Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview of this manual
- Product documentation, M2000/M2000A
- Product documentation, M2004
- How to read the product manual
- Safety
- General safety information
- Safety risks
- CAUTION - Hot parts may cause burns
- Safety risks related to tools/work pieces
- Safety risks related to pneumatic/hydraulic systems
- Safety risks during operational disturbances
- Risks associated with live electric parts
- Safety actions
- Fire extinguishing
- Emergency release of the manipulator's arm
- Brake testing
- Risk of disabling function "Reduced speed 250 mm/s
- Safe use of the FlexPendant
- Work inside the manipulator's working range
- Signal lamp (optional)
- Safety stops
- Safety related instructions
- Safety symbols on manipulator labels
- DANGER - Moving manipulators are potentially lethal
- DANGER - First test run may cause injury or damage
- WARNING - The brake release buttons may be jammed after service work
- WARNING - The unit is sensitive to ESD
- WARNING - Safety risks during work with gearbox lubricants (oil or grease)
- Installation and commissioning
- Robot transportation precautions
- Securing the robot
- Unpacking
- Working range, IRB 7600 - 150/3.5
- Working range, IRB 7600 - 340/2.8
- Working range, IRB 7600 - 400/2.55, IRB 7600 - 500/2.55
- Working range, IRB 7600 - 500/2.3
- Risk of tipping/stability
- On-site Installation
- Lifting robot with lifting slings
- Lifting robot with roundslings
- Manually releasing the brakes
- Manually releasing the brakes, external brake release unit
- Lifting the base plate
- Securing the base plate
- Orienting and securing the robot
- Fitting equipment on robot
- Installation of base spacers (option)
- Installation of cooling fan for motors, axes 1-3 (option)
- Installation of Foundry Plus Cable guard (option no. 908-1)
- Loads
- Restricting the working range
- Mechanically restricting the working range of axis 1
- Mechanically restricting the working range of axis 2
- Mechanically restricting the working range of axis 3
- Installation of position switches (option)
- Electrical connections
- Making robot ready for operation (Foundry Prime)
- Commissioning (Foundry Prime)
- Maintenance
- Maintenance schedule and expected life
- Maintenance schedule
- Expected component life
- Inspection activities
- Inspection, oil level gearbox axis 2
- Inspection, oil level gearbox axis 3
- Inspection, oil level gearbox axis 4
- Inspection, oil level, gearbox axis 5
- Inspection, oil level gearbox axis 6
- Inspection, balancing device
- Inspection, cable harness
- Inspecting, mechanical stop pin, axis 1
- Inspection, mechanical stop, axes 1, 2 and 3
- Inspection, damper axes 2-5
- Inspection, position switch axes 1, 2 and 3
- Inspection, information labels
- Inspection, UL-lamp
- Inspection of air hoses (Foundry Prime)
- Changing/replacement activities
- Oil change, gearbox axis 1
- Oil change, gearbox axis 2
- Oil change, gearbox, axis 3
- Oil change, gearbox, axis 4
- Oil change, gearbox, axis 5
- Oil change, gearbox axis 6
- Replacing SMB battery
- Lubrication activities
- Rust preventive measures, bearing axis 1 (Foundry Prime)
- Rust preventive measures, sealing axis 4 (Foundry Prime)
- Rust preventive measures, support bearing in wrist (Foundry Prime)
- Cleaning activities
- Cleaning, robot
- Service Information System, M2000
- Description of Service Information System (SIS)
- SIS system parameters
- Setting the SIS parameters
- Reading the SIS output logs
- Exporting the SIS data
- Repair
- General procedures
- Mounting instructions for bearings
- Mounting instructions for seals
- Complete robot
- Replacement of cable harness, axes 5-6
- Replacement of complete arm system
- Replacement of air nipple and hose (Foundry Prime)
- Upper and lower arm
- Replacement of complete wrist unit
- Replacement of complete upper arm
- Replacement of complete lower arm
- Frame and base
- Replacement of brake release unit
- Replacement of balancing device
- Replacement of spherical roller bearing, balancing device
- Unloading the balancing device using hydraulic press tool
- Restoring the balancing device using a hydraulic press tool
- Motors
- Replacement of motor axis 2
- Replacement of motor, axis 3
- Replacement of motor, axis 4
- Replacement of motor, axis 5
- Replacement of motor, axis 6
- Gearboxes
- Replacement of gearbox, axis 2
- Replacement of gearbox, axis 3
- Replacement of gearbox, axis 4
- Replacement of gearbox, axis 5
- Replacement of gearbox, axis 6
- Calibration information
- Calibration methods
- Calibration scale and correct axis position
- Calibration movement directions for all axes
- Updating revolution counters
- Checking the calibration position
- Decommissioning
- Decommissioning of balancing device
- Reference information
- Applicable safety standards
- Unit conversion
- Screw joints
- Weight specifications
- Standard toolkit
- Special tools
- Lifting accessories and lifting instructions
- Spare part / part list
- Spare parts
- Spare part list
- Part list
- Rebuilding parts
- Part list, overview
- Mechanical stop axis 1, 3HAC12812-2
- Base incl frame axis 1, 3HAC12304-1
- Axis 3-4, 3HAC13063-1 (IRB 7600 - 150/3.5, - 325/3.1, -340/2.8, -400/2.55, -500/2.55)
- Axis 3-4, 3HAC13063-2 (IRB 7600 - 500/2.3)
- Axis 3-4 Foundry, 3HAC13063-5 (IRB 7600 - 500/2.3)
- Wrist, 3HAC16628-4 / 3HAC16628-3
- Material set robot, 3HAC13079-1
- Material set axis 1-2, 3HAC13077-1
- Material set balancing device, 3HAC13082-1
- Arm extension set, 956 mm, 3HAC12311-1 (IRB 7600 - 150/3.5)
- Arm extension set, 250 mm, 3HAC12311-2 (IRB 7600 - 340/2,8)
- Exploded views
- Base incl. Frame
- Frame-Lower arm 1
- Frame-Lower arm 2
- Upper arm
- Wrist complete
- Circuit Diagram
- Circuit diagram 3HAC 025744-001
- Circuit diagram 3HAC 13347-1
- Index
|
3 Maintenance3.3.15. Inspection of air hoses (Foundry Prime)1913HAC022033-001 Revision: K© Copyright 2004-2011 ABB. All rights reserved.3.3.15. Inspection of air hoses (Foundry Prime)GeneralThe air hoses on Foundry Prime robots must be inspected for leakage every six months.Required equipmentProcedureFor this test it is recommended that the air supply to the robot has a pressure gauge and a cut-off valve connected.Equipment, etc. Art. no.Leak detection spray -Pressure gauge -Cut off valve -Action Note1. Apply compressed air to the airconnector on robot base, andraise the pressure with the knobuntil the correct value is shown onthe pressure gauge.Recommended pressure:0.2-0.3 barxx0600002794• A: Air Connection• B: Cut off valve• C: Pressure gauge2. Close the cut off valve. It should take at least 5 seconds for the pressure toreach 0 bar.3. The time is < 5 seconds:• If the answer is YES:Localize the leakage byfollowing the proceduresbelow.• If the anser is NO: Thesystem is OK. Remove theleak testing equipment.4. Pressurize by opening the cut offvalve.5. Spray suspected leak areas withleak detection spray.Bubbles indicate a leak.6. When the leak is localized: correctthe leak.工控帮助教小舒QQ2823408167长沙工控帮教育科技有限公司
|
