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M2004 first page preview

M2004

Brand: ABB | Category: Industrial Equipment
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Description
  4. Principle layout
  5. Terms and concepts
  6. Safety instructions
  7. Unpacking and handling safety
  8. Commissioning safety
  9. Technical specifications and requirements
  10. Dimensions
  11. Width and height measurements
  12. Technical requirements for the robot
  13. Variants and options
  14. Zone division
  15. Ordering list
  16. Unpacking and handling
  17. Mechanical installation
  18. Maintenance intervals
  19. Maintenance instructions
M2004 first page preview

M2004

Brand: ABB | Category: Robotics
M2004 first page preview

M2004

Brand: ABB | Category: Robotics
M2004 first page preview

M2004

Brand: ABB | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Overview
  4. Product documentation, M2000/M2000A
  5. Product documentation, M2004
  6. How to read the product manual
  7. Safety
  8. General safety information
  9. General information
  10. Limitation of Liability
  11. Related information
  12. Safety risks
  13. Safety risks related to gripper
  14. Safety risks related to tools/workpieces
  15. Safety risks related to pneumatic/hydraulic systems
  16. Safety risks during operational disturbances
  17. Safety risks during installation and service
  18. Risks associated with live electric parts
  19. Safety actions
  20. Fire extinguishing
  21. Emergency release of the robot's arm
  22. Brake testing
  23. Risk of disabling function "Reduced speed 250 mm/s
  24. Safe use of the Teach Pendant Unit
  25. Work inside the manipulator's working range
  26. Safety related instructions
  27. DANGER - Moving manipulators are potentially lethal
  28. WARNING - The unit is sensitive to ESD
  29. WARNING - Safety risks during work with gearbox oil
  30. Installation and commissioning
  31. Unpacking
  32. Working range, IRB 140
  33. Risk of tipping/Stability
  34. On-site installation
  35. Manually releasing the brakes
  36. Orienting and securing the manipulator
  37. Restricting the working space
  38. Fitting equipment on manipulator
  39. Loads
  40. Suspended mounting
  41. Bolt pattern
  42. Electrical connections
  43. Maintenance
  44. Maintenance schedules
  45. Inspection activities
  46. Inspection, robot cabling
  47. Inspection, timing belts
  48. Cleaning activities
  49. Changing/ replacing activities
  50. Repair
  51. Complete robot
  52. Replacement of complete upper arm
  53. Replacement of complete lower arm
  54. Replacement of base, spare
  55. Upper arm
  56. Replacement of damper, axis 3
  57. Replacement of damper, axis 5
  58. Replacement of cover, arm housing
  59. Lower arm
  60. Replacement of damper, axis 2
  61. Replacement of indicator lamp
  62. Frame and base
  63. Replacement of console
  64. Replacement of serial measurement unit and battery pack
  65. Replacement of control cable
  66. Motors
  67. Replacement of motor, axis 2
  68. Replacement of motor and timing belt, axis 3
  69. Replacement of motor, axis 4
  70. Replacement of motor and timing belt, axes 5 or 6
  71. Adjustments and measurements
  72. Measuring the gear play, axis 6
  73. Gearboxes
  74. Service work on gearbox, axis 4
  75. Calibration information
  76. Calibration methods
  77. Calibration scales and correct axis position
  78. Calibration movement directions for all axes
  79. Updating revolution counters
  80. Checking the calibration position
M2004 first page preview

M2004

Brand: ABB | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Overview
  3. Product documentation, M2000/M2000A
  4. Product documentation, M2004
  5. Reference information
  6. Applicable Safety Standards
  7. Unit conversion
  8. Screw joints
  9. Weight specifications
  10. Document references
  11. Standard toolkit
  12. Performing a leak-down test
  13. Lifting equipment and lifting instructions
  14. Mounting instructions for bearings
  15. Mounting instructions for seals
  16. Spare part / part list
  18. Foldouts
  19. Circuit diagram
M2004 first page preview

