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Motoman MH Series
YASKAWA Motoman MH Series Manual
YASKAWA Motoman MH Series Manual
Table of content
Contents
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
Table Of Contents
About this Document
System Overview
System Layout – Type I
Reference to Other Documentation
Introduction
Standard Conventions
General Safeguarding Tips
Installation Safety
Operation Safety
Maintenance Safety
MH-Series Drive Assemblies – Type I
MH-series Drive Assembly – Type II
MotoMount
NS600 Module
Materials Required
Installing the MH-Series Drive Assembly – Type I
Figure 4-2 MH75/175 Mounting Hole Pattern
Figure 4-3 MH450 Mounting Hole Pattern
Figure 4-6 Leveling Hardware
Connecting the Cables
Installing the MH-Series Drive Assembly – Type II
Floor Mounting – Type II
Figure 4-10 Leveling Hardware
Tailstock Column Installation
Type II Installation
Leveling the Tailstock
Figure 4-17 Leveling the Tailstock – Type II
Installing the MotoMount Tailstock Adapter
Installing the Bearing Housing Base
Figure 4-21 Tooling Fixture Installation-Headstock
Tooling Fixture Installation (regular)
Figure 4-23 Measurement Point for Horizontal Alignment, Bottom View
Figure 4-25 Vertical Position - Drive Bushing on Top
Tooling Fixture Removal
Figure 4-26 MotoMount Mounting Hole Pattern
Securing MotoMount Drive Components onto Faceplate
MotoMount HD Adjustments
Figure 4-29 Nominal Center Position - Side View
Tooling Fixture Installation – MotoMount HD
Conducting a Safety/Operation Check
Headstock Only – Tooling Recommendations
Customer-supplied Tooling Fixture
Figure 5-4 Mounting Holes on Faceplate MH450
Headstock/Tailstock with MotoMount
Figure 5-7 Tooling Fixture Inspection
Figure 5-10 Drive Component Clearance – MotoMount
Figure 5-12 Tailstock Adapter – MotoMount
Figure 5-14 Tailstock Component Clearance - MotoMount HD
Operating the NS600
Table 6-1 Outputs/Inputs – 2-position Continuous Rotation
Table 6-2 Outputs/Inputs – 3-position Continuous Rotation
Table 6-3 Outputs/Inputs – 4-position Continuous Rotation
Table 6-4 Outputs/Inputs – 2-position Reciprocating Rotation
Alarms
Spare Parts
Weld Ground Brush Replacement – Type I
Figure 7-2 Brush Assembly
Weld Ground Brush Replacement – Type II
Figure 7-4 Brush Cable Post
Figure 7-5 Brush Assembly
Figure 7-6 Brush Removal MH1000/3000
Reset Headstock To Home Position
Homing
Figure 7-8 Home Position – Type II
Adjusting Position Limit Switches
Figure 7-9 Position Limit Switch Setting – Type I
NS600 List of Spares
Maintenance Schedule
Troubleshooting
Figure A-1 MH75 Performance Charts
Figure A-2 MH150 Performance Charts
Figure A-3 MH450 Performance Charts
Figure A-4 MH1000 Performance Charts
Figure A-5 MH1500 Performance Charts
Figure A-6 MH3000 Performance Charts
Figure B-1 MH75/150 Drive Assembly Components
Table B-1 Parts List – MH75/150 Common Components
Figure B-2 MH450 Drive Assembly Components
Table B-2 Parts List – Headstock, 450 kg
Figure B-3 MotoMount Tailstock Components – 75/150/450 kg
Table B-3 Parts List – Tailstock Assembly, 75/150/450 kg
Figure B-4 MH1500 Drive Assembly Components
Table B-4 Parts List – Headstock, 1500 kg
Figure B-5 MH1000/3000 Headstock Components
Table B-5 Parts List – Headstock 1000/3000 kg
Figure B-6 MotoMount HD Tailstock Components – 1000/1500/3000 kg
Table B-6 Parts List – Tailstock Assembly, MotoMount HD
Figure B-7 Type II Drive Assembly Components
Table B-7 Parts List – Type II Drive Assembly Components
Figure B-8 MotoMount Drive Components
Table B-8 Parts List – MotoMount Drive Components
Figure B-9 MotoMount HD Drive Components
Table B-9 Parts List – MotoMount HD Drive Components
Figure B-10 Slip Ring Kit for MotoMount HD
Table B-10 Part List - Slip Ring Kit Components
ILLUSTRATED PARTS LIST
MOTO
MAN
B-21
MH-Series Positioner Manual with MotoMount
Figure B-10
Slip Ring Kit for MotoMount HD
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This manual is suitable for:
Motoman MH Series
Motoman MH150
Motoman MH1500
Motoman MH450
Motoman MH75