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ABB IRB 6640 - 180/2.55 Product Manual

Also see for M2004: Product manualSystem settingsSystem settingsProduct manualReference manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Overview
  6. Product documentation, M2004
  7. How to read the product manual
  8. Safety
  9. General safety information
  10. Safety risks
  11. Safety risks related to tools/workpieces
  12. Safety risks related to pneumatic/hydraulic systems
  13. Safety risks during operational disturbances
  14. Risks associated with live electric parts
  15. Safety actions
  16. Fire extinguishing
  17. Emergency release of the robot's arm
  18. Brake testing
  19. Risk of disabling function "Reduced speed 250 mm/s
  20. Safe use of the FlexPendant
  21. Work inside the robot's working range
  22. Signal lamp (optional)
  23. Translate the information on safety and information labels
  24. Safety related instructions
  25. DANGER - Moving robots are potentially lethal
  26. DANGER - First test run may cause injury or damage
  27. WARNING - The brake release buttons may be jammed after service work
  28. WARNING - The unit is sensitive to ESD
  29. WARNING - Safety risks during work with gearbox oil
  30. Installation and commissioning
  31. Robot transportation precautions
  32. Securing the robot
  33. Unpacking
  34. Working range and type of motion
  35. Risk of tipping / stability
  36. On-site installation
  37. Lifting robot with roundslings
  38. Manually releasing the brakes
  39. Lifting the base plate
  40. Securing the base plate
  41. Orienting and securing the robot
  42. Fitting cable package attachments (Cleanroom)
  43. Fitting equipment on robot
  44. Installation of cooling fan for motors, axes 1 and 2 (option)
  45. Loads
  46. Restricting the working range
  47. Mechanically restricting the working range of axis 1
  48. Mechanically restricting the working range of axis 2
  49. Mechanically restricting the working range of axis 3
  50. Electrical connections
  51. Making robot ready for operation (Foundry Prime)
  52. Commissioning (Foundry Prime)
  53. Making robotready for operation, (Cleanroom)
  54. Maintenance
  55. Maintenance schedule and expected component life
  56. Maintenance schedule
  57. Expected component life
  58. Inspection activities
  59. Inspection, oil level gearbox axis 2
  60. Inspection, oil level gearbox axis 3
  61. Inspection, oil level gearbox axis 4
  62. Inspection, oil level, gearbox axis 5
  63. Inspection, oil level gearbox axis 6
  64. Inspection, balancing device
  65. Inspection, cable harness
  66. Inspection of air hoses (Foundry Prime)
  67. Inspection, information labels
  68. Inspection, mechanical stop, axis 1
  69. Inspection, additional mechanical stops
  70. Inspection, damper axes 2-5
  71. Inspection, signal lamp (option)
  72. Replacement / Changing activities
  73. Oil change, gearbox axis 1
  74. Oil change, gearbox axis 2
  75. Oil change, gearbox, axis 3
  76. Oil change, gearbox, axis 4
  77. Oil change, gearbox, axis 5
  78. Oil change, gearbox axis 6
  79. Replacement of SMB battery
  80. Lubrication activities
  81. Rust preventive measures, bearing axis 1 (Foundry Prime)
  82. Rust preventive measures, bearing axis 4 (Foundry Prime)
  83. Rust preventive measures, support bearing in wrist (Foundry Prime)
  84. Cleaning activities
  85. Repair
  86. General procedures
  87. Mounting instructions for bearings
  88. Mounting instructions for seals
  89. Complete robot
  90. Replacement of cabling, axis 5 motorIRB 6640
  91. Replacement of cable harness, Cleanroom
  92. Replacement of cable harness, axes 1-4- IRB 6640ID
  93. Replacement of cable harness, axes 5-6 - IRB 6640ID
  94. Replacement of complete arm system
  95. Replacement of air nipple and hose (Foundry Prime)
  96. Upper and lower arm
  97. Replacement of complete wrist unit
  98. Replacement of complete wrist unit, IRB 6640ID
  99. Replacement of upper arm
  100. Replacement of complete lower arm
  101. Frame and base
  102. Replacement of brake release unit
  103. Replacement of spherical roller bearing, balancing device (old and new)
  104. Replacement of balancing device (old and new)
  105. Unloading the balancing device (old and new)
  106. Restoring the balancing device
  107. Motors
  108. Replacement of motor axis 2
  109. Replacement of motor, axis 3
  110. Replacement of motor, axis 4
  111. Replacement of motor, axis 5. IRB 6640
  112. Replacement of motor, axis 5, IRB 6640ID
  113. Replacement of motor, axis 6, IRB 6640, IRB 6620/Foundry Plus
  114. Replacement of motor, axis 6, IRB 6640ID
  115. Gearboxes
  116. Replacement gearbox axis 2
  117. Replacement of gearbox, axis 3
  118. Replacement of gearbox, axis 6
  119. Calibration information
  120. Calibration methods
  121. Calibration scales and correct axis position
  122. Calibration movement directions for all axes
  123. Updating revolution counters
  124. Checking the calibration position
  125. Decommissioning
  126. Environmental information
  127. Decommissioning of balancing device
  128. Reference information
  129. Applicable Safety Standards
  130. Unit conversion
  131. Screw joints
  132. Weight specifications
  133. Standard toolkit
  134. Special tools
  135. Lifting equipment and lifting instructions
  136. Spare Part List IRB 6640
  137. Spare parts - Balancing device
  138. Frame to lower arm
  139. Lower arm to upper arm
  140. Upper arm including wrist unit, motors ax. 3- 6 (IRB 6640 and IRB 6640ID)
  141. Cable harness and SMB unit
  142. Circuitdiagrams
ABB IRB 6640 - 180/2.55 Product Manual Manual pdf 127 page image
3 Maintenance3.3.6. Inspection, oil level gearbox axis 61253HAC026876-001 Revision: C© Copyright 2006-2008 ABB. All rights reserved.3.3.6. Inspection, oil level gearbox axis 6Location of gearboxThe axis 6 gearbox is located in the wrist unit as shown in the figure below.xx0400001092xx0500002017A Gearbox, axis 6B Oil plug, fillingC Oil plug, draining- The figure above shows the wrist unit of IRB 6640IDA Gearbox, axis 6B Oil plugs, drainingC Oil plug, fillingContinues on next page
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This manual is suitable for:
M2004130/3.2170/2.75180/2.55185/2.8200/2.55205/2.75235/2.55IRB 6640IRB 6640 - 130/3.2IRB 6640 - 180/2.55IRB 6640 - 185/2.8IRB 6640 - 205/2.75IRB 6640 - 235/2.55IRB 6640IDIRB 6640ID - 170/2.75IRB 6640ID - 200/2.55
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