M2004

Brand: ABB | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Overview
  6. Product documentation, M2004
  7. How to read the product manual
  8. Safety
  9. General safety information
  10. Safety risks
  11. Safety risks related to tools/workpieces
  12. Safety risks related to pneumatic/hydraulic systems
  13. Safety risks during operational disturbances
  14. Risks associated with live electric parts
  15. Safety actions
  16. Fire extinguishing
  17. Emergency release of the robot's arm
  18. Brake testing
  19. Risk of disabling function "Reduced speed 250 mm/s
  20. Safe use of the FlexPendant
  21. Work inside the robot's working range
  22. Signal lamp (optional)
  23. Translate the information on safety and information labels
  24. Safety related instructions
  25. DANGER - Moving robots are potentially lethal
  26. DANGER - First test run may cause injury or damage
  27. WARNING - The brake release buttons may be jammed after service work
  28. WARNING - The unit is sensitive to ESD
  29. WARNING - Safety risks during work with gearbox oil
  30. Installation and commissioning
  31. Robot transportation precautions
  32. Securing the robot
  33. Unpacking
  34. Working range and type of motion
  35. Risk of tipping / stability
  36. On-site installation
  37. Lifting robot with roundslings
  38. Manually releasing the brakes
  39. Lifting the base plate
  40. Securing the base plate
  41. Orienting and securing the robot
  42. Fitting cable package attachments (Cleanroom)
  43. Fitting equipment on robot
  44. Installation of cooling fan for motors, axes 1 and 2 (option)
  45. Loads
  46. Restricting the working range
  47. Mechanically restricting the working range of axis 1
  48. Mechanically restricting the working range of axis 2
  49. Mechanically restricting the working range of axis 3
  50. Electrical connections
  51. Making robot ready for operation (Foundry Prime)
  52. Commissioning (Foundry Prime)
  53. Making robotready for operation, (Cleanroom)
  54. Maintenance
  55. Maintenance schedule and expected component life
  56. Maintenance schedule
  57. Expected component life
  58. Inspection activities
  59. Inspection, oil level gearbox axis 2
  60. Inspection, oil level gearbox axis 3
  61. Inspection, oil level gearbox axis 4
  62. Inspection, oil level, gearbox axis 5
  63. Inspection, oil level gearbox axis 6
  64. Inspection, balancing device
  65. Inspection, cable harness
  66. Inspection of air hoses (Foundry Prime)
  67. Inspection, information labels
  68. Inspection, mechanical stop, axis 1
  69. Inspection, additional mechanical stops
  70. Inspection, damper axes 2-5
  71. Inspection, signal lamp (option)
  72. Replacement / Changing activities
  73. Oil change, gearbox axis 1
  74. Oil change, gearbox axis 2
  75. Oil change, gearbox, axis 3
  76. Oil change, gearbox, axis 4
  77. Oil change, gearbox, axis 5
  78. Oil change, gearbox axis 6
  79. Replacement of SMB battery
  80. Lubrication activities
  81. Rust preventive measures, bearing axis 1 (Foundry Prime)
  82. Rust preventive measures, bearing axis 4 (Foundry Prime)
  83. Rust preventive measures, support bearing in wrist (Foundry Prime)
  84. Cleaning activities
  85. Repair
  86. General procedures
  87. Mounting instructions for bearings
  88. Mounting instructions for seals
  89. Complete robot
  90. Replacement of cabling, axis 5 motorIRB 6640
  91. Replacement of cable harness, Cleanroom
  92. Replacement of cable harness, axes 1-4- IRB 6640ID
  93. Replacement of cable harness, axes 5-6 - IRB 6640ID
  94. Replacement of complete arm system
  95. Replacement of air nipple and hose (Foundry Prime)
  96. Upper and lower arm
  97. Replacement of complete wrist unit
  98. Replacement of complete wrist unit, IRB 6640ID
  99. Replacement of upper arm
  100. Replacement of complete lower arm
  101. Frame and base
  102. Replacement of brake release unit
  103. Replacement of spherical roller bearing, balancing device (old and new)
  104. Replacement of balancing device (old and new)
  105. Unloading the balancing device (old and new)
  106. Restoring the balancing device
  107. Motors
  108. Replacement of motor axis 2
  109. Replacement of motor, axis 3
  110. Replacement of motor, axis 4
  111. Replacement of motor, axis 5. IRB 6640
  112. Replacement of motor, axis 5, IRB 6640ID
  113. Replacement of motor, axis 6, IRB 6640, IRB 6620/Foundry Plus
  114. Replacement of motor, axis 6, IRB 6640ID
  115. Gearboxes
  116. Replacement gearbox axis 2
  117. Replacement of gearbox, axis 3
  118. Replacement of gearbox, axis 6
  119. Calibration information
  120. Calibration methods
  121. Calibration scales and correct axis position
  122. Calibration movement directions for all axes
  123. Updating revolution counters
  124. Checking the calibration position
  125. Decommissioning
  126. Environmental information
  127. Decommissioning of balancing device
  128. Reference information
  129. Applicable Safety Standards
  130. Unit conversion
  131. Screw joints
  132. Weight specifications
  133. Standard toolkit
  134. Special tools
  135. Lifting equipment and lifting instructions
  136. Spare Part List IRB 6640
  137. Spare parts - Balancing device
  138. Frame to lower arm
  139. Lower arm to upper arm
  140. Upper arm including wrist unit, motors ax. 3- 6 (IRB 6640 and IRB 6640ID)
  141. Cable harness and SMB unit
  142. Circuitdiagrams
M2004 first page preview

