OneStart

Menu

ABB IRB6400 Electrical Troubleshooting Manual

Also see for S4: Manual

Page 1 preview
Page 2 preview
Page 3 preview
Page 4 preview
Page 5 preview
Page 6 preview
Page 7 preview
Page 8 preview
Page 9 preview
Page 10 preview
Page 11 preview
Page 12 preview
Page 13 preview
Page 14 preview
Page 15 preview
Page 16 preview
Page 17 preview
Page 18 preview
Page 19 preview
Page 20 preview
Page 21 preview
Page 22 preview
Page 23 preview
Page 24 preview
Page 25 preview
Page 26 preview
Page 27 preview
Page 28 preview
Page 29 preview
Page 30 preview
Page 31 preview
Page 32 preview
Page 33 preview
Page 34 preview
Page 35 preview
Page 36 preview
Page 37 preview
Page 38 preview
Page 39 preview
Page 40 preview
Page 41 preview
Page 42 preview
Page 43 preview
Page 44 preview
Page 45 preview
Page 46 preview
Page 47 preview
Page 48 preview
Page 49 preview
Page 50 preview
Page 51 preview
Page 52 preview
Page 53 preview
Page 54 preview
Page 55 preview
Page 56 preview
Page 57 preview
Page 58 preview
Page 59 preview
Page 60 preview
Page 61 preview
Page 62 preview
Page 63 preview
Page 64 preview
Page 65 preview
Page 66 preview
Page 67 preview
Page 68 preview
Page 69 preview
Page 70 preview
Page 71 preview
Page 72 preview
Page 73 preview
Page 74 preview
Page 75 preview
Page 76 preview
Page 77 preview
Page 78 preview
Page 79 preview
Page 80 preview
Page 81 preview
Page 82 preview
Page 83 preview
Page 84 preview
Page 85 preview
Page 86 preview
Page 87 preview
Page 88 preview
Page 89 preview
Page 90 preview
Page 91 preview
Page 92 preview
Page 93 preview
Page 94 preview
Page 95 preview
Page 96 preview
Page 97 preview
Page 98 preview
Page 99 preview
Page 100 preview
Page 101 preview
Page 102 preview
Page 103 preview
Page 104 preview
Page 105 preview
Page 106 preview
Page 107 preview
Page 108 preview
Page 109 preview
Page 110 preview
Page 111 preview
Page 112 preview
Page 113 preview
Page 114 preview
Page 115 preview
Page 116 preview
Page 117 preview
Page 118 preview
Page 119 preview
Page 120 preview
Page 121 preview
Page 122 preview
Page 123 preview
Page 124 preview
Page 125 preview
Page 126 preview
Page 127 preview
Page 128 preview
Page 129 preview
Page 130 preview
Page 131 preview
Page 132 preview
Page 133 preview
Page 134 preview
Page 135 preview
Page 136 preview
Page 137 preview
Page 138 preview
Page 139 preview
Page 140 preview
Page 141 preview
Page 142 preview
Page 143 preview
Page 144 preview
Page 145 preview
Page 146 preview
Page 147 preview
Page 148 preview
Page 149 preview
Page 150 preview
Page 151 preview
Page 152 preview
Page 153 preview
Page 154 preview
Page 155 preview
Page 156 preview
Page 157 preview
Page 158 preview
Page 159 preview
Page 160 preview
Page 161 preview
Page 162 preview
Page 163 preview
Page 164 preview
Page 165 preview
Page 166 preview
Page 167 preview
Page 168 preview
Page 169 preview
Page 170 preview
Page 171 preview
Page 172 preview
Page 173 preview
Page 174 preview
Page 175 preview
Page 176 preview
Page 177 preview
Page 178 preview
Page 179 preview
Page 180 preview
Page 181 preview
Page 182 preview
Page 183 preview
Page 184 preview
Page 185 preview
Page 186 preview
Page 187 preview
Page 188 preview
Page 189 preview
Page 190 preview
Page 191 preview
Page 192 preview
Page 193 preview
Page 194 preview
Page 195 preview
Page 196 preview
Page 197 preview
Page 198 preview
Page 199 preview
Page 200 preview
Page 201 preview
Page 202 preview
Page 203 preview
Page 204 preview
Page 205 preview
Page 206 preview
Page 207 preview
Page 208 preview
Page 209 preview
Page 210 preview
Page 211 preview
Page 212 preview
Page 213 preview
Page 214 preview
Page 215 preview
Page 216 preview
Page 217 preview
Page 218 preview
Page 219 preview
Page 220 preview
Page 221 preview
Page 222 preview
