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YASKAWA Z1000 Technical Manual

Also see for Z1000 CIMR-ZU*A Series: Programming manualProgramming manualQuick start guideTechnical manualUser manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. YASKAWA ELECTRIC SIEP YAIZ1B 01E YASKAWA AC Drive – Z1000 Bypass Technical Manual
  12. i.1 Preface
  13. Symbols
  14. i.2 General Safety
  15. Safety Messages
  16. General Application Precautions
  17. Motor Application Precautions
  18. Drive Label Warning Example
  19. Bypass Label Warning Example
  20. Warranty Information
  21. RECEIVING
  22. Section Safety
  23. General Description
  24. Model Numbers and Nameplate Checks
  25. Bypass Nameplate
  26. Bypass Enclosures
  27. Bypass Component Descriptions
  28. Bypass Component Names
  29. Front Views
  30. MECHANICAL INSTALLATION
  33. Installation Orientation and Spacing
  34. Exterior and Mounting Dimensions
  35. ELECTRICAL INSTALLATION
  37. Standard Connection Diagram
  38. Main Circuit Wiring
  39. Bypass Main Circuit Terminal Block Configuration
  40. Input and Output Power Wiring Connections
  41. Main Circuit Terminal Functions
  42. Main Input Circuit and Motor Wiring
  43. Wiring the Main Input Circuit
  44. Control Circuit Wiring
  45. Bypass Analog Outputs
  46. Drive Cover Removal
  47. Wiring the Drive Control Circuit Terminal
  48. Switches and Jumpers on the Control Board
  49. Bypass and Drive Control I/O Connections
  50. External Interlock
  51. Remote Transfer to Bypass
  52. START-UP PROGRAMMING & OPERATION
  54. Using the HOA Keypad
  55. HOA Keypad Keys and Displays
  56. LCD Display
  57. Bypass Control Board LEDs
  58. HOA Keypad Menu Structure
  59. The Drive and Programming Modes
  60. Verifying Parameter Changes: Modified Constants
  61. Simplified Setup Using the Quick Setting Group
  62. Powering Up the Drive
  63. Start-Up Procedure
  64. Bypass Start-Up Procedure
  65. Application Selection
  66. Setting 4: Cooling Tower Fan Application
  67. Setting 6: Pump (Secondary) Application
  68. Auto-Tuning
  69. Auto-Tuning Interruption and Fault Codes
  70. T1: Parameter Settings during Induction Motor Auto-Tuning
  71. PROGRAMMING
  72. A: Initialization
  73. b: Application
  74. b2: DC Injection Braking and Short Circuit Braking
  75. b3: Speed Search
  76. b5: PI Control
  77. C: Tuning
  78. C4: Torque Compensation
  79. d: Reference Settings
  80. d2: Frequency Upper/Lower Limits
  81. d3: Jump Frequency
  82. E: Motor Parameters
  83. E2: Motor 1 Parameters
  84. F: Options
  85. H: Terminal Functions
  86. H2: Multi-Function Digital Outputs
  87. H3: Multi-Function Analog Inputs
  88. H4: Multi-Function Analog Outputs
  89. H5: MEMOBUS/Modbus Serial Communication
  90. L: Protection Functions
  91. L2: Momentary Power Loss Ride-Thru
  92. L3: Stall Prevention
  93. L4: Reference Detection
  94. L5: Fault Restart
  95. L6: Torque Detection
  96. L8: Drive Protection
  97. n: Special Adjustments
  98. o: Operator-Related Settings
  99. o2: HOA Keypad Functions
  100. S: Special Parameters
  101. S2: Sequence Timers
  102. Examples of Sequence Timers
  103. T: Motor Tuning
  104. U: Monitor Parameters
  105. Z: Bypass Parameters
  106. Z2: Bypass Control Input/Output
  107. Z3: Bypass Control Communication
  108. Z4: Ethernet Option Bypass Control
  109. DIAGNOSTICS & TROUBLESHOOTING
  111. Motor Performance Fine-Tuning
  112. Drive Alarms, Faults, and Errors
  113. Alarm and Error Displays
  114. Fault Detection
  115. Alarm Detection
  116. Programming Errors
  117. Auto-Tuning Fault Detection
  118. Diagnosing and Resetting Faults
  119. Fault Reset Methods
  120. Troubleshooting without Fault Display
  121. Motor Does Not Rotate Properly after Pressing AUTO Button or after Entering External Run Command
  122. Motor is Too Hot
  123. oPE02 Error Occurs When Lowering the Motor Rated Current Setting
  124. Excessive Motor Oscillation and Erratic Rotation
  125. PI Output Fault
  126. Motor Does Not Restart after Power Loss
  127. PERIODIC INSPECTION & MAINTENANCE
  129. Inspection
  130. Recommended Periodic Inspection
  131. Periodic Maintenance
  132. HOA Keypad Battery Replacement
