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ABB IRB 2600 Product Manual

Also see for IRB 2600 Series: Product manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Overview of this manual
  5. Product documentation, IRC5
  6. How to read the product manual
  7. Safety
  8. General safety information
  9. Safety in the robot system
  10. Safety risks
  11. CAUTION - Hot parts may cause burns
  12. Safety risks related to tools/work pieces
  13. Safety risks related to pneumatic/hydraulic systems
  14. Safety risks with pressure relief valve
  15. Safety risks during operational disturbances
  16. Risks associated with live electric parts
  17. Safety actions
  18. Fire extinguishing
  19. Emergency release of the robot arm
  20. Brake testing
  21. Risk of disabling function "Reduced speed 250 mm/s
  22. Safe use of the jogging device
  23. Work inside the working range of the robot
  24. Signal lamp (optional)
  25. Safety stops
  26. Safety related instructions
  27. Safety symbols on product labels
  28. DANGER - Moving robots are potentially lethal
  29. DANGER - First test run may cause injury or damage
  30. WARNING - The brake release buttons may be jammed after service work
  31. DANGER - Make sure that the main power has been switched off
  32. WARNING - The unit is sensitive to ESD
  33. WARNING - Safety risks during handling of batteries
  34. WARNING - Safety risks during work with gearbox lubricants (oil or grease)
  35. Installation and commissioning
  36. Unpacking
  37. Working range and type of motion
  38. Risk of tipping/stability
  39. On-site installation
  40. Lifting and turning a suspended mounted robot
  41. Setting the system parameters for a suspended or tilted robot
  42. Manually releasing the brakes
  43. Orienting and securing the robot
  44. Fitting equipment on robot
  45. Loads fitted to the robot, stopping time and braking distances
  46. Restricting the working range
  47. Mechanically restricting the working range of axis 1
  48. Installing options
  49. Installing an expansion container
  50. Installation of Foundry Plus Cable guard (option no. 908-1)
  51. Installation of signal lamp (option)
  52. Robot in hot environments
  53. Robot in cold environments
  54. Electrical connections
  55. Customer connection on robot
  56. Customer connections on upper arm
  57. Maintenance
  58. Maintenance schedule and expected component life
  59. Maintenance schedule
  60. Expected component life
  61. Inspection activities
  62. Inspecting the oil level, axis 2 gearbox
  63. Inspecting the oil level, axis 3 gearbox
  64. Inspecting the oil level, axis 4 gearbox
  65. Inspecting oil level, gearbox axes 5 - 6
  66. Inspecting the cable harness
  67. Inspecting information labels
  68. Inspecting the mechanical stop pin, axis 1
  69. Inspecting additional mechanical stops
  70. Inspecting dampers
  71. Inspecting the pressure relief valve
  72. Inspecting Signal lamp (option)
  73. Replacement / Changing activities
  74. Changing the oil, axis 1 gearbox on floor mounted robots
  75. Changing the oil, axis-1 gearbox on suspended robots
  76. Changing the oil, axis-2 gearbox
  77. Changing the oil, axis-3 gearbox
  78. Changing the oil, axis-4 gearbox
  79. Changing oil, axes-5 and -6 gearboxes
  80. Replacing SMB battery
  81. Cleaning
  82. Repair
  83. General procedures
  84. Mounting instructions for bearings
  85. Mounting instructions for seals
  86. Complete robot
  87. Refitting the complete cable harness
  88. Replacing the cable harness in the upper arm - IRB 2600ID
  89. Replacing SMB unit
  90. Replacing the brake release unit
  91. Replacing the base
  92. Product manual - IRB
  93. Upper arm
  94. Replacing complete tubular shaft unit
  95. Replacing wrist unit
  96. Measuring the play, axis 5
  97. Measuring the play, axis 6
  98. Measuring the play, axis 5 (ID upper arm)
  99. Measuring the play, axis 6 (ID upper arm)
  100. Lower arm
  101. Frame and base
  102. Motors
  103. Refitting motors
  104. Replacing motor axis 5 - IRB 2600ID
  105. Replacing motor axis 6 and wrist unit - IRB 2600ID
  106. Adjusting the play
  107. Gearboxes
  108. Replacing gearbox axis 2
  109. Replacing gearbox axis 3
  110. Calibration information
  111. Calibration methods
  112. Calibration scale and correct axis position
  113. Calibration movement directions for all axes
  114. Updating revolution counters
  115. Checking the zero position
  116. Decommissioning
  117. Environmental information
  118. Scrapping of robot
  119. Reference information
  120. Applicable safety standards
  121. Unit conversion
  122. Screw joints
  123. Weight specifications
  124. Standard tools
  125. Special tools
  126. Lifting accessories and lifting instructions
  127. Spare part lists
  128. Circuit diagram
  129. Index
ABB IRB 2600 Product Manual Manual pdf 121 page image
3.3 Inspection activities3.3.1 Inspecting oil level, axis-1 gearboxLocation of oil plugs (floor mounted)The axis 1 gearbox is located between the frame and base of the robot. The oilplug for inspection is shown in the figure.Valid for serial numbers from 101000- or 501000-xx0800000304Oil plug, inspectionAOil plug, gearboxBContinues on next pageProduct manual - IRB 2600 1213HAC035504-001 Revision: G© Copyright 2009-2015 ABB. All rights reserved.3 Maintenance3.3.1 Inspecting oil level, axis-1 gearbox
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IRB 2600 Series
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