ABB IRB 460 Series Product Manual

Contents

ABB IRB 460 Series Product Manual Manual pdf 5 page image

Table of contents9Overview of this manual ...................................................................................................................13Product documentation ....................................................................................................................15How to read the product manual ......................................................................................................171 Safety171.1 General safety information ..................................................................................171.1.1 Limitation of liability .................................................................................191.1.2 Protective stop and emergency stop ...........................................................201.2 Safety actions ...................................................................................................201.2.1 Fire extinguishing ....................................................................................211.2.2 Emergency release of the robot axes ..........................................................221.2.3 Make sure that the main power has been switched off ....................................231.3 Safety risks ......................................................................................................231.3.1 Safety risks during installation and service work on robots ..............................251.3.2 Moving robots are potentially lethal ............................................................261.3.3 First test run may cause injury or damage ....................................................271.3.4 Work inside the working range of the robot ..................................................281.3.5 Enabling device and hold-to-run functionality ...............................................291.3.6 Risks associated with live electric parts .......................................................311.3.7 The unit is sensitive to ESD .......................................................................321.3.8 Hot parts may cause burns .......................................................................331.3.9 Safety risks related to pneumatic/hydraulic systems ......................................341.3.10 Brake testing ..........................................................................................351.3.11 Safety risks during handling of batteries ......................................................361.3.12 Safety risks during work with gearbox lubricants (oil or grease) .......................381.4 Safety signals and symbols .................................................................................381.4.1 Safety signals in the manual ......................................................................401.4.2 Safety symbols on product labels ...............................................................472 Installation and commissioning472.1 Introduction ......................................................................................................482.2 Unpacking .......................................................................................................482.2.1 Pre-installation procedure .........................................................................522.2.2 Working range and type of motion ..............................................................542.2.3 Risk of tipping/stability .............................................................................552.3 On-site installation ............................................................................................552.3.1 Lifting the robot with fork lift accessory .......................................................552.3.1.1 Fitting the fork lift accessory ..........................................................582.3.1.2 Lifting the robot with fork lift truck ...................................................612.3.2 Lifting robot with roundslings ....................................................................632.3.3 Manually releasing the brakes ...................................................................652.3.4 Lifting the base plate ................................................................................662.3.5 Securing the base plate ............................................................................712.3.6 Orienting and securing the robot ................................................................752.3.7 Fitting equipment on robot .......................................................................792.3.8 Loads fitted to the robot, stopping time and braking distances .........................802.3.9 Installation of signal lamp, upper arm (option) ..............................................842.4 Installation of options .........................................................................................842.4.1 Option 87-1 - Installing the cooling fan for axis-1 motor ..................................902.5 Restricting the working range ..............................................................................902.5.1 Introduction ............................................................................................912.5.2 Mechanically restricting the working range of axis 1 ......................................932.6 Robot in cold environments .................................................................................932.6.1 Start of robot in cold environments ............................................................942.7 Electrical connections ........................................................................................942.7.1 Robot cabling and connection points ..........................................................Product manual - IRB 460 53HAC039842-001 Revision: P© Copyright 2012-2018 ABB. All rights reserved.Table of contents