  133. Drive Cooling Fans
  134. Drive Cooling Fan Component Names
  135. Cooling Fan Replacement: 2A0011 to 2A0059, 4A0005 to 4A0040, and 4A0052ooB
  136. Cooling Fan Replacement: 2A0075 to 2A0114, 4A0052ooA, and 4A0065 to 4A0096
  137. Cooling Fan Replacement: 4A0124
  138. Cooling Fan Replacement: 2A0143 to 2A0273, 4A0156 to 4A0240
  139. Cooling Fan Replacement: 2A0343 and 2A0396
  140. Cooling Fan Replacement: 4A0302
  141. A. SPECIFICATIONS
  142. A.1 Power Ratings
  143. Three-Phase 208 Vac Models Z1B1D059 to D273
  144. Three-Phase 480 Vac Models Z1B1B001 to B034
  145. Three-Phase 480 Vac Models Z1B1B040 to B302
  146. A.2 Drive Specifications
  147. A.3 Drive Watt Loss Data
  148. A.4 Drive Derating Data
  149. A.5 Bypass Options
  150. B. PARAMETER LIST
  151. B.1 Parameter Groups
  152. B.2 A: Initialization Parameters
  153. B.3 b: Application
  155. B.4 C: Tuning
  156. B.5 d: References
  157. B.6 E: Motor Parameters
  158. B.7 F: Options
  159. B.8 H Parameters: Multi-Function Terminals
  162. H4: Analog Outputs
  163. B.9 L: Protection Function
  164. L4: Speed Detection
  166. B.10 n: Special Adjustment
  167. B.11 o: Operator-Related Settings
  168. o4: Maintenance Monitor Settings
  169. B.12 S: Special Application
  171. B.13 U: Monitors
  172. U1: Operation Status Monitors
  173. U2: Fault Trace
  174. U3: Fault History
  175. U4: Maintenance Monitors
  176. U5: PI Monitors
  177. U6: Operation Status Monitors
  178. B.14 Z: Bypass Parameters
  181. Z4: Bypass Control Option Boards
  182. B.15 Defaults by Drive Model
  183. C. BACNET COMMUNICATIONS
  184. C.1 BACnet Configuration
  185. C.2 Communication Specifications
  186. C.3 Connecting to a Network
  187. Wiring Diagram for Multiple Connections
  188. C.4 BACnet Setup Parameters
  189. C.5 Bypass Operations by BACnet
  190. C.6 BACnet Objects Supported
  191. Analog Input Objects
  192. Binary Input Objects
  193. Binary Value Objects
  194. Device Object
  195. C.7 Accessing Bypass Parameters and the Enter Command
  196. C.8 Communication Errors
  197. C.9 BACnet Protocol Implementation Conformance Statement
  198. D. MEMOBUS/MODBUS COMMUNICATIONS
  199. D.1 MEMOBUS/Modbus Configuration
  200. D.2 Communication Specifications
  201. D.3 Connecting to a Network
  203. D.4 MEMOBUS/Modbus Setup Parameters
  204. D.5 Bypass Operations by MEMOBUS/Modbus
  205. D.6 Communications Timing
  206. D.7 Message Format
  207. D.8 Message Examples
  208. Writing to Multiple Registers
  209. D.9 MEMOBUS/Modbus Data Table
  210. Monitor Data
  211. Broadcast Messages
  212. Bypass Fault Codes
  213. D.10 Enter Command
  214. D.11 Communication Errors
  215. E.1 APOGEE FLN Set-Up
  216. E.2 Connecting to a Network
  218. E.3 Slope and Intercept Conversion
  219. Other Functionality
  220. E.4 APOGEE FLN Point List Summary
  221. E.5 Cable Loss Configuration and Behavior
  222. E.6 Mailbox Function
  223. E.7 Fault Codes
  224. F.1 N2 Specifications and Configuration
  225. F.2 Connecting to a Network
  227. F.3 N2 Setup Parameters
  228. F.4 Bypass Operations by N2
  229. F.5 Communications Timing
  230. F.6 Metasys N2 Point Database
  231. Metasys N2 Analog Output (AO) Summary
  232. Metasys N2 Binary Output (BO) Summary
  233. F.7 Mailbox Function
  234. G. STANDARDS COMPLIANCE
  235. G.1 Section Safety
  236. G.2 European Standards
  237. G.3 UL/cUL Standards
  238. H. QUICK REFERENCE SHEET
  239. H.1 Z1000 Bypass and Motor Specifications
  240. H.2 Basic Parameter Settings
  241. Analog Inputs
  242. H.3 User Setting Table
  243. INDEX
YASKAWA Z1000 Technical Manual Manual pdf 448 page image
u Analog InputsTerminal Input Used Setting Valueand Function Name MemoA1 H3-02 =A2 H3-10 =u Multi-Function Digital OutputsName Terminal Output Used Setting Valueand Function Name MemoDO-7 TB1-1, 2, 3 Z2-23 =DO-8 TB1-4, 5, 6 Z2-24 =DO-9 TB1-7, 8, 9 Z2-25 =DO-10 TB1-10, 11, 12 Z2-26 =u Monitor OutputsTerminal Output Used Setting Valueand Function Name MemoFM H4-01 =AM H4-04 =H.2 Basic Parameter Settings448 YASKAWA ELECTRIC SIEP YAIZ1B 01E YASKAWA AC Drive – Z1000 Bypass Technical Manual
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