Contents - Table Of Contents
- Table Of Contents
- Overview
- Product documentation, M2000/M2000A
- Product documentation, M2004
- How to read the product manual
- Safety
- General safety information
- General information
- Limitation of Liability
- Related information
- Safety risks
- Safety risks related to gripper
- Safety risks related to tools/workpieces
- Safety risks related to pneumatic/hydraulic systems
- Safety risks during operational disturbances
- Safety risks during installation and service
- Risks associated with live electric parts
- Safety actions
- Fire extinguishing
- Emergency release of the robot's arm
- Brake testing
- Risk of disabling function "Reduced speed 250 mm/s
- Safe use of the Teach Pendant Unit
- Work inside the manipulator's working range
- Safety related instructions
- DANGER - Moving manipulators are potentially lethal
- WARNING - The unit is sensitive to ESD
- WARNING - Safety risks during work with gearbox oil
- Installation and commissioning
- Unpacking
- Working range, IRB 140
- Risk of tipping/Stability
- On-site installation
- Manually releasing the brakes
- Orienting and securing the manipulator
- Restricting the working space
- Fitting equipment on manipulator
- Loads
- Suspended mounting
- Bolt pattern
- Electrical connections
- Maintenance
- Maintenance schedules
- Inspection activities
- Inspection, robot cabling
- Inspection, timing belts
- Cleaning activities
- Changing/ replacing activities
- Repair
- Complete robot
- Replacement of complete upper arm
- Replacement of complete lower arm
- Replacement of base, spare
- Upper arm
- Replacement of damper, axis 3
- Replacement of damper, axis 5
- Replacement of cover, arm housing
- Lower arm
- Replacement of damper, axis 2
- Replacement of indicator lamp
- Frame and base
- Replacement of console
- Replacement of serial measurement unit and battery pack
- Replacement of control cable
- Motors
- Replacement of motor, axis 2
- Replacement of motor and timing belt, axis 3
- Replacement of motor, axis 4
- Replacement of motor and timing belt, axes 5 or 6
- Adjustments and measurements
- Measuring the gear play, axis 6
- Gearboxes
- Service work on gearbox, axis 4
- Calibration information
- Calibration methods
- Calibration scales and correct axis position
- Calibration movement directions for all axes
- Updating revolution counters
- Checking the calibration position
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Overview73HAC023297-001 Revision: AOverviewAbout this manualThis manual contains instructions for• mechanical and electrical installation of the robot• maintenance of the robot• mechanical and electrical repair of the robot.UsageThis manual should be used during• installation, from lifting the robot to its work site and securing it to the foundation tomaking it ready for operation• maintenance work• repair work and calibration.Who should read this manual?This manual is intended for:• installation personnel• maintenance personnel• repair personnel.PrerequisitesA maintenance/repair/ installation craftsman working with an ABB Robot must:• be trained by ABB and have the required knowledge of mechanical and electricalinstallation/repair/maintenance work.Organization of chaptersThe manual is organized in the following chapters:Chapter ContentsSafety, service Safety information that must be read through before performingany installation or service work on robot. Contains general safetyaspects as well as more specific information about how to avoidpersonal injuries and damage to the product.Installation andcommissioningRequired information about lifting and installation of the robot.Maintenance Step-by-step procedures that describe how to performmaintenance of the robot. Based on a maintenance schedulethat may be used in the work of planning periodical maintenance.Repair Step-by-step procedures that describe how to perform repairactivities of the robot. Based on available spare parts.Calibration information Procedures that does not require specific calibration equipment.General information about calibration.Decommissioning Environmental information about the robot and its components.
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