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ABB PGC2000 Operation And Service Manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. Table Of Contents
  15. Table Of Contents
  16. Table Of Contents
  17. Table Of Contents
  18. Table Of Contents
  19. Table Of Contents
  20. GLOSSARY
  21. EQUIPMENT DESCRIPTION
  22. PGC2000 WITH FLAME PHOTOMETRIC DETECTOR
  23. SYSTEM VARIATIONS
  24. Power
  25. Gas Control (Analog)
  26. Gas Control (Digital)
  27. SAFETY CONSIDERATIONS
  28. Plumbing Installation
  29. Purge Air Alarm
  30. EQUIPMENT MOUNTING
  31. Analyzer Air
  32. Electrical
  33. INITIAL SETUP OF EQUIPMENT
  34. Sample System Checkout
  35. Leak Check
  36. MATCHING COLUMN FLOWS
  37. Checking Total Column Flow
  38. Checking Analytical Flow Adjust
  39. Checking Backflush Flow
  40. Checking Selector Flow Adjust
  41. EQUIPMENT STARTUP
  42. Chroma Board Screen
  43. Verify GCC Operation
  44. Background Screen
  45. Calibration Run
  46. Request Analysis Screen
  47. Checking Streams
  48. Chroma I/O Board Setup
  49. Remote Number Identification with SW1
  50. Analytical Operation
  51. Manual Control Mode Screen
  52. Time Cycle Check
  53. Benchmark Run
  54. TCD Zero Adjust (Filament TCD Only)
  55. CONNECTING THE ANALYZER TO VistaNET
  56. VN Menu Screen (Startup Highlighted)
  57. Setting Access Levels
  58. Subscriber List
  59. VN Menu Screen (Tables Highlighted)
  60. Completing the VistaNET Connection
  61. Controller Status Screen
  62. CONTROLS AND INDICATORS
  63. Regulator and Gauge Panels
  64. Display Screen
  65. Stopping Analytical Operation
  66. CHROMATOGRAMS
  67. SHUT DOWN PROCEDURES
  68. COMMAND TREE
  69. FUNCTIONAL DESCRIPTION
  70. DETECTORS
  71. Flame Ionization Detector (FID)
  72. Thermal Conductivity Detector (TCD)
  73. Flame Photometric Detector (FPD)
  74. Simultaneous Dual Detectors
  75. Background Screen, Simultaneous Dual Detectors
  76. Second Chroma Board Screen
  77. Control Parameters Screen
  78. CIRCUIT BOARDS
  79. TCD Amplifier PCB
  80. Communications PCB (Option)
  81. Preparing a Method Table
  82. Method Table #?? Screen
  83. Method Table #01 Screen
  84. Editing a Method Table
  85. Printing a Method Table
  86. PEAK DETECTION
  87. Forced Gating
  88. Slope Detection: Supplemental Functions
  89. Example of Tangent Skim
  90. Examples of Peak End
  91. Example of Reverse Projection
  92. OTHER TIME-CODED FUNCTIONS
  93. Stream Step
  94. Skip Next TCF If Stream =
  95. Printing Tables
  96. Random Streams Screen
  97. Time Table
  98. Stream Table
  99. Raw Data Report
  100. Short Report
  101. X Purge Operation
  102. X Purge Override Option
  103. X Purge Override Contacts
  104. Restore Tables from E2PROM
  105. DIGITAL TEMPERATURE CONTROLLER
  106. Manual Temperature Control Mode
  107. Zone Names and Limits Table
  108. Pressure and Temperature Control Screen
  109. Configuring SWITCH
  110. Temperature Control Table
  111. Temperature Check Table
  112. Controller Type
  113. Temperature Configuration Table
  114. Temp Config Table Screen
  115. Programming Notes
  116. Alarms
  117. Pressure Configuration Table
  118. Pressure Configuration Table Screen
  119. Pressure Control Table
  120. Pressure Check Table
  121. Accessing Raw Chromatogram Storage
  122. Erasing (Releasing) Chromatogram Data
  123. Saving Chromatograms
  124. Displaying Saved Data
  125. Reprocessing Saved Chromatograms
  126. REMOTE GC OPERATION OPTION
  127. Address Identification with SW1
  128. Remote Operation
  129. Remote Controller Screen
  130. ANALOG OUTPUT OPTION
  131. DIGITAL I/O OPTION
  132. VistaNET OPTION
  133. VN Menu Screen