M2004

Brand: ABB | Category: Robotics
Table of contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Overview of this manual
  7. Product documentation, M2000/M2000A
  8. Product documentation, M2004
  9. How to read the product manual
  10. Safety
  11. General safety information
  12. Safety risks
  13. CAUTION - Hot parts may cause burns
  14. Safety risks related to tools/work pieces
  15. Safety risks related to pneumatic/hydraulic systems
  16. Safety risks during operational disturbances
  17. Risks associated with live electric parts
  18. Safety actions
  19. Fire extinguishing
  20. Emergency release of the manipulator's arm
  21. Brake testing
  22. Risk of disabling function "Reduced speed 250 mm/s
  23. Safe use of the FlexPendant
  24. Work inside the manipulator's working range
  25. Signal lamp (optional)
  26. Safety stops
  27. Safety related instructions
  28. Safety symbols on manipulator labels
  29. DANGER - Moving manipulators are potentially lethal
  30. DANGER - First test run may cause injury or damage
  31. WARNING - The brake release buttons may be jammed after service work
  32. WARNING - The unit is sensitive to ESD
  33. WARNING - Safety risks during work with gearbox lubricants (oil or grease)
  34. Installation and commissioning
  35. Robot transportation precautions
  36. Securing the robot
  37. Unpacking
  38. Working range, IRB 7600 - 150/3.5
  39. Working range, IRB 7600 - 340/2.8
  40. Working range, IRB 7600 - 400/2.55, IRB 7600 - 500/2.55
  41. Working range, IRB 7600 - 500/2.3
  42. Risk of tipping/stability
  43. On-site Installation
  44. Lifting robot with lifting slings
  45. Lifting robot with roundslings
  46. Manually releasing the brakes
  47. Manually releasing the brakes, external brake release unit
  48. Lifting the base plate
  49. Securing the base plate
  50. Orienting and securing the robot
  51. Fitting equipment on robot
  52. Installation of base spacers (option)
  53. Installation of cooling fan for motors, axes 1-3 (option)
  54. Installation of Foundry Plus Cable guard (option no. 908-1)
  55. Loads
  56. Restricting the working range
  57. Mechanically restricting the working range of axis 1
  58. Mechanically restricting the working range of axis 2
  59. Mechanically restricting the working range of axis 3
  60. Installation of position switches (option)
  61. Electrical connections
  62. Making robot ready for operation (Foundry Prime)
  63. Commissioning (Foundry Prime)
  64. Maintenance
  65. Maintenance schedule and expected life
  66. Maintenance schedule
  67. Expected component life
  68. Inspection activities
  69. Inspection, oil level gearbox axis 2
  70. Inspection, oil level gearbox axis 3
  71. Inspection, oil level gearbox axis 4
  72. Inspection, oil level, gearbox axis 5
  73. Inspection, oil level gearbox axis 6
  74. Inspection, balancing device
  75. Inspection, cable harness
  76. Inspecting, mechanical stop pin, axis 1
  77. Inspection, mechanical stop, axes 1, 2 and 3
  78. Inspection, damper axes 2-5
  79. Inspection, position switch axes 1, 2 and 3
  80. Inspection, information labels
  81. Inspection, UL-lamp
  82. Inspection of air hoses (Foundry Prime)
  83. Changing/replacement activities
  84. Oil change, gearbox axis 1
  85. Oil change, gearbox axis 2
  86. Oil change, gearbox, axis 3
  87. Oil change, gearbox, axis 4
