Diagnostics Guide 10/2004 EditionsinumerikSINUMERIK 840D/840Di/810D

Siemens SINUMERIK 840D Diagnostics Manual

technical support

safety instructions

Programming Basics

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Decimal point programming

Comments

Basics of feed function

F1-digit feed

Feed per minute function (G94)

Commands Calling

Linear interpolation (G01)

Circular interpolation (G02, G03)

end point

Helical interpolation (G02, G03)

Reference point return

Reference point return check (G27)

Second to fourth reference point return (G30)

Movement Control Commands

Machine coordinate system (G53)

Workpiece coordinate system (G92)

Resetting the work (G92.1)

Local coordinate system (G52)

Plane selection (G17, G18, G19)

Rotation of coordinate system (G68, G69)

D rotation G68 / G69

Determining the coordinate value input modes

Inch/Metric input designation (G20, G21)

Scaling (G50, G51)

Programmable mirror image (G50.1, G51.1)

G60: Oriented positioning

Time-controlling commands

Cutting feedrate control

Compressor in ISO dialect mode

Exact stop (G09, G61), cutting mode (G64), tapping mode (G63)

Tool offset functions

Cutter radius compensation (G40, G41, G42)

Collision monitoring

S, T, M, and B functions

Tool function (T function)

Internally processed M codes

General purpose M codes

Enhanced Level

Index

High--speed peck drilling cycle (G73)

Fine boring cycle (G76)

Drilling cycle, spot drilling (G81)

Drilling cycle, counter boring cycle (G82)

Peck drilling cycle (G83)

Boring cycle (G85)

Boring cycle (G86)

Boring cycle, back boring cycle (G87)

Drilling cycle (G89), retract using G01

Rigid tapping cycle (G84)

Left--handed rigid tapping cycle (G74)

Peck tapping cycle (G84 or G74)

Canned cycle cancel (G80)

Program example using tool length offset and canned cycles

Multiple threads with G33

Threads with variable lead (G34)

Programmable data input (G10)

Subprogram call up function (M98, M99)

Eight--digit program number

Polar coordinate command (G15, G16)

Polar coordinate interpolation (G12.1, G13.1)

Cylindrical interpolation (G07.1)

Program support functions (2)

Chamfering and corner rounding commands

Automating support functions

Multistage skip (G31, P1 -- P4)

Program interrupt function (M96, M97)

Tool life control function

Macroprograms

Macro Call via G Function

Additional functions

Switchover modes for DryRun and skip levels

Interrupt programm with M96 / M97 (ASUB)

C.1 G code table

D.1 Machine/Setting data

D.2 Channel-specific machine data

D.3 Axis-specific setting data

D.4 Channel-specific setting data

E.1 Machine data

E.2 Setting data

E.3 Variables

SINUMERIK 810D

Selection of G code system A, B, or C

Block skip

Using the thread cutting function

Continuous thread cutting

Multiple-thread cutting (G33)

Variable lead thread cutting (G34)

Rapid lift with G10.6

Tool retract (G10.6)

How to select a workpiece coordinate system

Diametric and radial commands for X-axis

Inch/metric input designation (G20, G21)

Spindle function (S function)

Constant surface speed control (G96, G97)

Multiple repetitive cycles

Hole-machining canned cycles (G80 to G89)

Eight-digit program number

Multistage skip (G31, P1--P2)

Advanced functions

Polygonal turning

Interrupt programm with M96 / M97 (ASUP)

D.1 Machine/Setting Data

Preface

Basics

General prerequisites

Behavior on block search, dry run, program testing, simulation

Reference points on the machine and workpiece

Definition of the planes, tool types

Probes that can be used

Probe, calibration body, calibration tool

Measuring tools on milling machines, machining centers

Measuring workpieces at the turning machines

Measuring tools at lathes

Measurement principle

Measuring strategy for measuring workpieces with tool offset

Parameters for checking the measurement result and offset

Effect of empirical value, mean value, and tolerance parameters

Overview of measuring cycle functions for milling technology

Calibrating workpiece probes

Workpiece measurement at one point

Measuring the workpiece parallel to the axis

Measuring a workpiece at an angle

Measuring a surface at an angle

Measuring spheres

Workpiece measurement: Setting-up a corner

Overview of measuring cycle functions for turning technology

Measuring workpieces at lathes: 1-point measurement

Measuring workpieces at lathes: 2-point measurement

Parameter concept of the measuring cycles

Parameter overview

Result parameters

Description of the most important defining parameters

Tool number and tool name: _TNUM and _TNAME

Offset number: _KNUM

Offset number _KNUM extended for tool offset: up to 9 digits

Correcting setup and additive offset in workpiece measurement: _DLNUM

Correcting the tool of a stored tool environment: _TENV

Variable measuring velocity: _VMS

Tolerance parameters: _TZL, _TMV, _TUL, _TLL, _TDIF and _TSA

Measurement path: _FA

Probe type, probe number: _PRNUM

Empirical value, mean value: _EVNUM

Multiple measurement at the same location: _NMSP

Package structure of the measuring cycles

Measuring cycle subroutines

CYCLE116: Calculation of center point and radius of a circle

Measuring cycle user programs

Measuring in JOG

Overview of the auxiliary programs required

CYCLE971 tool: Measuring milling tools, drills

Measurement and correction strategy

Compensation strategy

Compensation with correction table when measuring with rotating spindle

Calibrating tool probes

Programming example 1

Programming example 2

Operational sequence

Calibrating tool probes automatically

Programming example

Measuring tool

Programming examples 1

CYCLE976 calibrate workpiece probe

Calibrating a workpiece probe in a hole of known hole center point

Calibrating a workpiece probe in a hole of unknown hole center point

Calibration of a workpiece probe on a surface

CYCLE977 workpiece: Measure hole/shaft/groove/web/rectangle parallel to axes

Measuring contour elements

Measuring and tool offset

Measurement and ZO determination

CYCLE978 workpiece: Measuring a surface parallel to the axis

Measuring the surface

CYCLE979 workpiece: Measure hole/shaft/groove/rib at an angle

Measure shaft, groove, web

NCU system software for 840D sl/840DE sl

Cycle Times (G3)

Contour Tunnel Monitoring

Axis Couplings and ESR

Setpoint Exchange (S9)

Tangential Control (T3)

Installation and Activation of

Simulation of Compile Cycles (TE02)

Clearance Control (TE1)

Analog Axis (TE2)

Handling Transformation

MCS Coupling (TE6)

Retrace Support (TE7)

Cycle-Independent Path

Preprocessing (V2)

Path length evaluation (W6)

Gantry Axes (G1

Synchronous Signal Output

DNC Plant/DNC Cell (FBDN1)

Introduction

Siemens SINUMERIK 840D Diagnostics Manual

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