Campbell Hausfeld WT2531 Installation Instructions Manual

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Campbell Hausfeld WT2531 Installation Instructions Manual Manual pdf 1 page image

Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/orproperty damage! Retain instructions for future reference.IN973400AV 8/05Installation Instructions Model WT2531AluminumWelding KitBUILT TO LASTDescriptionModel WT2531 is an aluminum weldingkit designed for use on CampbellHausfeld wire feed MIG welders(WG206X and WG208X series). This kitincludes: PTFE wire liner (Part Number:WC403621AV) , smooth-groove driveroller (Part Number: WC500806AV) ,four pieces of 0.030" (0.8 mm)aluminum contact tips (Part Number:WT501700AV), and 2 compression seals.These parts, when installed in yourwelder, allow welding aluminum withgreater success. Along with this kit, youwill need a spool of 0.030" (0.8 mm)aluminum MIG wire (Part Number:WE303001AV) and a bottle of 100%Argon shielding gas (available fromyour local welding gas supplier).PTFE Wire LinerThe PTFE wire liner reduces the drag onthe soft aluminum welding wire. DONOT USE TO WELD STEEL. This linershould be used for aluminum weldingonly to prevent contamination.1. Verify the welder is OFF andUNPLUGGED.2. Open wire feed door and locatedrive deck. Remove torch cablecover by removing three screws (seefigure 1).3. Disassemble torch handle byremoving five screws (see figure 2).For parts, manuals, product & service informationvisit www.chpower.comor call 1-800-746-5641© 2005 Campbell Hausfeld/Scott Fetzer4. Remove swan neck/valve assemblyfrom handle (see figure 3).5. Using two 14 mm wrenches, holdthe compression nut and loosen thejam nut (see figure 4a). Thenremove the compression nut. Slidethe wire liner, compression nut andcompression seal out of the swanneck being careful not to kink thewire liner in the process (see figure4b).Figure 1 – Remove these three screwsFigure 3Figure 4a - Hold compression nut (1),loosen jam nut (2)Figure 4b - Wire liner (1), compressionnut (2), compression seal (3),swan neck (4)Figure 5(1) (2)(1) (2) (3) (4)6. Straighten the torch hose andremove the existing wire liner,compression nut and compressionseal. Then remove the compressionnut from the wire liner. Note:sometimes the compression seal isstuck to the wire liner; therefore,new seals are included in this kit.7. Insert new PTFE wire liner into torchhose. Slide compression nut andnew compression seal onto wireliner. Slide wire liner into swan neckuntil it stops against the back of thecontact tip. Tighten the compressionnut and then tighten the jam nut.8. Place swan neck/valve assembly intotorch handle, making sure smallwires are located correctly (seefigure 5). Reassemble torch handlewith five screwsFigure 2 – Remove these five screwsREMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.