Page 223 preview
Page 224 preview
Page 225 preview
Page 226 preview
Page 227 preview
Page 228 preview
Page 229 preview
Page 230 preview
Page 231 preview
Page 232 preview
Page 233 preview
Page 234 preview
Page 235 preview
Page 236 preview
Page 237 preview
Page 238 preview
Page 239 preview
Page 240 preview
Page 241 preview
Page 242 preview
Page 243 preview
Page 244 preview
Page 245 preview
Page 246 preview
Page 247 preview
Page 248 preview
Page 249 preview
Page 250 preview
Page 251 preview
Page 252 preview
Page 253 preview
Page 254 preview
Page 255 preview
Page 256 preview
Page 257 preview
Page 258 preview
Page 259 preview
Page 260 preview
Page 261 preview
Page 262 preview
Page 263 preview
Page 264 preview
Page 265 preview
Page 266 preview
Page 267 preview
Page 268 preview
Page 269 preview
Page 270 preview
Page 271 preview
Page 272 preview
Page 273 preview
Page 274 preview
Page 275 preview
Page 276 preview
Page 277 preview
Page 278 preview
Page 279 preview
Page 280 preview
Page 281 preview
Page 282 preview
Page 283 preview
Page 284 preview
Page 285 preview
Page 286 preview
Page 287 preview
Page 288 preview
Page 289 preview
Page 290 preview
Page 291 preview
Page 292 preview
Page 293 preview
Page 294 preview
Page 295 preview
Page 296 preview
Page 297 preview
Page 298 preview
Page 299 preview
Page 300 preview
Page 301 preview
Page 302 preview
Page 303 preview
Page 304 preview
Page 305 preview
Page 306 preview
Page 307 preview
Page 308 preview
Page 309 preview
Page 310 preview
Page 311 preview
Page 312 preview
Page 313 preview
Page 314 preview
Page 315 preview
Page 316 preview
Page 317 preview
Page 318 preview
Page 319 preview
Page 320 preview
Page 321 preview
Page 322 preview
Page 323 preview
Page 324 preview
Page 325 preview
Page 326 preview
Page 327 preview
Page 328 preview
Page 329 preview
Page 330 preview
Page 331 preview
Page 332 preview
Page 333 preview
Page 334 preview
Page 335 preview
Page 336 preview
Page 337 preview
Page 338 preview
Page 339 preview
Page 340 preview
Page 341 preview
Page 342 preview
Page 343 preview
Page 344 preview
Page 345 preview
Page 346 preview
Page 347 preview
Page 348 preview
Page 349 preview
Page 350 preview
Page 351 preview
Page 352 preview
Page 353 preview
Page 354 preview
Page 355 preview
Page 356 preview
Page 357 preview
Page 358 preview
Page 359 preview
Page 360 preview
Page 361 preview
Page 362 preview
Page 363 preview
Page 364 preview
Page 365 preview
Page 366 preview
Page 367 preview
Page 368 preview
Page 369 preview
Page 370 preview
Page 371 preview
Page 372 preview
Page 373 preview
Page 374 preview
Page 375 preview
Page 376 preview
Page 377 preview
Page 378 preview
Page 379 preview
Page 380 preview
Page 381 preview
Page 382 preview
Page 383 preview
Page 384 preview
Page 385 preview
Page 386 preview
Page 387 preview
Page 388 preview
Page 389 preview
Page 390 preview
Page 391 preview
Page 392 preview
Page 393 preview
Page 394 preview
Page 395 preview
Page 396 preview
Page 397 preview
Page 398 preview
Page 399 preview
Page 400 preview
Page 401 preview
Page 402 preview
Page 403 preview
Page 404 preview
Page 405 preview
Page 406 preview
Page 407 preview
Page 408 preview
Page 409 preview
Page 410 preview
Page 411 preview
Page 412 preview
Page 413 preview
Page 414 preview
Page 415 preview
Page 416 preview
Page 417 preview
Page 418 preview
Page 419 preview
Page 420 preview
Page 421 preview
Page 422 preview
Page 423 preview
Page 424 preview
Page 425 preview
Page 426 preview
Page 427 preview
Page 428 preview
Page 429 preview
Page 430 preview
Page 431 preview
Page 432 preview
Page 433 preview
Page 434 preview
Page 435 preview
Page 436 preview
Page 437 preview
Page 438 preview
Page 439 preview
Page 440 preview
Page 441 preview
Page 442 preview
Page 443 preview