  88. Oil change, gearbox, axis 5
  89. Oil change, gearbox axis 6
  90. Replacing SMB battery
  91. Lubrication activities
  92. Rust preventive measures, bearing axis 1 (Foundry Prime)
  93. Rust preventive measures, sealing axis 4 (Foundry Prime)
  94. Rust preventive measures, support bearing in wrist (Foundry Prime)
  95. Cleaning activities
  96. Cleaning, robot
  97. Service Information System, M2000
  98. Description of Service Information System (SIS)
  99. SIS system parameters
  100. Setting the SIS parameters
  101. Reading the SIS output logs
  102. Exporting the SIS data
  103. Repair
  104. General procedures
  105. Mounting instructions for bearings
  106. Mounting instructions for seals
  107. Complete robot
  108. Replacement of cable harness, axes 5-6
  109. Replacement of complete arm system
  110. Replacement of air nipple and hose (Foundry Prime)
  111. Upper and lower arm
  112. Replacement of complete wrist unit
  113. Replacement of complete upper arm
  114. Replacement of complete lower arm
  115. Frame and base
  116. Replacement of brake release unit
  117. Replacement of balancing device
  118. Replacement of spherical roller bearing, balancing device
  119. Unloading the balancing device using hydraulic press tool
  120. Restoring the balancing device using a hydraulic press tool
  121. Motors
  122. Replacement of motor axis 2
  123. Replacement of motor, axis 3
  124. Replacement of motor, axis 4
  125. Replacement of motor, axis 5
  126. Replacement of motor, axis 6
  127. Gearboxes
  128. Replacement of gearbox, axis 2
  129. Replacement of gearbox, axis 3
  130. Replacement of gearbox, axis 4
  131. Replacement of gearbox, axis 5
  132. Replacement of gearbox, axis 6
  133. Calibration information
  134. Calibration methods
  135. Calibration scale and correct axis position
  136. Calibration movement directions for all axes
  137. Updating revolution counters
  138. Checking the calibration position
  139. Decommissioning
  140. Decommissioning of balancing device
  141. Reference information
  142. Applicable safety standards
  143. Unit conversion
  144. Screw joints
  145. Weight specifications
  146. Standard toolkit
  147. Special tools
  148. Lifting accessories and lifting instructions
  149. Spare part / part list
  150. Spare parts
  151. Spare part list
  152. Part list
  153. Rebuilding parts
  154. Part list, overview
  155. Mechanical stop axis 1, 3HAC12812-2
  156. Base incl frame axis 1, 3HAC12304-1
  157. Axis 3-4, 3HAC13063-1 (IRB 7600 - 150/3.5, - 325/3.1, -340/2.8, -400/2.55, -500/2.55)
  158. Axis 3-4, 3HAC13063-2 (IRB 7600 - 500/2.3)
  159. Axis 3-4 Foundry, 3HAC13063-5 (IRB 7600 - 500/2.3)
  160. Wrist, 3HAC16628-4 / 3HAC16628-3
  161. Material set robot, 3HAC13079-1
  162. Material set axis 1-2, 3HAC13077-1
  163. Material set balancing device, 3HAC13082-1
  164. Arm extension set, 956 mm, 3HAC12311-1 (IRB 7600 - 150/3.5)
  165. Arm extension set, 250 mm, 3HAC12311-2 (IRB 7600 - 340/2,8)
  166. Exploded views
  167. Base incl. Frame
  168. Frame-Lower arm 1
  169. Frame-Lower arm 2
  170. Upper arm
  171. Wrist complete
  172. Circuit Diagram
  173. Circuit diagram 3HAC 025744-001
  174. Circuit diagram 3HAC 13347-1
  175. Index
M2004 first page preview

M2004

Brand: ABB | Category: Robotics
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