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IRB 2400/10
ABB IRB 2400/L Product Manual
ABB IRB 2400/L Product Manual
Also see for IRB 2400/10:
Product manual
Product specification
Table of content
Contents
Table Of Contents
Table Of Contents
Table Of Contents
Overview
How to read the product manual
Product documentation, M2000/M2000A
Product documentation, M2004
Safety
General safety information
Safety risks
Safety risks related to tools/workpieces
Safety risks related to pneumatic/hydraulic systems
Safety risks during operational disturbances
Risks associated with live electric parts
Safety actions
Fire extinguishing
Emergency release of the robot's arm
Brake testing
Risk of disabling function "Reduced speed 250 mm/s
Safe use of the FlexPendant
Work inside the robot's working range
Translate the information on safety and information labels
Safety related instructions
DANGER - Moving robots are potentially lethal
DANGER - First test run may cause injury or damage
WARNING - The unit is sensitive to ESD
WARNING - Safety risks during work with gearbox oil
Installation and commissioning
Unpacking
Working range
On-site installation
Manually releasing the brakes
Orienting and securing the robot
Suspended mounting
Loads
Restricting the working range
Mechanically restricting the working range of axis 1
Mechanically restricting the working range of axis
Installation of limit switch, axis 3
Electrical connections
Robot cabling and connection points
Making robot ready for operation (Cleanroom)
Maintenance
Maintenace schedule
Maintenance schedule
Changing activites
Oil change, gearbox axes 5-6 (wrist unit)
Replacement of SMB battery unit
Repair
General procedures
Mounting instructions for bearings
Mounting instructions for seals
Complete robot
Replacement of cable harness, axes 4-6
Upper arm
Replacement of wrist IRB 2400L
Replacement of complete upper arm
Lower arm
Replacement of tie rod
Frame and base
Replacement of brake release unit
Replacement of parallel arm
Motors
Replacement of motor, axis 2
Replacement of motor, axis 3
Replacement of motors, axes 4-6, IRB 2400L
Replacement of motors, axes 4-6, IRB 2400/10/16
Gearboxes
Replacement of drive shaft unit, IRB 2400L
Calibration information
Calibration methods
Calibration scales and correct axis position
Calibration movement directions for all axes
Updating revolution counters
Checking the calibration position
Reference information
Applicable safety standards
Unit conversion
Screw joints
Weight specifications
Standard toolkit
Special tools
Lifting equipment and lifting instructions
Spare parts and exploded views
Spare parts - base
Spare parts - lower arm
Spare parts - upper arm, IRB 2400/L
Spare parts - drive unit, IRB 2400/L
Spare parts - customer cable, axis 4
Spare parts - limit switch
Circuit diagram
6 Reference information
6.1. Introduction
171
3HAC022031-001
Revision: C
© Copyright 2004-2008 ABB. All rights reserved.
6 Reference information
6.1. Introduction
General
This chapter includes general information, complementing the more specific information in
the different procedures in the manual.
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This manual is suitable for:
IRB 2400/10
IRB 2400/16
IRB 2400/L