Page 444 preview
Page 445 preview
Page 446 preview
Page 447 preview
Page 448 preview
Page 449 preview
Page 450 preview
Page 451 preview
Page 452 preview
Page 453 preview
Page 454 preview
Page 455 preview
Page 456 preview
Page 457 preview
Page 458 preview
Page 459 preview
Page 460 preview
Page 461 preview
Page 462 preview
Page 463 preview
Page 464 preview
Page 465 preview
Page 466 preview
Page 467 preview
Page 468 preview
Page 469 preview
Page 470 preview
Page 471 preview
Page 472 preview
Page 473 preview
Page 474 preview
Page 475 preview
Page 476 preview
Page 477 preview
Page 478 preview
Page 479 preview
Page 480 preview
Page 481 preview
Page 482 preview
Page 483 preview
Page 484 preview
Page 485 preview
Page 486 preview
Page 487 preview
Page 488 preview
Page 489 preview
Page 490 preview
Page 491 preview
Page 492 preview
Page 493 preview
Page 494 preview
Page 495 preview
Page 496 preview
Page 497 preview
Page 498 preview
Page 499 preview
Page 500 preview
Page 501 preview
Page 502 preview
Page 503 preview
Page 504 preview
Page 505 preview
Page 506 preview
Page 507 preview
Page 508 preview
Page 509 preview
Page 510 preview
Contents
  1. troubleshooting
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. D. GLOSSARY
  9. Safety
  10. General Safety
  11. Safety Features
  12. Safety Guidelines
  13. Safety During Maintenance
  14. Safety Control Chain of Operation
  15. Risks Associated with Live Parts
  16. Limitation of Liability
  17. Computer System
  18. System Description
  19. Diagram 2-2 Block Diagram
  20. Troubleshooting
  21. Diagnostics
  22. Board Descriptions
  23. Robot Computer DSQC 326
  24. Main Computer DSQC 316
  25. Power Supply Unit DSQC 258
  26. System Board DSQC 256A
  27. Digital I/O Board DSQC 223
  28. Combined I/O Board DSQC 315
  29. Analog I/O Board DSQC 209
  30. Remote I/O Board DSQC 239
  31. Axis Board DSQC 233
  32. Serial Measurement Board (SMB)
  33. Teach Pendant
  34. Component Cross Reference
  35. List of Circuit Diagrams
  36. Component Location Figures
  37. Figure 2-2 Connectors
  38. Figure 2-3 SMB
  39. Figure 2-5 Teach Pendant
  40. Loading System Software
  41. Floppy Disk
  42. Software Loading Procedure
  43. Parameter Loading Procedure
  44. Resolver Revolution Counter Update
  47. Figure 3-2 Floppy Disk Drive
  48. Figure 3-3 Robot Calibration Position
  49. Power ON
  50. AC Power Distribution
  51. DC Power Distribution
  55. Figure 4-2 Inside Swing Gate
  56. Figure 4-3 Brake Push Buttons
  57. Figure 4-5 Operator's Panel
  58. Motor ON/Dual Run Chain
  59. Diagram 5-1 Computer System and System Board
  60. Manual (Reduced or Full) Speed Mode Circuit
  61. Run Chain 1 - Manual Stop Circuit
  62. Run Chain 1 - General Stop (GS) Circuit
  63. Run Chain 1 - Emergency Stop (ES) Circuit
  64. Run Chain 1 - Limit (LIM) Circuit
  65. Run Chain 1 - Completion
  66. Run Chain 2
  67. Run Chain 2 - Manual Stop Circuit
  68. Run Chain 2 - General Stop Circuit
  69. Run Chain 2 - Emergency Stop Circuit
  70. Run Chain 2 - Limit Circuit
  71. Run Chain 2 - Completion
  72. AUTO Mode Circuit
  77. Figure 5-3 System Board K1CR & K2CR
  78. Figure 5-6 Operator's Panel
  79. Figure 5-7 Power Unit
  80. Figure 5-8 R1.MP
  81. Figure 5-9 Teach Pendant
  82. Emergency Stop
  83. Emergency Stop - Run Chain 1
  84. Emergency Stop - Reset Circuit
  88. Figure 6-2 Computer System & System Board
  89. Figure 6-3 Back Plane AP80
  90. Figure 6-4 Operator's Panel
  91. Figure 6-5 Customer Connections XS3/XT3
  92. Power Unit
  93. Diagram 7-1 Rectifier Board
  97. Figure 7-3 K1CR & K2CR on System Board
  98. Brake Circuitry
  99. Manual Brake Release Circuit
  100. Motors ON Brake Release
  104. Figure 8-2 System Board
  105. Figure 8-3 Robot Brake Buttons
