Z Corporation 406 User Manual

Also see for Z 406: User manual

Contents

Z Corporation 406 User Manual Manual pdf 57 page image

Z406 System User Manual Z Corporationwww.zcorp-users.com 576.3 POLYESTER RESINMany types of transportation equipment require the use ofgeometrically complex ducting for heating, ventilation andair conditioning (HVAC) of the interior space. Prototypeducting produced on the Z Corporation 3D Printer can beused for form and fit testing, as well as air-flow testingacross a range of temperatures and humidity. The partscan be prepared to have sufficient toughness andresiliency to survive bench testing and functional testingin an automobile.The basic parts are produced in zp15e starch powder. Itis recommended to print a sample part first to practice all the process steps if you are a new user.This step is worthwhile, especially when dealing with large parts because it will help to minimizewaste and to increase efficiency.Infiltration DetailsThis application requires use of a marine-grade, thixotropic, low viscosity polyester resin. This resinis widely available at hardware stores and industrial supply centers. Some common manufacturersare Evercoat, Fibre Glast, and/or FiberLay.Materials Required• Polyester resin and catalyst• Plastic container for resin• Disposable brushes• Fiberglass mat (optional) Kevlar, E-, S-glass mat• CA or equivalent glue for joining assemblies• Personal Protective Equipment (Gloves, Eye protection, Apron)Application TimeHighly dependent on part 5-30 minutesApplication TechniqueApplied by brushWorking Life15 MinutesSet Time4 hours (minimum)Environmental SettingPlease read the Material Safety Data sheets for these products carefully. This operation should beconducted in a well ventilated area with protective eyewear.Instructions:1. Depowder and air dry parts for a minimum of four hours.2. Apply the resin by brush to individual parts per the material’s directions and allow them tocure.3. Sand as needed and check any critical dimensions. Finally, use cyanoacylate (resin) toconstruct any multi-part assemblies as required.4. Apply polyurethane resin.