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ABB IRB 120 Product Manual

Also see for IRB 120: Operating manualProduct specificationProduct manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Overview of this manual
  5. Product documentation, IRC5
  6. How to read the product manual
  7. Safety
  8. General safety information
  9. Safety in the robot system
  10. Protective stop and emergency stop
  11. Safety risks
  12. CAUTION - Hot parts may cause burns
  13. Safety risks related to tools/work pieces
  14. Safety risks related to pneumatic/hydraulic systems
  15. Safety risks during operational disturbances
  16. Risks associated with live electric parts
  17. Safety actions
  18. Fire extinguishing
  19. Emergency release of the robot arm
  20. Brake testing
  21. Risk of disabling function "Reduced speed 250 mm/s
  22. Enabling device and hold-to-run functionality
  23. Work inside the working range of the robot
  24. Safety signals and symbols
  25. Safety symbols on product labels
  26. Safety related instructions
  27. DANGER - First test run may cause injury or damage
  28. DANGER - Make sure that the main power has been switched off
  29. WARNING - The unit is sensitive to ESD
  30. WARNING - Safety risks during handling of batteries
  31. WARNING - Safety risks during work with gearbox lubricants (oil or grease)
  32. Installation and commissioning
  33. Unpacking
  34. Working range and type of motion
  35. Risk of tipping/stability
  36. On-site installation
  37. Manually releasing the brakes
  38. Orienting and securing the robot
  39. Fitting equipment on robot
  40. Setting the system parameters for a suspended or tilted robot
  41. Loads fitted to the robot, stopping time and braking distances
  42. Restricting the working range
  43. Mechanically restricting the working range
  44. Making robot ready for operation
  45. Electrical connections
  46. Customer connections on the robot
  47. Start of robot in cold environments
  48. Maintenance
  49. Maintenance schedule
  51. Inspection activities
  52. Inspecting mechanical stops
  53. Inspecting dampers
  54. Inspecting timing belts
  55. Inspecting plastic covers
  56. Replacement/changing activities
  57. Replacing the battery pack
  58. Cleaning activities
  59. Repair
  60. General procedures
  61. Replacing parts on the robot
  62. Cable harness
  63. Refitting the cable harness
  64. Replacing the Encoder Interface board
  65. Plastic covers
  66. Upper arm
  67. Lower arm
  68. Motors and motors with gearboxes
  69. Replacing axis-2 motor with gearbox
  70. Replacing axis-3 motor with gearbox
  71. Replacing motor axis 4, with gearbox
  72. Replacing motor axis 5
  73. Replacing motor axis 6
  74. Gearboxes
  75. Replacing gearbox axis 2
  76. Replacing gearbox axis 3
  77. Replacing gearbox axis 4
  78. Replacing gearbox axis 5
  79. Replacing gearbox axis 6
  80. Calibration
  81. Calibration methods
  82. When to calibrate
  83. Synchronization marks and axis movement directions
  84. Calibration movement directions for all axes
  85. Updating revolution counters
  86. Calibrating with Axis Calibration method
  87. Axis Calibration - Running the calibration procedure
  88. Calibrating with manual calibration method
  89. Verifying the calibration
  90. Checking the synchronization position
  91. Decommissioning
  92. Environmental information
  93. Scrapping of robot
  94. Reference information
  95. Applicable standards
  96. Unit conversion
  97. Screw joints
  98. Weight specifications
  99. Standard toolkit
  100. Special tools
  101. Lifting equipment and lifting instructions
  102. Spare parts
  103. Circuit diagrams
  104. Index
ABB IRB 120 Product Manual Manual pdf 151 page image
4.4 Plastic covers4.4.1 Replacing plastic coversIntroductionThe section describes how to replace the plastic covers on the robot.CAUTIONAlways read the section "General procedures" before doing any repair work.Replacing parts on the robot on page 118Continues on next pageProduct manual - IRB 120 1513HAC035728-001 Revision: N© Copyright 2009-2017 ABB. All rights reserved.4 Repair4.4.1 Replacing plastic covers
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This manual is suitable for:
IRB 120
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