to the analog inputs / outputs
- Analog value representation
- Examples
- Installation/Mounting
- CBE30-2
- TM15 Terminal Module
- DRIVE-CLiQ Hub Module DMC20
- Dual fan/battery module
- Replacing the dual fan/ battery module
- CompactFlash Card
- Inserting the CompactFlash card
- A.1 Abbreviations
- A.2 Documentation overview
- Index
SINUMERIK 840D sl
Table of contents
- System overview
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Prerequisites
- Principles of start-up
- Protection levels
- Editing a file externally
- Licensing
- Creating templates
- Setting protection level via password
- Setting protection level via machine data display
- Machine and setting data
- Displaying/editing machine data
- Displaying/editing setting data
- Machine data display filter
- Drive parameters
- Editing machine data and drive parameters
- Editing BICO values
- Editing enum values
- Searching for machine and setting data
- Customizing the "Machine" operating area
- Status display
- Inserting a user-specific logo
- Changing the interface
- Setting the time and date
- Creating drive connections
- File "logdrive.ini
- Configuring tool management
- Modifying the user interface of the tool management
- Configure the tool lists
- Tool parameter identifiers
- Cutting parameter identifiers
- Monitoring parameter identifiers
- Magazine location parameter identifiers
- Configure the list parameters
- List of tool types
- Configuring the "More data" window
- Configure the "New tool - favorites" window
- Creating In-House Texts
- General settings
- Configuring alarms
- Range of alarms
- Parameter specifications in alarm texts
- Creating in-house text library
- Supported languages
- Adapting the alarm log
- Create configuration file
- Changing alarm colors
- Create alarm attribute file
- Convert configuration file
- Series machine startup
- Creating a series machine startup file
- Importing a series machine startup file
- Data backup
- Import archive
- Service and diagnostics
- Displaying the service overview
- Selecting axes
- Axis diagnosis
- System utilization
- Creating screenshots
- A.1 Feedback on the documentation
- Index
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Hardware / software requirements
- Software
- Documentation
- Protection levels
- Editing the password of the protection levels
- Licensing
- Setting-up network connections
- Setting up the drive connection from the HMI user interface
- Configuring the network
- Examples: Network configuration
- Setting up the drive connection via MD
- Setting up the drive connection via "logdrive.ini
- Open file "logdrive.ini
- Configuring a channel
- Inserting foreign-language texts
- Setting the time and date
- Installing/selecting language
- Defining the standard directory
- Configuring Caps Lock
- Switching the calculator help on/off
- Outputting the acknowledgement icon for PLC alarm
- Inch/metric switchover
- Tool fine offset
- Analog spindles
- Zero point shift
- Preset actual value memory, preset, scratching
- Hiding machine axes
- Displaying geometry axes
- Program simulation
- Measuring cycle support in the G code editor
- Expanding user displays from the operator interface
- Coordinate systems
- Position of coordinate system
- Available display machine data
- Alarm, user, message text files
- Storing the text files
- Number ranges of alarms and messages
- Syntax of the text file
- Supported languages
- Configuring the user status display
- Editing user-specific text files
- Plaintext for PLC machine data
- Introduction
- Structure of the commissioning file
- Example of a commissioning file
- Loading and activating commissioning file
- Selecting tool management
- Series start-up
- Importing data
- Data Backup
- Data backup via user interface
- Data backup using machine data
- Diagnostics/Service
- Displaying and Editing System Resources
- Dynamic user memory (DRAM)
- Action log
- Structure of the log file
- Saving and outputting the log file
- Blue screen" error status screen
- Remote diagnosis "RCS Host Embedded / RCS Viewer Embedded
- Configuring "RCS Host Embedded
- Configuring "RCS Viewer Embedded
- Starting remote diagnostics
- Index
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- General safety instructions
- Warranty and liability for application examples
- Industrial security
- Fundamental Geometrical Principles
- Polar coordinates
- Absolute dimensions
- Incremental dimension
- Working planes
- Zero points and reference points
- Coordinate systems
- Basic coordinate system (BCS)
- Basic zero system (BZS)
- Settable zero system (SZS)
- Workpiece coordinate system (WCS)
- Fundamental Principles of NC Programming
- Structure and contents of an NC program
- Block rules
- Value assignments
- Skipping blocks
- Creating an NC program
- Available characters
- Program header
- Program examples
- Example 2: NC program for turning
- Example 3: NC program for milling
- Tool change
- Tool change with active tool management
- Tool change with active tool management with M6
- Tool change with deactivated tool management
- Behavior with faulty T programming
- Tool offsets
- Tool radius compensation
- Tool compensation memory
- Tool types
- Milling tools
- Drills
- Grinding tools
- Turning tools
- Special tools
- Activating / deactivating tool offsets (D, D0)
- Suppressing tool offsets (SUPD)
- Programmable tool offset (TOFFL, TOFF, TOFFR, TOFFLR)
- Spindle motion
- Tool cutting speed (SVC)
- Constant cutting rate (G96/G961/G962, G97/G971/G972, G973, LIMS, SCC)
- Switching constant grinding wheel peripheral speed (GWPSON, GWPSOF) on/off
- Programmable spindle speed limitation (G25, G26)
- Feed control
- Traverse positioning axes (POS, POSA, POSP, FA, WAITP, WAITMC)
- Position-controlled spindle mode (SPCON, SPCOF)
- Positioning spindles (SPOS, SPOSA, M19, M70, WAITS)
- Feedrate for positioning axes / spindles (FA, FPR, FPRAON, FPRAOF)
- Programmable feedrate override (OVR, OVRRAP, OVRA)
- Feedrate with handwheel override (FD, FDA)
- Feedrate optimization for curved path sections (CFTCP, CFC, CFIN)
- Several feedrate values in one block (F, ST, SR, FMA, STA, SRA)
- Non-modal feedrate (FB)
- Tooth feedrate (G95 FZ)
- Geometry settings
- Settable work offset (G54 to G57, G505 to G599, G53, G500, SUPA, G153): Further information
- Selection of the working plane (G17/G18/G19)
- Dimensions
- Absolute dimensions (G90, AC)
- Incremental dimensions (G91, IC)
- Absolute and incremental dimensions for turning and milling (G90/G91)
- Absolute dimensions for rotary axes (DC, ACP, ACN)
- Metric/inch dimension system (G70/G71, G700/G710)
- Axis-specific diameter/radius programming (DIAMONA, DIAM90A, DIAMOFA DIACYCOFA, DIAMCHANA, DIAMCHAN, DAC, DIC, RAC, RIC)
- Position of workpiece for turning
- Motion commands
- Travel commands with Cartesian coordinates (G0, G1, G2, G3, X..., Y
- Travel commands with polar coordinates
- Travel commands with polar coordinates (G0, G1, G2, G3, AP, RP)
- Rapid traverse movements
- Switch on/off linear interpolation for rapid traverse movements (RTLION, RTLIOF)
- Adapt tolerances for rapid traverse motion (STOLF, CTOLG0, OTOLG0)
- Linear interpolation (G1)
- Circular interpolation
- Circular interpolation with center point and end point (G2/G3, X... Y... Z..., I... J... K...)