  106. Figure 8-4 Power System Board Connections
  107. Figure 8-5 Robot Axes
  108. Motor & Resolver Circuitry
  109. Computer
  110. Robot Computer
  111. Drive System Boards
  112. Drive Unit
  113. Motors
  114. Diagram 9-5 'Y' Motor Wiring Configuration
  115. Resolver
  120. Figure 9-2 Drive System Boards
  121. Figure 9-3 Robot Axis Motors
  122. Figure 9-4 Drive Connectors
  123. Calibration Procedures
  124. Rough" Resolver Calibration Procedure
  125. Manually Entering Calibration Values
  126. Precision Resolver Calibration Procedure
  127. Calibrating Axis 1
  128. Calibrating Axis 2-6
  129. Counter Updating Procedure
  130. Inputs & Outputs
  131. I/O Boards
  135. Board Connections
  136. External I/O Connections (Conn. option 31X)
  137. Internal I/O Connections (Conn. option 34X)
  138. Relay Unit (Conn. option 37X)
  139. VAC Modules (Conn. option 35X)
  140. Manually Operated I/O
  144. Figure 11-2 Screw Terminals
  145. Figure 11-3 120 VAC I/O Connector
  146. A. ERROR MESSAGES
  147. A2. Types of Error Messages
  148. A3. Error Codes
  149. A3.2 System Error Messages
  150. A3.3 Hardware Error Messages
  151. A3.4 Programming Error Messages
  152. A3.5 Motion Error Messages
  153. A3.6 Operator Error Messages
  154. A3.7 I/O & Communication Error Messages
  155. B. PARTS LISTS
  156. B1.3 Teach Pendant
  157. B1.6 Drive System
  158. B1.8 Miscellaneous
  159. B2. Suggested Spare Parts List
  160. B2.4 Upper Arm
  161. B2.6 Control
  162. C. CONNECTORS & CABLES
  163. C2. Control Cabinet Cables
  164. C3. Miscellaneous Cables
  165. C4. Signal Cable, Axis 1
  166. C5. Signal Cable, Axis 5
  167. C6. Power Cable, Axis 5
  168. C7. Signal Cable, Axis 6
  169. C8. Power Cable, Axis 6
  170. C9. Signal Cable, Axis 2
  171. C10. Power Cable, Axis 2
  172. C11. Signal Cable, Axis 3
  173. C12. Power Cable, Axis 3
  174. C13. Control Cable, Signal
  175. C14. Control Cable, Power
  176. C15. Customer Cable, Signal
  177. C16. Customer Cable, Power
  178. C17. Lower Cable Assembly
  179. C18. Upper Cable Assembly
  180. C19. Cable, Customer Connection
  181. C20. Cable, M94A
  182. C21. Cable, M94A Control Wiring X-Reference
  183. C22. Connectors
  184. E. CIRCUIT DIAGRAMS
  185. E2. Connector Labeling
  186. E3. Component Labeling
  187. E4. Sheet Referencing
  188. E5. Relay Labeling
  189. E6. Key Switch Contacts
  190. E7. Symbols and Abbreviations
ABB IRB6400 Electrical Troubleshooting Manual Manual pdf 172 page image
Emergency Stop CircuitryElectricalTroubleshooting GuideIRB6400 M94APage 6 - 17Figure 6-2 Computer System & System BoardSYSTEMBOARDDSQC 256AD S Q C2 5 6 AF E NA S M SG SE SLI ME R RS4/M94A Computer SystemD SQ C256 AD S QC316 D SQ C317DS Q C326F E NA S M SG SE SLI ME R RF F FArtisan Technology Group - Quality Instrumentation ... Guaranteed | (888) 88-SOURCE | www.artisantg.com
/ 510
Related manuals for ABB S4
ABB IRB 14000 Operating Manual first page preview
ABB IRB 14000 Operating Manual
ABB IRB 4400 Manual first page preview
ABB IRB 4400 Manual
ABB IRB6400 Assembly Manuallines first page preview
ABB IRB6400 Assembly Manuallines
ABB IRB 360 Operating Manual first page preview
ABB IRB 360 Operating Manual
ABB IRB 460 Operating Manual first page preview
ABB IRB 460 Operating Manual
ABB IRC5 Operating Manual first page preview
ABB IRC5 Operating Manual
ABB IRC5 Operating Manual first page preview
ABB IRC5 Operating Manual
ABB IRC5 Operating Manual first page preview
ABB IRC5 Operating Manual
ABB IRB 1400 Product Manual first page preview
ABB IRB 1400 Product Manual
ABB IRB 14000 Product Manual first page preview
ABB IRB 14000 Product Manual
This manual is suitable for:
S4IRB6400
Product
Menu
Learn More
Menu
Legal
Menu
Copyright © 2024 OneStart. All Rights Reserved