ABB IRB 460 Series manuals

IRB 460 Series

Brand: ABB | Category: Robotics

Table of contents

1. Table Of Contents
2. Table Of Contents
3. Table Of Contents
4. Overview of this manual
5. Product documentation
6. How to read the product manual
7. Safety
8. Protective stop and emergency stop
9. Safety actions
10. Emergency release of the robot axes
11. Make sure that the main power has been switched off
12. Safety risks
13. Moving robots are potentially lethal
14. First test run may cause injury or damage
15. Work inside the working range of the robot
16. Enabling device and hold-to-run functionality
17. Risks associated with live electric parts
18. The unit is sensitive to ESD
19. Hot parts may cause burns
20. Safety risks related to pneumatic/hydraulic systems
21. Brake testing
22. Safety risks during handling of batteries
23. Safety risks during work with gearbox lubricants (oil or grease)
24. Safety signals and symbols
25. Safety symbols on product labels
26. Installation and commissioning
27. Unpacking
28. Working range and type of motion
29. Risk of tipping/stability
30. On-site installation
31. Lifting the robot with fork lift truck
32. Lifting robot with roundslings
33. Manually releasing the brakes
34. Lifting the base plate
35. Securing the base plate
36. Orienting and securing the robot
37. Fitting equipment on robot
38. Loads fitted to the robot, stopping time and braking distances
39. Installation of signal lamp, upper arm (option)
40. Installation of options
41. Restricting the working range
42. Mechanically restricting the working range of axis 1
43. Robot in cold environments
44. Electrical connections
45. Maintenance
46. Maintenance schedule and expected component life
47. Maintenance schedule
48. Expected component life
49. Inspection activities
50. Inspecting, oil level gearbox axes 2 - 3
51. Inspecting, oil level gearbox axis 6
52. Inspecting, cable harness
53. Inspecting the information labels
54. Inspecting the axis-1 mechanical stop pin
55. Inspecting the additional mechanical stops
56. Inspection, dampers
57. Inspecting the signal lamp (option)
58. Replacement/changing activities
59. Changing oil, axis-1 gearbox
60. Changing oil, gearbox axes 2 and 3
61. Changing oil, gearbox axis 6
62. Replacing the SMB battery
63. Cleaning activities
64. Repair
65. General procedures
66. Mounting instructions for bearings
67. Mounting instructions for seals
68. Cut the paint or surface on the robot before replacing parts
69. The brake release buttons may be jammed after service work
70. Complete robot
71. Replacing the cable harness, upper end (incl. axis 6)
72. Replacing the SMB unit
73. Replacing the brake release board
74. Replacing the base, including axis 1 gearbox
75. Upper and lower arm
76. Replacing the tilthouse unit
77. Replacing the upper arm
78. Replacing linkage - upper link arm
79. Replacing linkage - lower link arm
80. Replacing the linkage - link
81. Replacing the POM sealing for the link system
82. Replacing parallel rod
83. Replacing the complete lower arm system
84. Replacing the parallel arm
85. Motors
86. Replacing motors, axes 2 and 3
87. Replacing motor, axis 6
88. Gearboxes
89. Replacing the axis 2 gearbox
90. Replacing the axis 3 gearbox
91. Product manual - IRB
92. Replacing gearbox axis 6
93. Calibration
94. Calibration methods
95. When to calibrate
96. Synchronization marks and axis movement directions
97. Calibration movement directions for all axes
98. Updating revolution counters
99. Calibrating with Axis Calibration method
100. Calibration tools for Axis Calibration
101. Installation locations for the calibration tools
102. Axis Calibration - Running the calibration procedure
103. Calibrating with Calibration Pendulum method
104. Verifying the calibration
105. Checking the synchronization position
106. Decommissioning
107. Scrapping of robot
108. Reference information
109. Applicable standards
110. Unit conversion
111. Screw joints
112. Weight specifications
113. Standard tools
114. Special tools
115. Lifting accessories and lifting instructions
116. Spare parts
117. Circuit diagrams
118. Index