- Circular interpolation with radius and end point (G2/G3, X... Y... Z..., CR)
- Circular interpolation with opening angle and end point / center point (G2/G3, X... Y Z... / I... J... K
- Circular interpolation with polar coordinates (G2/G3, AP, RP)
- Circular interpolation with tangential transition (CT, X... Y... Z...)
- Helical interpolation (G2/G3, TURN)
- Involute interpolation (INVCW, INVCCW)
- Contour definitions
- Contour definitions: One straight line
- Contour definitions: Two straight lines
- Contour definitions: Three straight lines
- Contour definitions: End point programming with angle
- Thread cutting
- Thread cutting with increasing or decreasing lead (G34, G35)
- Programmed run-in and run-out path for G33, G34 and G35 (DITS, DITE)
- Fast retraction during thread cutting (LFON, LFOF, DILF, ALF, LFTXT, LFWP, LFPOS POLF, POLFMASK, POLFMLIN)
- Convex thread (G335, G336)
- Tapping without compensating chuck
- Example: Tapping with G331 / G332
- Example: Application of the second gear-stage data block
- Example: Gearbox stage cannot be changed, gearbox stage monitoring
- Tapping with compensating chuck
- Chamfer, rounding (CHF, CHR, RND, RNDM, FRC, FRCM)
- Approaching and leaving contour (NORM, KONT, KONTC, KONTT)
- Compensation at the outside corners (G450, G451, DISC)
- Smooth approach and retraction
- Approach and retraction with extended retraction strategies (G460, G461, G462)
- Activation/deactivation of collision detection ("bottleneck detection") (CDON, CDOF CDOF2)
- D tool offset (CUT2D, CUT2DD, CUT2DF, CUT2DFD)
- Keep tool radius compensation constant (CUTCONON, CUTCONOF)
- Tools with a relevant cutting edge position
- Path action
- Continuous-path mode (G64, G641, G642, G643, G644, G645, ADIS, ADISPOS)
- Coordinate transformations (frames)
- Frame instructions
- Programmable work offset (TRANS, ATRANS)
- Programmable work offset (G58, G59)
- Programmable rotation (ROT, AROT, RPL)
- Programmable frame rotations with solid angles (ROTS, AROTS, CROTS)
- Programmable scaling factor (SCALE, ASCALE)
- Programmable mirroring (MIRROR, AMIRROR)
- Frame generation according to tool orientation (TOFRAME, TOROT, PAROT)
- Deselect frame (G53, G153, SUPA, G500)
- Programming: Deselecting overlays axis-specifically (CORROF)
- Deselecting additive work offsets (DRFROF)
- Grinding-specific work offsets (GFRAME0, GFRAME1 ... GFRAME100)
- Auxiliary function outputs
- M functions
- Supplementary commands
- Writing string in OPI variable (WRTPR)
- Working area limitation
- Working area limitation in WCS/SZS (WALCS0 ... WALCS10)
- Reference point approach (G74)
- Approaching a fixed point (G75)
- Travel to fixed stop (FXS, FXST, FXSW)
- Dwell time (G4)
- Internal preprocessing stop
- Other information
- Special axes
- Channel axes
- Synchronized axes
- Command axes
- Lead link axes
- From travel command to machine movement
- Addresses
- Names
- Constants
- Operators and arithmetic functions
- Flexible NC programming
- System data
- Predefined user variables: Channel-specific arithmetic parameters (R)
- Predefined user variables: Global arithmetic parameters (RG)
- Predefined user variables: Link variables
- Definition of user variables (DEF)
- Redefinition of system data, user data, and NC commands (REDEF)
- Attribute: Initialization value
- Attribute: Limit values (LLI, ULI)
- Attribute: Physical unit (PHU)
- Attribute: Access rights (APR, APW, APRP, APWP, APRB, APWB)
- Overview of definable and redefinable attributes
- Definition and initialization of array variables (DEF, SET, REP)
- Data types
- Variable minimum, maximum and range (MINVAL, MAXVAL and BOUND)
- Check availability of a variable (ISVAR)
- Reading attribute values / data type (GETVARPHU, GETVARAP, GETVARLIM GETVARDIM, GETVARDFT, GETVARTYP)
- Possible type conversions
- Indirect programming
- Indirectly programming G commands
- Indirectly programming position attributes (GP)
- Indirectly programming part program lines (EXECSTRING)
- Instructions
- Comparison and logic operations
- Priority of the operations
- Roundup (ROUNDUP)
- String operations
- Type conversion to STRING (AXSTRING)
- Concatenation of strings (<<)
- Conversion to lower/upper case letters (TOLOWER, TOUPPER)
- Determine length of string (STRLEN)
- Search for character/string in the string (INDEX, RINDEX, MINDEX, MATCH)
- Selection of a substring (SUBSTR)
- Reading and writing of individual characters
- Formatting a string (SPRINT)
- Program jumps and branches
- Program jumps to jump markers (GOTOB, GOTOF, GOTO, GOTOC)