  134. VistaNET Essential Addresses Screen
  135. SOLENOID VALVES
  136. PREVENTIVE MAINTENANCE
  137. Cleaning
  138. Commands Screen
  139. Chroma Board
  140. Diagnostic Tests Screen (Tools Selected)
  141. Trend Output
  142. Hardware Setup
  143. SOFTWARE VERIFICATION
  144. Chroma Board 1 Input Table
  145. Digital Board 1 Input Table
  146. Digital Board 1 Output Table
  147. Digital Board 2
  148. Trend and Detector
  149. TROUBLESHOOTING GUIDELINES
  150. Cyclic Short Term Drift
  151. Baseline Continuous Noise
  152. Baseline Signal Random Noise (FID)
  153. Signal Offset (FPD)
  154. ANALYSIS PROBLEMS
  155. Double Sampling
  156. Additional Peaks of Unknown Origin (Mystery Peaks)
  157. Variable Retention Times
  158. Peak Inversion
  159. Reduced Detector Sensitivity
  160. Peak Discrimination
  161. Isothermal Oven Heater Thermocouple Faulty
  162. Triac Failure
  163. T-Rating Disagreement
  164. Exclusion Jumper Disagreement
  165. AC Zero Crossing Loss
  166. Controller Housing Internal Temperature Greater Than 80 Degrees C
  167. Set Point Unacceptable
  168. Open or Shorted Heater
  169. Low Oven Temperature
  170. OUTPUT PROBLEMS
  171. No Analyzer Keypad Response
  172. Flame Out LED On
  173. Low Carrier Pressure Hardware Alarm
  174. Stream Not Selected
  175. ELECTRONIC PRESSURE CONTROL TROUBLESHOOTING
  176. CONTROLLER PROBLEMS
  177. Power Distribution
  178. Poor Display Contrast
  179. Alarms Screen
  180. Sensors Active
  181. Component Low
  182. Post Analysis Error
  183. Communications Error
  184. Temperature Board
  185. Raw Chromatogram Storage
  186. Alarm Common Output Connections
  187. Common DO Mask Main Screen
  188. TP 1: CARRIER, MAKEUP, AND UTILITY GAS SUPPLIES
  189. TP 4: CARRIER OR MAKEUP GAS REGULATOR
  190. TP 5: TC DETECTOR BALANCE
  191. TP 7: COLUMN TRAIN PROBLEMS
  192. TP 8: BASELINE CYCLIC TEMPERATURE CONTROLLER (TCD)
  193. TP 11: COMMON USAGE OF GASES
  194. TP 15: FID REDUCED SENSITIVITY
  195. TP 16: FID WILL NOT LIGHT
  196. TP 18: SAMPLE VALVE ACTUATION AIR
  197. TP 19: DOUBLE SAMPLING
  198. TP 21: OPEN TEMPERATURE SENSOR
  199. TP 22: SHORTED TEMPERATURE SENSOR
  200. DTC Backplane PCB
  201. TP 24: ISOTHERMAL OVEN OVERTEMP SENSOR OPEN
  202. TP 26: OPEN OR SHORTED HEATER
  203. TP 27: OPEN FUSE TO AC CONDITIONING BOARD
  204. TP 29: "FLAME OUT" LED REMAINS ON AFTER FID FLAME IGNITION
  205. FID Amplifier Showing C6 Location
  206. TP 30: CHECKING TEMPERATURE TABLE VALUES
  207. Zone Names and Limits Table Screen
  208. Manual Temperature Control Mode Screen
  209. TP 31: PLUGGED JET OR BREATHER
  210. TP 32: PEAK DISCRIMINATION
  211. TP 33: CHECKING METHOD TABLE CONFIGURATION
  212. TP 34: VENT BACK PRESSURE
  213. TP 35: PRINTER TEST
  214. TP 38: DIGITAL I/O PCB
  215. TP 40: LOW SAMPLE FLOW HARDWARE ALARM
  216. TP 42: STREAM SWITCHING
  217. TP 43: FPD GAIN SETTING
  218. TP 44: FPD FLAME WILL NOT LIGHT
  219. TP 45: "FLAME OUT" LED REMAINS ON AFTER FPD FLAME IGNITION
  220. REPLACING HEATERS
  221. Sample Valve Heater
  222. SAMPLE VALVE REPAIR
  223. Disassembly on the Analyzer
  224. Reassembly on the Analyzer
  225. Stacking the Belleville Springs
  226. Removing the LSV from the Analyzer
  227. Disassembly on the Workbench
  228. Reassembly on the Workbench
  229. Installing the LSV on the Analyzer
  230. COLUMN INSTALLATION OR REPLACEMENT
  231. Capillary Column Installation
  232. FID REPAIR
  233. FID Cell Access
  234. Replacing the Thermocouple Assembly
  235. Accessing the Polarizer and Ignitor Elements
  236. Replacing the Ignitor Assembly
  237. Cleaning the FID Jet
  238. Cleaning the Collector
  239. Replacing the FID Cable Assembly
  240. FILAMENT TCD REPAIR
