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YASKAWA Z1000 Technical Manual

Also see for Z1000 CIMR-ZU*A Series: Programming manualProgramming manualQuick start guideTechnical manualUser manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. YASKAWA ELECTRIC SIEP YAIZ1B 01E YASKAWA AC Drive – Z1000 Bypass Technical Manual
  12. i.1 Preface
  13. Symbols
  14. i.2 General Safety
  15. Safety Messages
  16. General Application Precautions
  17. Motor Application Precautions
  18. Drive Label Warning Example
  19. Bypass Label Warning Example
  20. Warranty Information
  21. RECEIVING
  22. Section Safety
  23. General Description
  24. Model Numbers and Nameplate Checks
  25. Bypass Nameplate
  26. Bypass Enclosures
  27. Bypass Component Descriptions
  28. Bypass Component Names
  29. Front Views
  30. MECHANICAL INSTALLATION
  31. Installation Orientation and Spacing
  32. Exterior and Mounting Dimensions
  33. ELECTRICAL INSTALLATION
  34. Standard Connection Diagram
  35. Main Circuit Wiring
  36. Bypass Main Circuit Terminal Block Configuration
  37. Input and Output Power Wiring Connections
  38. Main Circuit Terminal Functions
  39. Main Input Circuit and Motor Wiring
  40. Wiring the Main Input Circuit
  41. Control Circuit Wiring
  42. Bypass Analog Outputs
  43. Drive Cover Removal
  44. Wiring the Drive Control Circuit Terminal
  45. Switches and Jumpers on the Control Board
  46. Bypass and Drive Control I/O Connections
  47. External Interlock
  48. Remote Transfer to Bypass
  49. START-UP PROGRAMMING & OPERATION
  50. Using the HOA Keypad
  51. HOA Keypad Keys and Displays
  52. LCD Display
  53. Bypass Control Board LEDs
  54. HOA Keypad Menu Structure
  55. The Drive and Programming Modes
  56. Verifying Parameter Changes: Modified Constants
  57. Simplified Setup Using the Quick Setting Group
  58. Powering Up the Drive
  59. Start-Up Procedure
  60. Bypass Start-Up Procedure
  61. Application Selection
  62. Setting 4: Cooling Tower Fan Application
  63. Setting 6: Pump (Secondary) Application
  64. Auto-Tuning
  65. Auto-Tuning Interruption and Fault Codes
  66. T1: Parameter Settings during Induction Motor Auto-Tuning
  67. PROGRAMMING
  68. A: Initialization
  69. b: Application
  70. b2: DC Injection Braking and Short Circuit Braking
  71. b3: Speed Search
  72. b5: PI Control
  73. C: Tuning
  74. C4: Torque Compensation
  75. d: Reference Settings
  76. d2: Frequency Upper/Lower Limits
  77. d3: Jump Frequency
  78. E: Motor Parameters
  79. E2: Motor 1 Parameters
  80. F: Options
  81. H: Terminal Functions
  82. H2: Multi-Function Digital Outputs
  83. H3: Multi-Function Analog Inputs
  84. H4: Multi-Function Analog Outputs
  85. H5: MEMOBUS/Modbus Serial Communication
  86. L: Protection Functions
  87. L2: Momentary Power Loss Ride-Thru
  88. L3: Stall Prevention
  89. L4: Reference Detection
  90. L5: Fault Restart
  91. L6: Torque Detection
  92. L8: Drive Protection
  93. n: Special Adjustments
  94. o: Operator-Related Settings
  95. o2: HOA Keypad Functions
  96. S: Special Parameters
  97. S2: Sequence Timers
  98. Examples of Sequence Timers
  99. T: Motor Tuning
  100. U: Monitor Parameters
  101. Z: Bypass Parameters
  102. Z2: Bypass Control Input/Output
  103. Z3: Bypass Control Communication
  104. Z4: Ethernet Option Bypass Control
  105. DIAGNOSTICS & TROUBLESHOOTING
  106. Motor Performance Fine-Tuning
  107. Drive Alarms, Faults, and Errors
  108. Alarm and Error Displays
  109. Fault Detection
  110. Alarm Detection
  111. Programming Errors
  112. Auto-Tuning Fault Detection
  113. Diagnosing and Resetting Faults
  114. Fault Reset Methods
  115. Troubleshooting without Fault Display
  116. Motor Does Not Rotate Properly after Pressing AUTO Button or after Entering External Run Command
  117. Motor is Too Hot
  118. oPE02 Error Occurs When Lowering the Motor Rated Current Setting
  119. Excessive Motor Oscillation and Erratic Rotation