- Program branch (CASE ... OF ... DEFAULT
- Repeat program section (REPEAT, REPEATB, ENDLABEL, P)
- Check structures
- Conditional statement and branch (IF, ELSE, ENDIF)
- Continuous program loop (LOOP, ENDLOOP)
- Count loop (FOR ... TO
- Program loop with condition at start of loop (WHILE, ENDWHILE)
- Program loop with condition at the end of the loop (REPEAT, UNTIL)
- Program example with nested check structures
- Macro technique (DEFINE ... AS)
- Subprogram technique
- Subprogram names
- Nesting of subprograms
- Search path
- Parameter transfer
- Definition of a subprogram
- Subprogram with call-by-reference parameter transfer (PROC, VAR)
- Save modal G functions (SAVE)
- Suppress single block execution (SBLOF, SBLON)
- Suppress current block display (DISPLOF, DISPLON, ACTBLOCNO)
- Identifying subprograms with preparation (PREPRO)
- Subprogram return M17
- RET subprogram return
- Parameterizable subprogram return jump (RET ...)
- Parameterizable subprogram return jump (RETB
- Subprogram call
- Subprogram call with parameter transfer (EXTERN)
- Number of program repetitions (P)
- Modal subprogram call (MCALL)
- Indirect subprogram call (CALL)
- Indirect subprogram call with specification of the calling program part (CALL BLOCK TO ...)
- Indirect call of a program programmed in ISO language (ISOCALL)
- Call subprogram with path specification and parameters (PCALL)
- Extend search path for subprogram calls (CALLPATH)
- Execute external subroutine (EXTCALL)
- Interrupt routine (ASUB)
- Creating an interrupt routine
- Deactivating/reactivating the assignment of an interrupt routine (DISABLE, ENABLE)
- Fast retraction from the contour (SETINT LIFTFAST, ALF)
- Traversing direction for fast retraction from the contour
- Motion sequence for interrupt routines
- File and Program Management
- External program memory
- Addressing program memory files
- Search path for subprogram call
- Interrogating the path and file name
- Working memory (CHANDATA, COMPLETE, INITIAL)
- File handling
- Delete file (DELETE)
- Read lines in the file (READ)
- Check for presence of file (ISFILE)
- Read out file information (FILEDATE, FILETIME, FILESIZE, FILESTAT, FILEINFO)
- Protection zones
- Activating/deactivating protection zones (CPROT, NPROT)
- Checking for protection zone violation, working area limitation and software limit switches (CALCPOSI)
- Special motion commands
- Spline group (SPLINEPATH)
- Activating/deactivating NC block compression (COMPON, COMPCURV, COMPCAD COMPSURF, COMPOF)
- Polynomial interpolation (POLY, POLYPATH, PO, PL)
- Settable path reference (SPATH, UPATH)
- Channel-specific measuring (MEAS, MEAW)
- Axis-specific measurement (MEASA, MEAWA, MEAC) (option)
- Special functions for OEM users (OMA1 ... OMA5, OEMIPO1, OEMIPO2, G810 ... G829)
- Feedrate reduction with corner deceleration (FENDNORM, G62, G621)
- Programmable end of motion criteria (FINEA, COARSEA, IPOENDA, IPOBRKA ADISPOSA)
- Predefined frame variable ($P_CHBFRAME, $P_IFRAME, $P_PFRAME P_ACTFRAME)
- Value assignments to frames
- Reading and changing frame components (TR, FI, RT, SC, MI)
- Calculating with frames
- Definition of frame variables (DEF FRAME)
- Coarse and fine offsets (CTRANS, CFINE)
- External zero offset ($AA_ETRANS)
- Set actual value with loss of the referencing status (PRESETON)
- Set actual value without loss of the referencing status (PRESETONS)
- Frame calculation from three measuring points in space (MEAFRAME)
- Global frames
- Channel-specific frames ($P_CHBFR, $P_UBFR)
- Frames active in the channel
- Transformations
- Orientation movements for transformations
- Overview of orientation transformation TRAORI
- Three, four and five axis transformation (TRAORI)
- Variants of orientation programming and initial setting (ORIRESET)
- Programming the tool orientation (A..., B..., C..., LEAD, TILT)
- Face milling (A4, B4, C4, A5, B5, C5)
- Reference of the orientation axes (ORIWKS, ORIMKS)
- Programming orientation axes (ORIAXES, ORIVECT, ORIEULER, ORIRPY, ORIRPY2 ORIVIRT1, ORIVIRT2)
- Orientation programming along the peripheral surface of a taper (ORIPLANE ORICONCW, ORICONCCW, ORICONTO, ORICONIO)
- Specification of orientation for two contact points (ORICURVE, PO[XH]=, PO[YH PO[ZH]=)
- Orientation polynomials (PO[angle], PO[coordinate])
- Rotations of the tool orientation (ORIROTA, ORIROTR, ORIROTT, ORIROTC, THETA)
- Orientations relative to the path
- Rotation of the tool orientation relative to the path (ORIPATH, ORIPATHS, angle of rotation)
