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ABB IRB 4600 Foundry Prime Product Manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Overview of this manual
  5. Product manual - IRB
  6. Product documentation
  7. How to read the product manual
  8. Important information about robots with protection type Foundry Prime
  9. Safety
  10. Protective stop and emergency stop
  11. Safety actions
  12. Emergency release of the robot axes
  13. Make sure that the main power has been switched off
  14. Safety risks
  15. Moving robots are potentially lethal
  16. First test run may cause injury or damage
  17. Work inside the working range of the robot
  18. Enabling device and hold-to-run functionality
  19. Risks associated with live electric parts
  20. The unit is sensitive to ESD
  21. Hot parts may cause burns
  22. Safety risks related to pneumatic/hydraulic systems
  23. Safety risks with pressure relief valve
  24. Brake testing
  25. Safety risks during handling of batteries
  26. Safety risks during work with gearbox lubricants (oil or grease)
  27. Safety signals and symbols
  28. Safety symbols on product labels
  29. Installation and commissioning
  30. Installation and operational requirements for Foundry Prime robots
  31. Unpacking
  32. Surface inspection before start-up - Foundry Prime
  33. Working range and type of motion
  34. Risk of tipping/stability
  35. On-site installation
  36. Lifting and turning a suspended mounted robot
  37. Setting the system parameters for a suspended or tilted robot
  38. Manually releasing the brakes
  39. Orienting and securing the robot
  40. Fitting equipment on robot
  42. Loads fitted to the robot, stopping time and braking distances
  43. Installation of signal lamp (option)
  44. Restricting the working range
  45. Mechanically restricting the working range of axis 1
  46. Installing options
  47. Robot in hot environments
  48. Robot in cold environments
  49. Electrical connections
  50. Customer connection on robot
  51. Customer connections on upper arm
  52. Additional installation (Foundry Prime)
  53. Commissioning (Foundry Prime)
  54. Maintenance
  55. Introduction for Foundry Prime robots
  56. Maintenance schedule
  58. Expected component life
  59. Inspection activities
  60. Inspecting the oil level, axis 2 gearbox
  61. Inspecting the oil level, axis 3 gearbox
  62. Inspecting the oil level, axis 4 gearbox
  63. Inspecting oil level, gearbox axes 5 - 6
  64. Inspecting the cable harness
  65. Inspecting information labels
  66. Inspecting the mechanical stop pin, axis 1
  67. Inspecting additional mechanical stops
  68. Inspecting dampers
  69. Inspecting the leak proof o-ring and pressure relief valves
  70. Inspecting Signal lamp (option)
  71. Inspection of air hoses (Foundry Prime)
  72. Inspection of surface treatment (Foundry Prime)
  73. Replacement activities
  74. Changing the oil, axis 1 gearbox on floor mounted robots
  75. Changing the oil, axis-1 gearbox on suspended robots
  76. Changing the oil, axis-2 gearbox
  77. Changing the oil, axis-3 gearbox
  78. Changing the oil, axis-4 gearbox
  79. Changing oil, axes-5 and -6 gearboxes
  80. Replacing SMB battery
  81. Analysis activities
  82. Cleaning activities
  83. Repair
  84. General procedures
  85. Mounting instructions for bearings
  86. Mounting instructions for seals
  87. Cut the paint or surface on the robot before replacing parts
  88. The brake release buttons may be jammed after service work
  89. Complete robot
  90. Refitting the complete cable harness
  91. Replacement of air nipples and hoses (Foundry Prime)
  92. Replacing SMB unit
  93. Replacing the brake release board
  94. Replacing the base
  95. Upper arm
  96. Replacing complete tubular shaft unit
  97. Replacing wrist unit
  98. Measuring the play, axis 5
  99. Measuring the play, axis 6
  100. Lower arm
  101. Frame and base
  102. Motors
  103. Refitting motors
  104. Adjusting the play of axis 4, 5 and 6 motors
  105. Gearboxes
  106. Replacing gearbox axis 2
  107. Replacing gearbox axis 3
  108. Calibration
  109. Calibration methods
  110. When to calibrate
  111. Synchronization marks and axis movement directions
  112. Calibration movement directions for all axes
  113. Updating revolution counters
  114. Calibrating with Axis Calibration method
  115. Calibration tools for Axis Calibration
  116. Installation locations for the calibration tools
  117. Axis Calibration - Running the calibration procedure
  118. Calibrating with Calibration Pendulum method
  119. Verifying the calibration
  120. Checking the synchronization position
  121. Decommissioning
  122. Environmental information
  123. Scrapping of robot
  124. Reference information
  125. Applicable standards
  126. Unit conversion
  127. Screw joints
  128. Weight specifications
  129. Standard tools
  130. Special tools
  131. Lifting accessories and lifting instructions
  132. Spare part lists
  133. Circuit diagram
  134. Index
ABB IRB 4600 Foundry Prime Product Manual Manual pdf 345 page image
4.8.3 Replacing gearbox axis 3Location of gearbox axis 3The gearbox is located as shown in the figure.AB CD Exx0800000398Upper armAO-ringBAxis-3 gearboxCWashers (18 pcs)DAttachment screws M8x80 quality Steel 12.9 Gleitmo (18 pcs)ERequired equipmentNoteArt. no.EquipmentSee Spare part lists on page 399.GearboxM8 (2 pcs)Guide pinsUsed to guide the gearbox and theupper arm during removal/refitting.3HAB7887-1Rotation toolContinues on next pageProduct manual - IRB 4600 Foundry Prime 3453HAC040585-001 Revision: M© Copyright 2013-2018 ABB. All rights reserved.4 Repair4.8.3 Replacing gearbox axis 3
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IRB 4600 Foundry Prime
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