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Xerox 8825 Service Manual

Also see for Synergix 8825: User guideSetup guideUser guideRelease noteSystem introduction

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Contents
  1. Introduction
  2. Call Flow Procedure
  3. how to use this manual
  4. 1 Service Call Procedures
  5. Table Of Contents
  6. Initial Actions/Systems Checks
  7. Workstation Checkout Procedure
  8. Status Code Entry Chart
  9. Message Display Entry Chart
  10. Maintenance Procedures
  11. Callback
  12. System Checkout / Final Action
  13. 2 Status Indicator RAPs
  14. Table Of Contents
  15. C1-04/C2-04/C3-04 RAP
  16. C1-59/ C2-59/ C3-59 RAP
  17. LL-41/LL-45 Fuser Warm-up Fault RAP
  18. LL-42 Thermal Control RAP
  19. LL-43 Fuser Over Temperature RAP
  20. LL-44 Fuser Too Hot RAP
  21. LL-60/LL-61 NVM Fault RAP
  22. LL-90 Overtoned Fault RAP
  23. LL-91 Undertoned Fault RAP
  24. OF-1 Control Panel RAP
  25. OF-3 Fuser Ballast RAP
  26. Generic Clutch RAP
  27. Generic Sensor RAP
  28. Generic Switch RAP
  29. 3 Print Quality
  30. Table Of Contents
  31. print defects
  32. print quality specifications
  33. damaged media
  34. pq 1 background
  35. pq 3 bands
  36. pq 5 black prints
  37. pq 7 blurred image
  38. pq 9 deletions (bands)
  39. pq 11 deletions (spots)
  40. pq 13 light image
  41. pq 15 residual image
  42. pq 17 smears
  43. pq 18 spots
  44. pq 20 unfused prints
  45. pq 22 offsetting
  46. Repairs/Adjustments
  47. Table Of Contents
  48. rep 3.1 main pwb
  49. rep 3.2 high voltage power supply
  50. rep 7.1 media supply drawer
  51. rep 7.2 rewind gear and rewind internal gear
  52. rep 7.3 roll feed pinch rolls
  53. rep 7.4 roll feed drive rolls
  54. rep 7.5 feed clutch
  55. rep 7.6 rewind clutch
  56. rep 7.7 motion sensor
  57. rep 7.9 roll drive motor
  58. rep 7.10a lower media roll heater
  59. rep 7.10b upper media roll heater
  60. rep 8.1 media transport assembly
  61. rep 8.2 media exit switch
  62. rep 8.3 buckle switch
  63. rep 8.5 pressure plates
  64. rep 8.6 sheet drive roll - 8830 and 8825 with tag/mod
  65. rep 8.7 sheet pinch rolls - 8830 and 8825 with tag/mod
  66. rep 8.8 media registration sensor
  67. rep 8.9 fabric guide
  68. rep 8.10 media transport drive motor
  69. rep 8.11 sheet feed switch - 8830 and 8825 with tag/mod
  70. rep 8.13 media feed drive belt
  71. rep 8.15 cutter home sensor
  72. rep 8.16 exit roll
  73. rep 8.17 registration drive roll
  74. rep 9.1 xerographic module
  75. rep 9.2 drum assembly
  76. rep 9.3 drum
  77. rep 9.5 developer module
  78. rep 9.6 cartridge drive motor
  79. rep 9.7 developer material
  80. rep 9.8 scorotron pin kit
  81. rep 9.9 transfer / detack corotron
  82. rep 9.11 toner sensor
  83. rep 9.12 toner cartridge home sensor
  84. rep 9.13 sump shield
  85. rep 9.14 cartridge drive plate
  86. rep 9.17 photoreceptor seal
  87. rep 9.18 air pressure tubes
  88. rep 9.19 roller kit
  89. rep 10.1 heat rod
  90. rep 10.2 heat roll
  91. rep 10.7 web oiler assembly
  92. rep 10.9 web oiler
  93. adj 3.2 country configuration
  94. adj 8.2 lead edge registration
  95. adj 8.3 cut length
  96. adj 8.4 media transport
  97. adj 9.2 electrostatic series
  98. adj 9.3 image density
  99. adj 9.5 toner cartridge home sensor
  100. adj 10.1 fuser temperature (nvm)
  101. adj 10.2 fuser temperature (with probe)
  102. adj 10.3 fuser temperature (with tape)
  103. Parts Lists
  104. Table Of Contents
  105. subsystem information
  106. pl 1.3 dc electrical components
  107. pl 1.4 control console
  108. pl 7.1 roll supply feed assembly
  109. pl 7.2 roll supply drives
  110. pl 7.3 roll supply drawer components (part 1 of)