  120. PI Output Fault
  121. Motor Does Not Restart after Power Loss
  122. PERIODIC INSPECTION & MAINTENANCE
  123. Inspection
  124. Recommended Periodic Inspection
  125. Periodic Maintenance
  126. HOA Keypad Battery Replacement
  127. Drive Cooling Fans
  128. Drive Cooling Fan Component Names
  129. Cooling Fan Replacement: 2A0011 to 2A0059, 4A0005 to 4A0040, and 4A0052ooB
  130. Cooling Fan Replacement: 2A0075 to 2A0114, 4A0052ooA, and 4A0065 to 4A0096
  131. Cooling Fan Replacement: 4A0124
  132. Cooling Fan Replacement: 2A0143 to 2A0273, 4A0156 to 4A0240
  133. Cooling Fan Replacement: 2A0343 and 2A0396
  134. Cooling Fan Replacement: 4A0302
  135. A. SPECIFICATIONS
  136. A.1 Power Ratings
  137. Three-Phase 208 Vac Models Z1B1D059 to D273
  138. Three-Phase 480 Vac Models Z1B1B001 to B034
  139. Three-Phase 480 Vac Models Z1B1B040 to B302
  140. A.2 Drive Specifications
  141. A.3 Drive Watt Loss Data
  142. A.4 Drive Derating Data
  143. A.5 Bypass Options
  144. B. PARAMETER LIST
  145. B.1 Parameter Groups
  146. B.2 A: Initialization Parameters
  147. B.3 b: Application
  148. B.4 C: Tuning
  149. B.5 d: References
  150. B.6 E: Motor Parameters
  151. B.7 F: Options
  152. B.8 H Parameters: Multi-Function Terminals
  153. H4: Analog Outputs
  154. B.9 L: Protection Function
  155. L4: Speed Detection
  156. B.10 n: Special Adjustment
  157. B.11 o: Operator-Related Settings
  158. o4: Maintenance Monitor Settings
  159. B.12 S: Special Application
  160. B.13 U: Monitors
  161. U1: Operation Status Monitors
  162. U2: Fault Trace
  163. U3: Fault History
  164. U4: Maintenance Monitors
  165. U5: PI Monitors
  166. U6: Operation Status Monitors
  167. B.14 Z: Bypass Parameters
  168. Z4: Bypass Control Option Boards
  169. B.15 Defaults by Drive Model
  170. C. BACNET COMMUNICATIONS
  171. C.1 BACnet Configuration
  172. C.2 Communication Specifications
  173. C.3 Connecting to a Network
  174. Wiring Diagram for Multiple Connections
  175. C.4 BACnet Setup Parameters
  176. C.5 Bypass Operations by BACnet
  177. C.6 BACnet Objects Supported
  178. Analog Input Objects
  179. Binary Input Objects
  180. Binary Value Objects
  181. Device Object
  182. C.7 Accessing Bypass Parameters and the Enter Command
  183. C.8 Communication Errors
  184. C.9 BACnet Protocol Implementation Conformance Statement
  185. D. MEMOBUS/MODBUS COMMUNICATIONS
  186. D.1 MEMOBUS/Modbus Configuration
  187. D.2 Communication Specifications
  188. D.3 Connecting to a Network
  189. D.4 MEMOBUS/Modbus Setup Parameters
  190. D.5 Bypass Operations by MEMOBUS/Modbus
  191. D.6 Communications Timing
  192. D.7 Message Format
  193. D.8 Message Examples
  194. Writing to Multiple Registers
  195. D.9 MEMOBUS/Modbus Data Table
  196. Monitor Data
  197. Broadcast Messages
  198. Bypass Fault Codes
  199. D.10 Enter Command
  200. D.11 Communication Errors
  201. E.1 APOGEE FLN Set-Up
  202. E.2 Connecting to a Network
  203. E.3 Slope and Intercept Conversion
  204. Other Functionality
  205. E.4 APOGEE FLN Point List Summary
  206. E.5 Cable Loss Configuration and Behavior
  207. E.6 Mailbox Function
  208. E.7 Fault Codes
  209. F.1 N2 Specifications and Configuration
  210. F.2 Connecting to a Network
  211. F.3 N2 Setup Parameters
  212. F.4 Bypass Operations by N2
  213. F.5 Communications Timing
  214. F.6 Metasys N2 Point Database
  215. Metasys N2 Analog Output (AO) Summary
  216. Metasys N2 Binary Output (BO) Summary
  217. F.7 Mailbox Function
  218. G. STANDARDS COMPLIANCE
  219. G.1 Section Safety
  220. G.2 European Standards
  221. G.3 UL/cUL Standards
  222. H. QUICK REFERENCE SHEET
  223. H.1 Z1000 Bypass and Motor Specifications
  224. H.2 Basic Parameter Settings
  225. Analog Inputs
  226. H.3 User Setting Table
  227. INDEX
/ 466
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This manual is suitable for:
Z1000 CIMR-ZU*A Series