- Interpolation of the tool rotation relative to the path (ORIROTC, THETA)
- Smoothing of orientation characteristic (ORIPATHS A8=, B8=, C8=)
- Compression of the orientation (COMPON, COMPCURV, COMPCAD, COMPSURF)
- Compression of the orientation (COMPCAD, COMPSURF)
- Activating/deactivating the orientation characteristic (ORISON, ORISOF)
- Kinematic transformation
- Activate cylinder surface transformation (TRACYL)
- Activating an oblique angle transformation with programmable angle (TRAANG)
- Oblique plunge-cutting on grinding machines (G5, G7)
- Activate concatenated transformation (TRACON)
- Cartesian PTP travel
- Specify the position of the joints (STAT)
- Specify the sign of the axis angle (TU)
- Example 1: PTP travel of a 6-axis robot with ROBX transformation
- Example 2: PTP travel for generic 5-axis transformation
- Example 3: PTPG0 and TRANSMIT
- Constraints when selecting a transformation
- Deselecting a transformation (TRAFOOF)
- Kinematic chains
- Index determination by means of names (NAMETOINT)
- Collision avoidance with kinematic chains
- Request recalculation of the machine model of the collision avoidance (PROTA)
- Setting the protection zone status (PROTS)
- Transformation with kinematic chains
- Additive offsets
- Specify wear and setup values ($TC_SCPxy[t,d], $TC_ECPxy[t,d])
- Special handling of tool offsets
- Mirroring of tool lengths
- Coordinate system of the active machining operation (TOWSTD, TOWMCS, TOWWCS TOWBCS, TOWTCS, TOWKCS)
- Tool length and plane change
- Online tool offset
- Write online tool offset continuously (PUTFTOCF)
- Write online tool offset, discrete (PUTFTOC)
- Activate/deactivate online tool offset (FTOCON/FTOCOF)
- Selecting 3D tool radius compensation for the 3D face milling (CUT3DF, CUT3DFS CUT3DFF, CUT3DFD)
- D circumferential milling taking into account a limitation surface (CUT3DCC CUT3DCCD)
- Tool orientation (ORIC, ORID, OSOF, OSC, OSS, OSSE, ORIS, OSD, OST)
- Free assignment of D numbers, cutting edge numbers
- Free assignment of D numbers: Invalidate D numbers (DZERO)
- Tool length compensation for orientable toolholders (TCARR, TCOABS, TCOFR TCOFRX, TCOFRY, TCOFRZ)
- Modifying the orientable tool carrier according to the machine measurement (CORRTC)
- Online tool length compensation (TOFFON, TOFFOF)
- Modification of the offset data for rotatable tools
- Activating the modification of the offset data for rotatable tools (CUTMOD, CUTMODK)
- Working with tool environments
- Delete tool environment (DELTOOLENV)
- Read T, D and DL number (GETTENV)
- Read information about the saved tool environments ($P_TOOLENVN, ($P_TOOLENV)
- Change tool components (SETTCOR)
- Read the assignment of the tool lengths L1, L2, L3 to the coordinate axes (LENTOAX)
- Path traversing behavior
- Acceleration behavior
- Influence of acceleration on following axes (VELOLIMA, ACCLIMA, JERKLIMA)
- Activation of technology-specific dynamic values (DYNNORM, DYNPOS, DYNROUGH DYNSEMIFIN, DYNFINISH, DYNPREC)
- Traversing with feedforward control (FFWON, FFWOF)
- Program sequence with preprocessing memory (STOPFIFO, STARTFIFO, FIFOCTRL STOPRE)
- Defining a stop delay range (DELAYFSTON, DELAYFSTOF)
- Prevent program position for SERUPRO (IPTRLOCK, IPTRUNLOCK)
- Repositioning to the contour (REPOSA, REPOSL, REPOSQ, REPOSQA, REPOSH REPOSHA, DISR, DISPR, RMIBL, RMBBL, RMEBL, RMNBL)
- Influencing the motion control
- Adapting the maximum axis velocity or spindle speed (VELOLIM)
- Programming contour/orientation tolerance (CTOL, OTOL, ATOL)
- Block change behavior with active coupling (CPBC)
- Axis functions
- Transfer axis to another channel (AXTOCHAN)
- Axis functions (AXNAME, AX, SPI, AXTOSPI, ISAXIS, AXSTRING, MODAXVAL)
- Replaceable geometry axes (GEOAX)
- Axis container (AXCTSWE, AXCTSWED, AXCTSWEC)
- Wait for valid axis position (WAITENC)
- Programmable parameter set changeover (SCPARA)
- Activate/deactivate adaptation (CADAPTON, CADAPTOF)
- Adapting the FIR jerk filter to the dynamic mode (CALCFIR)
- Axis couplings
- Curve tables (CTAB)
- Check for presence of curve table (CTABEXISTS)
- Delete curve tables (CTABDEL)
- Locking curve tables to prevent deletion and overwriting (CTABLOCK, CTABUNLOCK)
- Curve tables: Determine table properties (CTABID, CTABISLOCK, CTABMEMTYP CTABPERIOD)
- Axial master value coupling (LEADON, LEADOF)
- Electronic gear (EG)
- Switch-in the electronic gearbox (EGON, EGONSYN, EGONSYNE)
- Switching-in the electronic gearbox (EGOFS, EGOFC)
- Deleting the definition of an electronic gear (EGDEL)
- Synchronous spindle
- Generic coupling (CP...)
