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IRB 360 Series
ABB IRB 360-1/800 Product Manual
ABB IRB 360-1/800 Product Manual
Also see for IRB 360 Series:
Product manual
Product Manual, Spare Parts
Table of content
Contents
Table Of Contents
Table Of Contents
Table Of Contents
Overview of this manual
Product documentation
How to read the product manual
Safety
Protective stop and emergency stop
Safety actions
Emergency release of the robot axes
Make sure that the main power has been switched off
Safety risks
Moving robots are potentially lethal
First test run may cause injury or damage
Work inside the working range of the robot
Enabling device and hold-to-run functionality
Risks associated with live electric parts
The unit is sensitive to ESD
Hot parts may cause burns
Safety risks related to pneumatic/hydraulic systems
Brake testing
Safety risks during handling of batteries
Safety risks during work with gearbox lubricants (oil or grease)
Safety signals and symbols
Safety symbols on product labels
Installation and commissioning
Structure manipulator
Unpacking
Transport
Assembling the robot IRB 360
Working range and type of motion
On-site installation
Lifting the robot with roundslings
Amount of required space
Orienting and securing the robot frame
Orienting and securing the robot
Manually releasing the brakes
Fitting equipment on robot
Loads
Installation of options
Installation of (optional) customer connections IRB 360
Installation of vacuum system (option 218-9)
Electrical connections
Manipulator cables IRB 360
Start of robot in cold environments
Maintenance
Maintenance schedule
Regular maintenance
Maintenance schedule IRB 360
Inspection activities
Telescopic shaft, wash down, axis 4
Telescopic shaft, stainless, axis 4
Vacuum system (optional)
Bar system
Joint balls
Upper arms
Hoses
Spring units
Movable plate
Inspecting information labels
Replacement/changing activities
Changing the telescopic shaft including universal joints
Lubrication activities
Gearboxes, axes 1- 4
Cleaning activities
Standard cleaning
Wash down cleaning
Wash down stainless cleaning
Clean room cleaning
Measuring activities
Repair
General procedures
Mounting instructions for seals
Screw joints
Cut the paint or surface on the robot before replacing parts
Complete robot
Replacement of serial measurement board
Replacement of parallel arms
Replacement of upper arm
Replacement of bearing rings
Replacement of movable plate
Replacement of telescopic shaft
Replacement of universal joint
Replacement of joint balls
Replacement of gearbox unit 1- 3
Replacement of gearbox unit 4
Replacement of motor axis 1-3
Replacement of motor axis 4
Replacement of labels
Replacing of calibration marks
Vacuum system
Product manual - IRB
Draining of water separation filter
Replacement of ejector unit
Cable harness
Replacement of brake release button
Calibration information
Calibration method
Calibration movement directions for all axes
Synchronization marks and synchronization position for axes
Calibrating axis 1-3
Calibrating axis 4
Fine calibration procedure on FlexPendant
Updating revolution counters
Serial measurement board memory
Checking the synchronization position
Decommissioning
Environmental information
Scrapping of robot
Reference information
Applicable standards
Unit conversion
Weight specifications
Standard toolkit
Special tools
Lifting accessories and lifting instructions
Grease specification
Spare part lists
Circuit diagrams
Index
Lifting the robot
Note
Action
CAUTION
The delivery package weighs 200 kg! All lifting ac-
cessories used must be sized accordingly.
1
Lift the robot package to the installation site.
2
Product manual - IRB 360
59
3HAC030005-001 Revision: U
© Copyright 2008-2018 ABB. All rights reserved.
2 Installation and commissioning
2.4.1 Lifting the robot with fork lift
Continued
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This manual is suitable for:
IRB 360 Series
IRB 360-1/1130
IRB 360-1/1600
IRB 360-1/800
IRB 360-3/1130
IRB 360-6/1600
IRB 360-8/1130