ABB IRB 4600 - 45/2.05 manuals

IRB 4600 - 45/2.05

Brand: ABB | Category: Robotics

Table of contents

1. Table Of Contents
2. Table Of Contents
3. Table Of Contents
4. Overview of this manual
5. Product documentation, IRC5
6. How to read the product manual
7. Safety
8. General safety information
9. Safety in the manipulator system
10. Safety risks
11. CAUTION - Hot parts may cause burns
12. Safety risks related to tools/work pieces
13. Safety risks related to pneumatic/hydraulic systems
14. Safety risks with pressure relief valve
15. Safety risks during operational disturbances
16. Risks associated with live electric parts
17. Safety actions
18. Fire extinguishing
19. Emergency release of the manipulator's arm
20. Brake testing
21. Risk of disabling function "Reduced speed 250 mm/s
22. Safe use of the FlexPendant
23. Work inside the manipulator's working range
24. Signal lamp (optional)
25. Safety stops
26. Safety related instructions
27. Safety symbols on manipulator labels
28. DANGER - Moving manipulators are potentially lethal
29. DANGER - First test run may cause injury or damage
30. WARNING - The brake release buttons may be jammed after service work
31. DANGER - Make sure that the main power has been switched off
32. WARNING - The unit is sensitive to ESD
33. WARNING - Safety risks during handling of batteries
34. WARNING - Safety risks during work with gearbox lubricants (oil or grease)
35. Installation and commissioning
36. Unpacking
37. Working range and type of motion
38. Risk of tipping/stability
39. On-site installation
40. Lifting and turning a suspended mounted robot
41. Manually releasing the brakes
42. Orienting and securing the robot
43. Setting the system parameters for a suspended robot
44. Fitting equipment on robot
45. Loads
46. Installation of signal lamp (option)
47. Restricting the working range
48. Mechanically restricting the working range of axis 1
49. Installing options
50. Installation of Foundry Plus Cable guard (option no. 908-1)
51. Installing an expansion container
52. Robot in hot environments
53. Robot in cold environments
54. Electrical connections
55. Customer connection on robot
56. Customer connections on upper arm
57. Maintenance
58. Maintenance schedule
60. Expected component life
61. Inspection activities
62. Inspecting the oil level, axis 2 gearbox
63. Inspecting the oil level, axis 3 gearbox
64. Inspecting the oil level, axis 4 gearbox
65. Inspecting oil level, gearbox axes 5 - 6
66. Inspecting the cable harness
67. Inspecting information labels
68. Inspecting the mechanical stop pin, axis 1
69. Inspecting additional mechanical stops
70. Inspecting dampers
71. Inspecting the pressure relief valve
72. Inspecting Signal lamp (option)
73. Replacement activities
74. Changing the oil, axis-1 gearbox on floor mounted robots
75. Changing the oil, axis-1 gearbox on suspended robots
76. Changing the oil, axis-2 gearbox
77. Changing the oil, axis-3 gearbox
78. Changing the oil, axis-4 gearbox
79. Changing oil, axes-5 and -6 gearboxes
80. Replacing SMB battery
81. Cleaning activities
82. Repair
83. General procedures
84. Mounting instructions for bearings
85. Mounting instructions for seals
86. Complete robot
87. Refitting the complete cable harness
88. Replacing SMB unit
89. Replacing the brake release unit
90. Replacing the base
91. Upper arm
92. Replacing complete tubular shaft unit
93. Replacing wrist unit
94. Measuring the play, axis 5
95. Measuring the play, axis 6
96. Lower arm
97. Frame and base
98. Motors
99. Refitting motors
100. Adjusting the play of axis 4, 5 and 6 motors
101. Gearboxes
102. Replacing gearbox axis 2
103. Replacing gearbox axis 3
104. Calibration
105. Calibration methods
106. Calibration scale and correct axis position
107. Calibration movement directions for all axes
108. Updating revolution counters
109. Checking the calibration position
110. Decommissioning
111. Environmental information
112. Robot description
113. Reference information
114. Applicable safety standards
115. Unit conversion
116. Screw joints
117. Weight specifications
118. Standard tools
119. Special tools
120. Lifting accessories and lifting instructions
121. Spare part list
122. Base cover assembly
123. Base and frame unit
124. Lower arm and frame
125. Upper arm IRB 4600-60/2.05, -40/2.05-40/2.50, -20/2.55
126. Wrist unit (60 kg/45 kg/20 kg)
130. Labels
131. Options
132. Circuit diagram