Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview of this manual
- Product documentation
- How to read the product manual
- Product name principles
- Safety
- Protective stop and emergency stop
- Safety actions
- Make sure that the main power has been switched off
- Safety risks
- First test run may cause injury or damage
- Enabling device and hold-to-run functionality
- Risks associated with live electric parts
- Hot parts may cause burns
- Safety risks related to pneumatic/hydraulic systems
- Safety risks during handling of batteries
- Safety risks during work with gearbox lubricants (oil or grease)
- Safety signals and symbols
- Safety symbols on product labels
- Installation
- DressPack cable package
- Installation activities
- Fitting the attachments of IRBDP MH2 LE and IRBDP SW2 LE
- Fitting the attachments of IRBDP MH2 UE and IRBDP SW2 UE
- Fitting the attachments of IRBDP MH1 LI and MH3 UE
- Fitting the attachments of IRBDP SW5 CE (SpotPack Basic)
- Fitting the attachments of IRBDP SW6 & MH6 UI/LE (Lean ID)
- Fitting the cable packages IRBDP MH2 LE and IRBDP SW2 LE
- Fitting the cable packages IRBDP MH2 UE and IRBDP SW2 UE
- Fitting the cable package IRBDP SW2 CE
- Fitting the cable package IRBDP MH1 LI
- Fitting the cable package IRBDP MH3 UE
- Fitting the cable package IRBDP SW5 CE (SpotPack Basic)
- Fitting the cable package IRBDP SW6 & MH6 UI/LE, Lean ID
- Inspection, DressPack lower arm
- Inspection, DressPack upper arm
- Expected lifetime of the integrated DressPack cable package
- DressPack adjustments
- Adjustments of the cable package - IRBDP MH3 UE
- Adjustment of the cable package - IRBDP SW5 CE (SpotPack Basic)
- Adjusting the bracket axis 6 - IRBDP SW6 UI and IRBDP MH6 UI
- Inspection during programming and test-running
- DressPack arm load parameters
- DressPack floor
- Inspection, DressPack floor
- Water & Air unit
- Return water flow control
- Return water flow switch setting
- Setting of air pressure switch (only applicable to type S)
- Setting of electrical proportional valve (option)
- Maintenance
- Maintenance schedule and component life
- Inspection activities
- Preventive inspection, DressPack upper arm
- Preventive inspection of Water and air unit
- Cleaning activities
- Cleaning, Water and air unit
- Cleaning the Fan unit
- Cleaning the Weld timer cooling fins
- Repair
- Replacing the cable packages IRBDP MH2 LE and SW2 LE
- Replacing the cable packages IRBDP MH2 UE and IRBDP SW2 UE
- Replacement of lower/upper arm cable package
- Replacement of lower arm internal MH dressing cable package IRBDP MH1 LI
- Replacing the cable package IRBDP MH3 UE
- Replacing the cable package IRBDP SW5 CE (SpotPack Basic)
- Replacement process cable package IRBDP SW4 UI (IRB66X0ID)
- Replacing the cable package IRBDP SW6 UI/LE & IRBDP MH6 UI/LE (Lean ID)
- Replacement of tension arm unit
- Replacement of damper
- Replacing the protection hose - IRBDP SW6 UI and MH6 UI - Upper arm
- Replacement of protective sleeves
- Repair of process cable package
- Adjusting tension arm unit
- DressPack cable package, general
- Replacement of slide sleeves
- Replacement of Water-in circuit
- Replacement of Water-return circuit
- Replacement of Air filter element
- Decommissioning
- Reference information
- Applicable standards
- Unit conversion
- Screw joints
- Weight specifications
- Toolkits, DressPack/SpotPack
- Product manual - DressPack/SpotPack IRB
- Lifting accessories and lifting instructions
- Spare parts
- DressPack for lower arm SW - IRBDP SW2 LE
- DressPack lower arm MH - IRBDP MH 2 LE
- DressPack for lower arm MH - IRBDP MH1 LI
- DressPack lower arm MH, Foundry Prime
- DressPack for upper arm SW - IRBDP SW2 UE
- DressPack for Upper arm MH - IRBDP MH2 UE
- DressPack upper arm MH - IRBDP MH3 UE
- DressPack for - IRBDP MH2 CE and IRBDP SW2 CE
- SpotPack Basic cable package - IRBDP SW 5 CE
- DressPack cable package for - IRBDP SW6 LE/UI and IRBDP MH6 LE/UI (Lean ID)
- Process cable package - IRB66X0ID
- Connection kits
- th axis to base
- DressPack, floor, standard
- Customer signal/power
- DressPack - Water and air unit
- Circuit diagram
- Index
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Table of contents9Overview of this manual ...................................................................................................................13Product documentation ....................................................................................................................15How to read the product manual ......................................................................................................16Product name principles ...................................................................................................................191 Safety191.1 General safety information ..................................................................................191.1.1 Limitation of liability .................................................................................221.1.2 Protective stop and emergency stop ...........................................................231.2 Safety actions ...................................................................................................231.2.1 Fire extinguishing ....................................................................................241.2.2 Make sure that the main power has been switched off ....................................251.3 Safety risks ......................................................................................................251.3.1 Safety risks during installation and service work on robots ..............................271.3.2 First test run may cause injury or damage ....................................................281.3.3 Enabling device and hold-to-run functionality ...............................................291.3.4 Risks associated with live electric parts .......................................................311.3.5 Hot parts may cause burns .......................................................................321.3.6 Safety risks related to pneumatic/hydraulic systems ......................................331.3.7 Safety risks during handling of batteries ......................................................341.3.8 Safety risks during work with gearbox lubricants (oil or grease) .......................361.4 Safety signals and symbols .................................................................................361.4.1 Safety signals in the manual ......................................................................381.4.2 Safety symbols on product labels ...............................................................452 Installation452.1 Introduction ......................................................................................................462.2 DressPack cable package ...................................................................................462.2.1 Overview ...............................................................................................472.2.2 Installation activities ................................................................................512.2.3 Fitting the attachments of IRBDP MH2 LE and IRBDP SW2 LE .........................582.2.4 Fitting the attachments of IRBDP MH2 UE and IRBDP SW2 UE ........................632.2.5 Fitting the attachments of IRBDP MH1 LI and MH3 UE ...................................692.2.6 Fitting the attachments of IRBDP SW5 CE (SpotPack Basic) ...........................782.2.7 Fitting the attachments of IRBDP SW6 & MH6 UI/LE (Lean ID) .........................932.2.8 Fitting the cable packages IRBDP MH2 LE and IRBDP SW2 LE ........................1022.2.9 Fitting the cable packages IRBDP MH2 UE and IRBDP SW2 UE .......................1072.2.10 Fitting the cable package IRBDP SW2 CE ....................................................1182.2.11 Fitting the cable package IRBDP MH1 LI ......................................................1232.2.12 Fitting the cable package IRBDP MH3 UE ....................................................1282.2.13 Fitting the cable package IRBDP SW5 CE (SpotPack Basic) ............................1332.2.14 Fitting the cable package IRBDP SW6 & MH6 UI/LE, Lean ID ...........................1452.2.15 Inspection, DressPack lower arm ...............................................................1462.2.16 Inspection, DressPack upper arm ...............................................................1502.2.17 Expected lifetime of the integrated DressPack cable package ..........................1512.3 DressPack adjustments ......................................................................................1512.3.1 Adjustments of - IRBDP MH2 UE and IRBDP SW2 UE ....................................1552.3.2 Adjustments of the cable package - IRBDP MH3 UE ......................................1562.3.3 Adjustment of the cable package - IRBDP SW5 CE (SpotPack Basic) ................1582.3.4 Adjusting the bracket axis 6 - IRBDP SW6 UI and IRBDP MH6 UI .....................1612.3.5 Inspection during programming and test-running ..........................................1652.4 DressPack arm load parameters ..........................................................................1652.4.1 DressPack - arm load parameters and LoadId ...............................................1712.5 DressPack floor ................................................................................................1712.5.1 Installation of DressPack floor ...................................................................1742.5.2 Inspection, DressPack floor .......................................................................Product manual - DressPack/SpotPack IRB 6640 53HAC028638-001 Revision: K© Copyright 2007-2018 ABB. All rights reserved.Table of contents
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