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ABB IRB 1600 - 5/1,2 type A Product Manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Overview
  5. Product documentation, M2004
  6. How to read the product manual
  7. Safety
  8. General safety information
  9. Safety risks
  10. Safety risks related to tools/workpieces
  11. Safety risks related to pneumatic/hydraulic systems
  12. Safety risks during operational disturbances
  13. Risks associated with live electric parts
  14. Safety actions
  15. Fire extinguishing
  16. Emergency release of the robot's arm
  17. Brake testing
  18. Risk of disabling function "Reduced speed 250 mm/s
  19. Safe use of the FlexPendant
  20. Work inside the robot's working range
  21. Signal lamp (optional)
  22. Translate the information on safety and information labels
  23. Safety related instructions
  24. DANGER - Moving robots are potentially lethal
  25. DANGER - First test run may cause injury or damage
  26. WARNING - The brake release buttons may be jammed after service work
  27. WARNING - The unit is sensitive to ESD
  28. WARNING - Safety risks during work with gearbox oil
  29. Installation and commissioning
  30. Unpacking
  31. Working range
  32. On-site installation
  33. Manually releasing the brakes
  34. Orienting and securing the robot
  35. Suspended mounting
  36. Loads
  37. Fitting equipment on the robot (robot dimensions)
  38. Installation of signal lamp for 1600 (option)
  39. Installation of signal lamp for 1600 ID (option)
  40. Restricting the working range
  41. Installation of additional mechanical stops on axis 1
  42. Installation of additional mechanical stop on axis 2
  43. Installation of additional mechanical stops on axis 3
  44. Installation of position switch, axis 1
  45. Electrical connections
  46. Robot cabling and connection points
  47. Customer connections on the robot
  48. Making robot ready for operation (Cleanroom)
  49. Maintenance
  50. Maintenance schedule and expected component life
  51. Maintenance schedule
  52. Expected component life
  53. Inspection activities
  54. Replacement activities
  55. Oil change, gearbox axes 5 and 6
  56. Oil change, gearbox axes 5- 6, IRB 1600ID
  57. Replacement of measurement system battery pack
  58. Cleaning activities
  59. Repair
  60. General procedures
  61. Mounting instructions for bearings
  62. Mounting instructions for seals
  63. Complete manipulator
  64. Replacement of cable harness, IRB 1600ID
  65. Replacement of complete arm system
  66. Upper and lower arm
  67. Replacement of complete upper arm, IRB 1600ID
  68. Replacement of complete lower arm
  69. Replacement of wrist unit
  70. Replacement of wrist unit, IRB1600ID
  71. Replacement of damper, axis 2
  72. Replacement of damper, axis 3
  73. Replacement of Mechanical damper, axis 3, IRB 1600ID
  74. Replacement of damper, axis 5
  75. Remove upper arm AW Gun
  76. Fitting equipment on the robot, IRB 1600ID
  77. Frame and base
  78. Replacement of serial measurement unit
  79. Replacement of push button unit
  80. Motors
  81. Replacement of motor, axis 2
  82. Replacement of motor, axis 3
  83. Replacement of motor, axis 3, IRB 1600ID
  84. Replacement of motor, axis 4
  85. Replacement of motor, axis 4, 1600ID
  86. Replacement of motor and timing belt, axis 5
  87. Replacement of motor, axis 5, IRB 1600ID
  88. Replacement of motor and timing belt, axis 6
  89. Replacement of motor, axis 6 IRB 1600ID
  90. Gearboxes
  91. Service work on gearboxes, axes 3, 4, 5 and 6
  92. Calibration information
  93. Calibration methods
  94. Calibration scales and correct axis position
  95. Calibration movement directions for all axes
  96. Updating revolution counters
  97. Checking the calibration position
  98. Robot description
  99. Reference information
  100. Unit conversion
  101. Screw joints
  102. Weight specifications
  103. Standard toolkit
  104. Special tools
  105. Lifting equipment and lifting instructions
  106. Spare parts and exploded views
  107. Spare parts - base
  108. Spare parts - base connections
  109. Spare parts - frame
  110. Spare parts - lower arm
  111. Spare parts - upper arm
  112. Spare parts - options
  113. Spare parts - upper arm 1600ID
  114. Circuit diagram
ABB IRB 1600 - 5/1,2 type A Product Manual Manual pdf 164 page image
4 Repair4.4.10. Remove upper arm AW Gun3HAC026660-001 Revision: C162© Copyright 2006-2008 ABB. All rights reserved.2. Refit the welding gun using the6X Socket head cap screw M5(C).Refit the locking sleeve (B).Lock the sleeve using thelocking ring (A).xx0700000150A. Locking ringB. Locking sleeveC. Screw M53. Refit the welding cable (C).Lock the cable using the screw(B).xx0700000151A. Locking sleeveB. Locking screwC. Welding cable4. Refit the brace (A).xx0700000273Action NoteContinued
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This manual is suitable for:
IRB 1600 - 5/1IRB 1600 - 5/1,2 type AIRB 1600 - 6/1IRB 1600 - 7/1IRB 1600 - 8/1IRB 1600ID
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