  111. pl 7.4 roll supply drawer components (part 2 of)
  112. pl 7.5 roll supply drawer components (part 3 of)
  113. pl 7.6 roll supply drawer components (part 4 of)
  114. pl 7.7 media cutter assembly
  115. pl 7.8 media cutter components
  116. pl 8.1 media transport assembly
  117. pl 8.2 media registration components
  118. pl 8.3 cut sheet feed components
  119. pl 8.4 media transport components
  120. pl 9.1 xerographic module assembly
  121. pl 9.2 photoreceptor
  122. pl 9.3 image module assembly
  123. pl 9.4 transfer/detack corotron
  124. pl 9.5a drum cleaning (part 1 of)
  125. pl 9.5b drum cleaning (part 2 of)
  126. pl 9.5c drum cleaning (part 3 of)
  127. pl 9.6 web oiler assembly
  128. pl 9.7 web oiler components
  129. pl 9.8 developer module assembly
  130. pl 10.1 xerographic module assembly
  131. pl 10.2 fuser components
  132. pl 10.3 fuser pressure components and moisture collection
  133. pl 14.1 transport latching cover and rear door
  134. pl 14.5 left side covers (8825 only)
  135. pl 15.1 miscellaneous electrical connectors and fasteners
  136. common hardware
  137. part number index
  138. 6 General Procedures
  139. Table Of Contents
  140. to exit the diagnostic mode
  141. to exit from multiple tests
  142. gp 1 hvps checkout
  143. gp 4 drum cleaning enhancement
  144. gp 6 downloading firmware from a laptop
  145. transfer and developer bias voltages incorrect (tag)
  146. power cord outlet pulls out of ac module
  147. cooling fan not running
  148. toner cleaning auger bound up
  149. intermittent black lines or background bands
  150. problems with film stacking
  151. low solid area density at install
  152. loud noise from hvps
  153. photoreceptor damage
  154. installation procedure
  155. installation checklist
  156. removal procedure
  157. general tools and supplies (eo)
  158. product specifications
  159. 7 Wiring Data
  160. wiring data
  161. how to use bsds
  162. bsd1.2 power generation (1 of 3) (without tag/ mod)
  163. bsd 1.3 interlock monitoring
  164. bsd 1.4 machine cooling
  165. bsd 2.1 mode selection
  166. bsd 3.1 machine run control
  167. bsd 4.1 fuser roll drive
  168. bsd 4.2 developer drive
  169. bsd 4.3 drum drive
  170. bsd 7.1 media drive
  171. bsd 7.2 media feed, roll
  172. bsd 7.3 media feed, roll
  173. bsd 7.4 media feed, roll
  174. bsd 7.5 media cutting
  175. bsd 8.1 media registration and transportation
  176. bsd 9.1 charging
  177. bsd 9.2 exposure
  178. bsd 9.3 development
  179. bsd 9.4 image transfer and media stripping
  180. bsd 9.5 drum cleaning
  181. bsd 9.6 drum discharging
  182. bsd 9.7 toner/developer dispense
  183. bsd 9.8 corotron and developer bias power
  184. bsd 10.1 fuser heat (w/ o tag/ mod 25 and)
  185. bsd 10.1 fuser heat (w/tag25) and (w/ o tag)
  186. bsd 10.1 fuser heat (w/25 and tag)
  187. bsd 10.2 fuser oil dispensing
  188. bsd 10.3 fusing and media exit
  189. plug/jack list
Xerox 8825 Service Manual Manual pdf 93 page image
01/024-258825/8830 Printer REP 8.4Repairs and AdjustmentsREP 8.4 Cut Sheet Media Feed Clutch - 8830 and 8825 withTag/MOD 90Parts List on PL 8.1WARNINGSwitch off the Main Power Switch. Disconnect the Power Cord.Removal1. Latch the Xerographic Module at the Service Position (REP 9.2).2. Remove the Media Transport Assembly (REP 8.1).3. (Figure 1): Remove the Cut Sheet Media Feed Clutch.Figure 1 Removing the Cut Sheet Media Feed Clutch4Pull the clutch off theshaft3Remove the E-ring2Remove the screw andthe bracket1Disconnect the connec-tor from the clutch
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This manual is suitable for:
Synergix 8825Synergix 8830
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