  241. Installing the Filaments
  242. Filament Checkout
  243. Leak Test
  244. THERMISTOR TCD REPAIR
  245. Removing the Thermistors
  246. Connecting the Thermistors
  247. Replacing the Photomultiplier Assembly
  248. Replacing the Burner Block
  249. Replacing the Burner Block O-Rings
  250. METHANIZER/AIR CLEANUP REPAIR
  251. Removing the Methanizer/Air Cleanup Assembly
  252. Removing the Catalytic Tubes
  253. Packing the Housing
  254. Air Cleanup Testing
  255. REPAIRING THE CARRIER GAS PANEL (ANALOG)
  256. Front Right Side of Oven
  257. Replacing a Regulator
  258. REPAIRING THE EPC CONTROL ASSEMBLY
  259. Removing the EPC Control Assembly
  260. Installing the EPC Control Assembly
  261. EPC Control Assembly Components
  262. Installing a New Sensor PCB
  263. Removing a Proportional Valve
  264. Installing a New Proportional Valve
  265. Installing a New Control PCB
  266. Installing a New Heater
  267. Location of Zone Fittings
  268. REPAIRING PURGE AIR PANEL COMPONENTS
  269. Replacing a Gauge
  270. Backplane PCB
  271. DTC Zone PCB
  272. VAC Conditioning PCB
  273. FID Amplifier PCB
  274. Thermistor TCD Amplifier Interface PCB
  275. EPC Multibus PCB
  276. Chroma I/O PCB (old type)
  277. VALCO DIAPHRAGM VALVE REPAIR
  278. Exploded View of Valco Diaphragm Valve
  279. Reinstalling the Valve
  280. Startup
  281. Menu Items
  282. Typical Show Registers Screen
  283. Statistical Display
  284. DUAL AIR CLEANUP REPAIR
  285. Removing the Air Cleanup Tubes
  286. Installing the Air Cleanup Tubes
  287. Air Cleanup Final Preparation
  288. Replacing the Slider
  289. Replacing the Wedges
  290. Replacing the O-Rings
  291. Installing the O-Rings on the Piston Rod and Piston
  292. ORDERING INFORMATION
  293. Software Configuration Identification
  294. GC CONTROLLER
  295. GCC Chassis
  296. PURGE AIR PANEL
  297. CARRIER GAS PANEL
  298. ISOTHERMAL OVEN COMPONENTS
  299. Liquid Sample Valve
  300. Flame Ionization Detector
  301. Thermistor Type Thermal Conductivity Detector
  302. Type 781 Methanizer/Air Clean Up System
  303. Dual Air Cleanup System
  304. Burner Block Components
  305. Flame Ionization Detector with Heater Block
  306. INTRODUCTION
  307. Vista BASIC Line Format
  308. Variables
  309. Expressions and Operators
  310. ALPHABETIC LISTING
  311. ALARM Function
  312. CHR$ Function
  313. COMMUNICATION ERROR ALARM Function
  314. CYCLE TIME Function
  315. DIM Statement
  316. FOR...NEXT Statements
  317. GET CALIBRATION CONCENTRATION Function
  318. GET MAXIMUM PEAK PARAMETER Function
  319. GET PERCENT OFF TABLE Command
  320. GET TEMPERATURE FOR A TIME Command
  321. GET TIME VS. BOILING POINT TABLE Command
  322. IDLE ALARM Function
  323. LENGTH OF CORRELATION FACTOR TABLE Function
  324. LET Statement
  325. MAXIMUM SIM DIS PEAK HEIGHT Command
  326. PEAK AREA Function
  327. PEAK END TIME Function
  328. POWER FAIL ALARM Function
  329. PUT ACTUAL RETENTION TIME Command
  330. PUT COMPONENT CONCENTRATION Command
  331. PUT MULTIPLIER EXPONENT Command
  332. PUT RESPONSE FACTOR Command
  333. READ DIGITAL INPUT Function
  334. REMARKS Command
  335. RESET TIME LIMIT Command
  336. START ANALYSIS Command
  337. TIME Function
  338. UCT TO TIME Conversion Routine
  339. Y2X Function
  340. SUBJECT LISTING
  341. GCC Commands and Functions
  342. SIM DIS (Only) Commands
  343. Simultaneous Dual Detector Commands
  344. VistaNET Commands
  345. Run-Time Error Messages
  346. REAL-TIME VISTA BASIC
  347. Screens
  348. Real Time BASIC Status Screen
  349. Real-Time Vista BASIC Commands
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This manual is suitable for:
PGC2000