- Tangential control
- Activating intermediate block generation (TLIFT)
- Activating the coupling (TANGON)
- Deactivating the coupling (TANGOF)
- Master/slave coupling (MASLDEF, MASLDEL, MASLON, MASLOF, MASLOFS)
- Synchronized actions
- Oscillation
- Oscillation controlled by synchronized actions (OSCILL)
- Punching and nibbling
- Automatic path segmentation
- Path segmentation for path axes
- Path segmentation for single axes
- Grinding
- Extended stop and retract (ESR)
- NC-controlled ESR
- NC-controlled stopping
- Drive-integrated ESR
- Configuring drive-integrated retraction (ESRS)
- Program runtime/part counter
- Workpiece counter
- Additional functions
- Check scope of NC language present (STRINGIS)
- Interactively call the window from the part program (MMC)
- Process DataShare - Output to an external device/file (EXTOPEN, WRITE EXTCLOSE)
- Alarms (SETAL)
- Define blank (WORKPIECE)
- Switch language mode (G290, G291)
- User stock removal programs
- Generate coded contour table (CONTDCON)
- Determine point of intersection between two contour elements (INTERSEC)
- Execute the contour elements of a table block-by-block (EXECTAB)
- Calculate circle data (CALCDAT)
- Deactivate contour preparation (EXECUTE)
- Programming cycles externally
- Technology-specific overview
- HOLES1 – row position pattern
- POCKET3 – rectangular pocket
- POCKET4 – circular pocket
- SLOT1 - longitudinal slot
- SLOT2 - circumferential slot
- LONGHOLE - elongated hole
- CYCLE60 – engraving
- CYCLE61 - Face milling
- CYCLE62 - contour call
- CYCLE64 - Predrilling contour pocket
- CYCLE70 - thread milling
- CYCLE72 - Path milling
- CYCLE76 – rectangular spigot
- CYCLE77 – circular spigot
- CYCLE78 - Drill thread milling
- CYCLE79 - multi-edge
- CYCLE81 - drilling, centering
- CYCLE82 - drilling, counterboring
- CYCLE83 – deep-hole drilling 1
- CYCLE84 - tapping without compensating chuck
- CYCLE85 - reaming
- CYCLE86 - boring
- CYCLE92 - cut-off
- CYCLE95 - contour cutting
- CYCLE98 - thread chain
- CYCLE99 - thread turning
- CYCLE435 - Set dresser coordinate system
- CYCLE782 - adjust to load
- CYCLE800 – swivel plane / swivel tool / align tool
- CYCLE801 – grid or frame position pattern
- CYCLE802 - arbitrary positions
- CYCLE830 - deep-hole drilling 2
- CYCLE832 - High-Speed Settings
- CYCLE840 - tapping with compensating chuck
- CYCLE899 – open slot
- CYCLE930 - groove
- CYCLE940 – undercut form E and F / undercut thread
- CYCLE951 - stock removal
- CYCLE952 – stock removal / residual stock removal / plunge cutting / residual plunge cutting / plunge turning / residual plunge turning
- CYCLE4071 - longitudinal grinding with infeed at the reversal point
- CYCLE4072 - longitudinal grinding with infeed at the reversal point and cancel signal
- CYCLE4073 - longitudinal grinding with continuous infeed
- CYCLE4074 - longitudinal grinding with continuous infeed and cancel signal
- CYCLE4075 - surface grinding with infeed at the reversal point
- CYCLE4077 - surface grinding with infeed at the reversal point and cancel signal
- CYCLE4078 - surface grinding with continuous infeed
- CYCLE4079 - surface grinding with intermittent infeed
- GROUP_BEGIN - beginning of program block
- GROUP_ADDEND - End of trial cut addition
- Measuring cycles
- Overview of measuring cycle parameters
- CYCLE974 measuring cycle parameters
- CYCLE994 measuring cycle parameters
- CYCLE976 measuring cycle parameters
- CYCLE978 measuring cycle parameters
- CYCLE998 measuring cycle parameters
- CYCLE977 measuring cycle parameters
- CYCLE961 measuring cycle parameters
- CYCLE979 measuring cycle parameters
- CYCLE997 measuring cycle parameters
- CYCLE995 measuring cycle parameters
- CYCLE996 measuring cycle parameters
- CYCLE9960 measuring cycle parameters
- CYCLE982 measuring cycle parameters
- CYCLE971 measuring cycle parameters
- CYCLE150 measuring cycle parameters
- Operations
- Fixed addresses
- Settable addresses
- G commands
- G group 2: Non-modally valid motion, dwell time
- G group 4: FIFO
- G group 8: Settable work offset
- G group 11: Exact stop, non-modal
- G group 14: Workpiece measuring absolute/incremental
- G group 16: Feedrate override at inside and outside curvature
- G group 20: Curve transition at end of spline
- G group 23: Collision monitoring at inside contours
- G group 27: Tool offset for change in orientation at outside corners
- G group 31: OEM G commands
- G group 33: Settable fine tool offset
- G group 37: Feedrate profile
- G group 42: Tool carrier
- G group 46: Plane selection for fast retraction
- G group 50: Orientation programming
- G group 52: Frame rotation in relation to workpiece
- G group 55: Rapid traverse with/without linear interpolation
- G group 60: Working area limitation
- G group 64: Grinding frames
- Predefined procedures
- Predefined procedures in synchronized actions
- Predefined functions
- Currently set language in the HMI
- A.1 List of abbreviations
- A.2 Documentation overview
- Index
SINUMERIK 840D sl
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Flexible NC programming
