ABB IRB 4600 Foundry Prime Product Manual

Contents

ABB IRB 4600 Foundry Prime Product Manual Manual pdf 5 page image

Table of contents9Overview of this manual ...................................................................................................................13Product documentation ....................................................................................................................15How to read the product manual ......................................................................................................16Important information about robots with protection type Foundry Prime ......................................171 Safety171.1 General safety information ..................................................................................171.1.1 Limitation of liability .................................................................................191.1.2 Protective stop and emergency stop ...........................................................201.2 Safety actions ...................................................................................................201.2.1 Fire extinguishing ....................................................................................211.2.2 Emergency release of the robot axes ..........................................................221.2.3 Make sure that the main power has been switched off ....................................231.3 Safety risks ......................................................................................................231.3.1 Safety risks during installation and service work on robots ..............................251.3.2 Moving robots are potentially lethal ............................................................261.3.3 First test run may cause injury or damage ....................................................271.3.4 Work inside the working range of the robot ..................................................281.3.5 Enabling device and hold-to-run functionality ...............................................291.3.6 Risks associated with live electric parts .......................................................311.3.7 The unit is sensitive to ESD .......................................................................321.3.8 Hot parts may cause burns .......................................................................331.3.9 Safety risks related to pneumatic/hydraulic systems ......................................341.3.10 Safety risks with pressure relief valve .........................................................351.3.11 Brake testing ..........................................................................................361.3.12 Safety risks during handling of batteries ......................................................371.3.13 Safety risks during work with gearbox lubricants (oil or grease) .......................391.4 Safety signals and symbols .................................................................................391.4.1 Safety signals in the manual ......................................................................411.4.2 Safety symbols on product labels ...............................................................472 Installation and commissioning472.1 Introduction ......................................................................................................482.2 Installation and operational requirements for Foundry Prime robots ............................522.3 Unpacking .......................................................................................................522.3.1 Pre-installation procedure .........................................................................562.3.2 Surface inspection before start-up - Foundry Prime .......................................572.3.3 Working range and type of motion ..............................................................602.3.4 Risk of tipping/stability .............................................................................612.4 On-site installation ............................................................................................612.4.1 Lifting robot with roundslings ....................................................................642.4.2 Lifting and turning a suspended mounted robot ............................................652.4.3 Setting the system parameters for a suspended or tilted robot .........................692.4.4 Manually releasing the brakes ...................................................................722.4.5 Orienting and securing the robot ................................................................762.4.6 Fitting equipment on robot ........................................................................822.4.7 Surface inspection before start-up - Foundry Prime .......................................832.4.8 Loads fitted to the robot, stopping time and braking distances .........................842.4.9 Installation of signal lamp (option) ..............................................................852.5 Restricting the working range ..............................................................................852.5.1 Axes with restricted working range .............................................................862.5.2 Mechanically restricting the working range of axis 1 ......................................892.6 Installing options ...............................................................................................892.6.1 Installing an expansion container ...............................................................922.7 Robot in hot environments ..................................................................................922.7.1 Start of robot in hot environments ..............................................................Product manual - IRB 4600 Foundry Prime 53HAC040585-001 Revision: M© Copyright 2013-2018 ABB. 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