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IRBT 2005
ABB IRBT 2005 Product Manual
ABB IRBT 2005 Product Manual
Table of content
Contents
Table Of Contents
Table Of Contents
Table Of Contents
Overview of this manual
Product documentation
How to read the product manual
Safety
Protective stop and emergency stop
Safety actions
Emergency release of the robot axes
Make sure that the main power has been switched off
Safety risks
Moving robots are potentially lethal
First test run may cause injury or damage
Work inside the working range of the robot
Enabling device and hold-to-run functionality
Risks associated with live electric parts
The unit is sensitive to ESD
Hot parts may cause burns
Safety risks related to pneumatic/hydraulic systems
Brake testing
Safety risks during handling of batteries
Safety risks during work with gearbox lubricants (oil or grease)
Safety signals and symbols
Safety symbols on product labels
Installation and commissioning
Operating requirements
Unpacking
Storage
Lifting the track motion
Lifting and moving track motion IRBT 2005
Lifting weight
Lifting cable chain
Technical data for track motion
Measures of the carriage table
On-site installation
Mounting bolts
Hole configuration
Track motion IRBT 2005 overview
Assembling the sections of the track motion IRBT 2005 (Longer than 9 m)
Positioning the stand
Geometric alignment of track motion IRBT 2005
Moving the carriage manually
Connecting long tracks
Assembling the manipulator and cable tray
Mounting of manipulator on the track
Changing manipulator orientation
Assembling the cable tray
Electrical installation
Connections
Connectors on controller, IRC5
Inspection of cables and covers prior to start-up
Software installation
Creating and downloading a system
Setting upper and lower software limits for the track
Base frame configuration
Configuration examples
Configuration of additional load
Lubrication
Configuration of grease pump MEMOLUB
Commissioning
Maintenance
Maintenance schedule and expected component life
Maintenance schedule
Gearbox oil
Expected component life
Activities 100 km or 1 week
Cleaning the linear guides
Activities 1 month
Emergency stop and stroke limit system
Inspecting the cables and connectors
Activities 3 months
Inspecting the felt gear
Activities 12 months
Inspecting the mechanical stops
Inspecting the gear wheel, gearbox and backlash
Adjusting the leveling
Activities 36 months
Repair
Replacing the linear guides
Replacing the ball bearing blocks
Replacing the racks
Replacing the mechanical stops
Replacing the motor, gearbox and gear wheel
Replacing the gearbox
Replacing the gear wheel
Adjusting the gearbox backlash
Product manual - IRBT
Replacing the felt gear
Replacing the cable chain and cables
Replacing the side links and glide shoes
Replacing the cables
Replacing SMB board
Cut the paint or surface on the robot before replacing parts
Calibration
Fine calibration
Update revolution counters
Defining base frame
Decommissioning
Reference information
Applicable standards
Unit conversion
Screw joints
Standard tools
Special tools
Lifting accessories and lifting instructions
HILTI adhesive anchor
Spare parts
Circuit diagrams
Index
ROBOTICS
Product manual
IRBT 2005
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This manual is suitable for:
IRBT 2005