- Variable definition (DEF user-defined variables LUD, GUD, PUD)
- Array definitions (DEF, SET, REP)
- Indirect programming
- Tables
- Run string as parts program line (EXECSTRING)
- Assignments
- Arithmetic operations/functions
- Comparison and logical operations
- Precision correction on comparison errors (TRUNC)
- Priority of the operations
- Possible type conversions
- String operations
- Type conversion to STRING
- Type conversion of STRING
- Conversion to lower/upper case
- Look for character/string in the string
- Selection of a substring
- Selection of a single character
- CASE statement
- Control structures
- Program coordination
- Interrupt routine (SETINT, DISABLE, ENABLE, CLRINT)
- Axis replacement, spindle replacement (RELEASE, GET, GETD)
- Transfer axis to another channel (AXTOCHAN)
- NEWCONF: Setting machine data effective
- WRITE: Write file
- DELETE: Delete file
- READ: Read lines in the file
- ISFILE: File present in the NCK user memory
- FILEDATE/TIME/SIZE/STAT/INFO: File information
- CHECKSUM: Form the checksum over an array
- ROUNDUP: Round up
- Subroutines, Macros
- Subroutines with SAVE mechanism
- Subroutines with parameter transfer (PROC, VAR)
- Call subroutines (L or EXTERN)
- Parameterized subroutine return (RET)
- Subroutine with program repetition (P)
- Modal subroutine (MCALL)
- Indirect subroutine call (CALL)
- Repeating program sections with indirect programming (CALL)
- Indirect call of a program programmed in ISO language (ISOCALL)
- Calling subroutine with path specification and parameters (PCALL)
- Search path adaptation of the subroutines prepared during startup
- Execute external subroutine (EXTCALL)
- Subroutine call with M, T and D functions
- Suppress individual block (SBLOF, SBLON)
- Suppress current block display (DISPLOF)
- Cycles: Setting parameters for user cycles
- Macro technique (DEFINE...AS)
- File and Program Management
- Working memory
- Defining user data
- Protection levels for user data, MD, SD and NC commands
- Automatic activation of GUDs and MACs
- Change the protection data for the machine and setting data (REDEF MD, SD)
- Protection levels for NC commands (REDEF)
- REDEF Changing the attributes of the NC language elements
- SEFORM structuring statement in the Step editor
- Protection zones
- Activating, deactivating protection zones (CPROT, NPROT)
- Checking for protection zone violation, working area limitation and software limits
- Special Motion Commands
- Spline interpolation (ASPLINE, BSPLINE, CSPLINE, BAUTO, BNAT, BTAN)
- Spline grouping (SPLINEPATH)
- Compressor (COMPOF/ON, COMPCURV, COMPCAD)
- Polynomial interpolation (POLY, POLYPATH)
- Settable path reference (SPATH, UPATH)
- Measurements with touch trigger probe (MEAS, MEAW)
- Extended measuring function (MEASA, MEAWA, MEAC) (option)
- Special functions for OEM users (OEMIPO1, OEMIPO2, G810 to G829)
- Programmable servo parameter set (SCPARA)
- Coordinate transformation via frame variables
- Predefined frame variable ($P_BFRAME, $P_IFRAME, $P_PFRAME, $P_ACTFRAME)
- Frame variables / assigning values to frames
- Reading and changing frame components (TR, FI, RT, SC, MI)
- Linking complete frames
- Defining new frames (DEF FRAME)
- Coarse and fine offsets (CFINE; CTRANS)
- DRF offset
- External zero offset
- Preset offset (PRESETON)
- Deactivating frames (DRFOF, G53, G153, and SUPA)
- Frame calculation from three measuring points in space (MEAFRAME)
- NCU global frames
- Channel-specific frames ($P_CHBFR, $P_UBFR)
- Frames active in the channel
- General programming of transformation types
- Orientation movements for transformations
- Overview of orientation transformation TRAORI
- Three, four and five axis transformation (TRAORI)
- Variants of orientation programming and initial setting (OTIRESET)
- Programming of the tool orientation (A..., B..., C..., LEAD, TILT)
- Face milling (3D-milling A4, B4, C4, A5, B5, C5)
- Orientation axis reference (ORIWKS, ORIMKS)
- Programming the orientation axes (ORIAXES, ORIVECT, ORIEULER, ORIRPY)
- Orientation programming along the peripheral surface of a taper (ORIPLANE, ORICONxx)
- Orientation polynomials (PO[angle], PO[coordinate])
- Rotations of the tool orientation (ORIROTA, ORIROTR/TT, ORIROTC, THETA)
- Orientations relative to the path
- Interpolation of the tool rotation relative to the path (ORIROTC, THETA)
- Smoothing of orientation characteristic (ORIPATHS A8=, B8=, C8=)
- Compression of the orientation COMPON (A..., B..., C..., THETA)
- Online tool length compensation (TOFFON, TOFFOF)
- Kinematic transformation
- Cylinder surface transformation (TRACYL)
- Inclined axis (TRAANG)
- Inclined axis programming (G05, G07)
- Cartesian PTP travel
- PTP for TRANSMIT
- Constraints when selecting a transformation
- Deselect transformation (TRAFOOF)
- Chained transformations (TRACON, TRAFOOF)
- Replaceable geometry axes (GEOAX)
- Offset memory
- Language commands for tool management
- Online tool compensation (PUTFTOCF, PUTFTOC, FTOCON, FTOCOF)
- Keep tool radius compensation constant (CUTCONON)
- Activate 3D tool offsets (CUT3DC..., CUT3DF...)
- D tool radius compensation: peripheral milling, face milling
- Tool types/tool change with changed dimensions (G40, G41, G42)
- Compensation on the path, path curvature, and insertion depth ISD and tool status (CUT3DC)
- Inside corners/outside corners and intersection procedure (G450/G451)
- D circumferential milling with limitation surfaces general use
- Consideration of a limitation surface (CUT3DCC, CUT3DCCD)
- Tool orientation (ORIC, ORID, OSOF, OSC, OSS, OSSE, OSD, OST)
- Free assignment of D numbers, cutting edge numbers
- Checking D numbers (CHKDNO)
- Renaming D numbers (GETDNO, SETDNO)
- Deriving the T number from the specified D number (GETACTTD)
- Tool holder kinematics
- Tangential control (TANG, TANGON, TANGOF, TANGDEL)
- Coupled motion (TRAILON, TRAILOF)
- Curve tables (CTAB)
- Principal functions curve tables (CTABDEF, CTABEND, CTABDEL)
- Curve table forms (CTABDEL, CTABNOMEM, CTABFNO, CTABID, CTABLOCK CTABUNLOCK)
- Behavior at the edges of curve tables (CTABTSV, CTABTSP, CTABMIN, CTABMAX)
- Axial leading value coupling (LEADON, LEADOF)
- Feedrate response (FNORM, FLIN, FCUB, FPO)
- Program run with preprocessing memory (STARTFIFO, STOPFIFO, STOPRE)
- Conditionally interruptible program sections (DELAYFSTON, DELAYFSTOF)
- Preventing program position for SERUPRO (IPTRLOCK, IPTRUNLOCK)
- Repositioning at contour (REPOSA/L, REPOSQ/H, RMI, RMN, RMB, RME)
- Motion synchronous actions
- Programming and command elements
- Validity range: Identification number ID
- Cyclic checking of the condition
- Actions
- Operators for conditions and actions
- Main run variables for synchronized actions
- Implicit type conversion
- GUD variables for synchronous actions
- Default axis identifier (NO_AXIS)
- Synchronized action marker $AC_MARKER[n]
- Synchronized action parameters $AC_PARAM[n]
- Read and write NC machine and NC setting data
- Timer-Variable $AC_Timer[n]
- FIFO variable $AC_FIFO1[n] ... $AC_FIFO10[n]
- Information about the block types in the interpolator
- Actions in synchronized actions
- Output of auxiliary functions
- Cancel preprocessing stop (STOPREOF)
- Delete distance-to-go (DELDTG)
- Polynomial definition (FCTDEF)
- Synchronized function (SYNFCT)
- Clearance control with limited compensation $AA_OFF_MODE
- Online tool offset (FTOC)
- Online tool length offset ($AA_TOFF[tool direction])
- Positioning movements
- Position axis (POS)
- Position in specified reference range (POSRANGE)
- Start/stop axis (MOV)
- Axis replacement (RELEASE, GET)
- Axial feed (FA)
- Axis coordination
- Set actual values (PRESETON)
- Spindle motions
- Leading value coupling (LEADON, LEADOF)
- Measuring (MEAWA, MEAC)
- Initialization of array variables with SET, REP
- Set/delete wait markers with SETM, CLEARM
- Travel to fixed stop (FXS and FOCON/FOCOF)
- Determining the path tangent in synchronized actions
- Determining the current override
- Time use evaluation of synchronized actions
- Technology cycles
- Context variable ($P_TECCYCLE)
- Call by value parameters
- Control processing of technology cycles (ICYCOF, ICYCON)
- Cascading technology cycles
- IF check structures
- Lock, unlock, reset (LOCK, UNLOCK, RESET)
- Delete synchronized action (CANCEL)
- Restrictions
- Oscillation
- Control oscillation via synchronized actions
- Punching and nibbling
- Automatic path segmentation
- Path segmentation for path axes
- Path segmentation for single axes
- Additional functions
- Check scope of NC language present (STRINGIS)
- ISVAR ( ) function call and read machine array index
- Learn compensation characteristics (QECLRNON, QECLRNOF)
- Synchronous spindle
- Electronic gear (EG)
- Activate electronic gear (EGON)
- Deactivate electronic gear (EGOFS)
- Revolutional feedrate (G95)/electronic gear (FPR)
- Extended stop and retract
- Drive-independent responses to ESR
- NC-controlled reactions to retraction
- NC-controlled reactions to stoppage
- Drive-independent stopping
- Drive-independent retraction
- Link communication
- Access to a global NCU memory area
- Axis container (AXCTWE, AXCTWED)
- Program runtime/Workpiece counter
- Workpiece counter
- Interactive window call from parts program, command:
- Influencing the motion control
- Percentage velocity correction (VELOLIM)
- Master/slave grouping (MASLDEF, MASLDEL, MASLOF, MASLOF, MASLOFS)
- User stock removal programs
- Contour preparation (CONTPRON)
- Contour decoding (CONTDCON)
- Intersection of two contour elements (INTERSEC)
- Traversing a contour element from the table (EXECTAB)
- Calculate circle data (CALCDAT)
- List of statements
- Glossary
SINUMERIK 840D sl
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Equipment damage due to electric fields or electrostatic discharge
- Warranty and liability for application examples
- Industrial security
- Residual risks of power drive systems
- Introduction
- Industry Online Support
- SINUMERIK 840D sl configuration
- Procedure for the initial commissioning
- Procedure when tuning axes and drives
- Requirements for commissioning
- Software and hardware preconditions
- Position of the interfaces
- Power-On and boot-up
- A general reset is separately performed for the NC and PLC
- Boot completed
- Access levels
- Licensing
- Web License Manager
- License database
- How to perform the assignment
- Important licensing terms
- PLC commissioning
- Creating a SIMATIC S7 project (PROFIBUS)
- Inserting SINUMERIK NCU to the HW Config
- Configuring interfaces
- Augmenting the machine control panel and handwheel in the HW configuration
- Modifying PROFIBUS machine control panel in OB100
- Configuring the Web server
- Inserting an NX to the hardware configuration
- End the hardware configuration and load it to the PLC
- Extending the SIMATIC S7 project (PROFINET)
- Sample configuration
- Commissioning the PLC
- Configuring PROFIsafe
- Complete the PLC project
- Creating a PLC program
- Preconditions for creating the PLC program
- Modifying machine control panel in OB100
- Download the project to the PLC
- Loading PLC symbols to the controller
- First commissioning of the PLC completed
- Configuring a network (NetPro) for PG/PC
- Configuration of the PG/PC interface
- Assigning interfaces
- Loading the HW config to NCU
- Configuration examples
- Example: Parallel connection with TM120
- Terminal assignment
- X132 terminal assignment
- X142 terminal assignment
- Support for the terminal assignment
- BICO interconnections
- Guided commissioning of SINAMICS drives
- Device configuration of the drive system
- Configuring the infeed
- Configuration of two infeeds connected in parallel
- Configuring drive components
- Commissioning catalog motors with encoder using SMC
- Commissioning a third-party motor with encoder via SMC
- First commissioning of SINAMICS drive ended
- Manual commissioning of SINAMICS drives
- Activate the factory settings
- Firmware update of the drive components
- Automatic device configuration
- Commissioning using a drive wizard
- Configuring data sets
- Adding a data set
- Remove data set
- Modify data set
- Diagnostics → Trace
- Example: Trace session with servo variables
- Example: Zooming in/zooming out
- Example: Changing the scale
- Example: Positioning the cursor
- Example: Trace session with drive variables
- Key combinations to use the trace
- Diagnostics → drive system
- Modular machine
- Example: Topology display (graphic)
- Modify configuration
- Check topology
- Changing topology
- Activating or deactivating a drive object
- Deleting a drive object
- Delete the component
- Adding components
- Replacing a SINAMICS S120 component
- Example: Subsequently installing a component
- Tips for commissioning the SINAMICS drives
- Check the line data of the infeed
- Mains and DC link identification of the infeed module
- Rules for wiring the DRIVE-CLiQ interface
- Drive-object assignment for PROFIBUS connection
- Adjusting speed and brake behavior
- Overview of NC and drive communication
- Configuring the communication to the drive
- Configuring the I/O address and telegram
- Process data transfer between the NC and drive
- Drives: Assign axis
- Configuring machine axes
- Axis names
- Drive assignment
- Machine and setting data
- Procedure when commissioning the NC
- Memory configuration
- Friction compensation with adaptive characteristics
- Axis selection and status display
- Friction compensation - automatic tuning
- Friction compensation - manual tuning
- Data list
- Friction compensation with torque injection pulse
- Nodding compensation
- Nodding compensation - overview
- Determining compliance from the best milling path
- Nodding compensation - manually enter
- Determining compliance using a probe
- Example: Traveling column machine
- Adaptations
- Intelligent dynamic response adjustment – function
- Commissioning the function
- Example: Enter an adaptation for acceleration
- Jerk filter
- Entering new jerk filter
- Diagnosis → System utilization
- Configuration via PROFIBUS
- Example: Configuration of the drive components
- Commissioning PLC drives
- Checking the communication to the drive
- Safety functions for PLC drives
- Example: Embedding in safe programmable logic (SPL)
- Tuning procedure
- Function overview for the tuning
- Automatic servo tuning
- Selecting the tuning strategy
- Example: This is how you tune the X axis
- Example: This is how you tune the Y axis
- Example: This is how you start to tune the path interpolation
- Example for experts: Axis tuning
- Spindle optimization (automatic)
- Measuring functions (manual tuning)
- Measurement of current control loop
- Speed control loop measurement
- Example: Setting the filter for the following error (speed control loop)
- Examples for the measuring methods (position control loop)
- Function generator
- Example, function generator: Speed setpoint after the filter
- Define filter
- Circularity test
- Circularity test: Performing the measurement
- Circularity test: Examples
- Circularity test: Saving data
- Decision-making support for APC and APC ECO
- Saving data
- Backup of PLC data
- Creating a commissioning archive
- Managing data
- How to transfer data within the controller
- How to compare data
- Example: Importing/exporting SINAMICS lists
- With the help of an NCU service system
- Automatic installation of the CNC software using USB-FlashDrive
- Installation of the CNC software using USB-FlashDrive
- Installation of the CNC software using WinSCP on PC/PG
- Installation of the CNC software using VNC Viewer on PC/PG
- Upgrading
- Backup/Restore
- Automatic upgrade of the CNC software using USB-FlashDrive
- Upgrading the CNC software using USB-FlashDrive
- Upgrading the CNC software using WinSCP on PC/PG
- Upgrading the CNC software using VNC Viewer on PC/PG
- With the help of the "Create MyConfig" software
- Upgrade with Create MyConfig
- A.1 Abbreviations
- A.2 Information about third-party software used
- Index
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