Sealey RE2311 Instructions Manual

© Jack Sealey Limited Original Language VersionINSTRUCTIONS FOR:COIL SPRING COMPRESSING STATIONHYDRAULIC 2000kg CAPACITY - WITH GAUGEMODEL NO: RE2311IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCTCORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILLINVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructionsand maintained properly, give you years of trouble free performance.Refer to InstructionManual1. SAFETYGENERAL SAFETY. WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment. WARNING! Wear approved safety hand and eye protection (standard spectacles are not adequate). WARNING! TRAPPING DANGER – Keep hands and fingers away from the spring and compressing yokes in use. Keep the work area clean, uncluttered and ensure there is adequate lighting. Maintain correct balance and footing. Ensure the floor is not slippery and wear non-slip shoes. Remove ill-fitting clothes. Remove ties, watches, rings, other loose jewellery. Contain and/or tie back long hair. Wear appropriate protective clothing. Familiarise yourself with the applications, limitations and potential hazards of the spring compressor. DO NOT force the spring compressor to achieve a task it was not designed to perform. DO NOT allow untrained persons to use the spring compressor.BEFORE USE WARNING: Coil Spring Compression station should be securely bolted to the workshop floor before use. Apply grease to the front and rear faces of the main upright to assist the smooth action of the compressor. DO NOT operate spring compressor if parts are damaged or missing as this may cause failure and/or personal injury. Before commencing compression, make visual inspection of machine to ensure pins are securely positioned and that there is no sign of wear orfatigue – if found, do not use the unit and refer to your local Sealey dealer for advice and replacement parts. Ensure yoke locating pins are properly positioned and safety clips are attached correctly. Before commencing compression of spring, ensure coils of the spring are seated securely in the yokes of the compressor and cannot slide outduring compression. WARNING: Always fit the safety chain around strut and spring (ensure chain is not trapped in the coils of the spring as compressed).OPERATIONAL SAFETY. When applying compression to the spring, always stand to one side of the unit. DANGER! Stop compressing the spring before the coils touch. Before attempting to remove top cap nut, always use a tool or short stick to test if the compression has been relieved. DO NOT use your handsor fingers. We recommend the use of purpose made strut tools to remove the top-nut from the shock piston. Once compressed, and the strut removed, we recommend releasing the tension on the spring. DO NOT leave the spring under compression inthe machine unattended and do not leave in compression for prolonged periods, for instance, overnight. Before releasing the compression ensure that the top strut-nut is securely fastened to the maker’s tolerance. Release the compression slowly keeping your hands and fingers away from the spring assembly. Be sure that the tension on the spring is fully controlled by the strut assembly before removing it from the yokes of the compressor. When not in use, clean and store the spring compressor in a safe, dry, childproof location. Maintain the spring compressor in good condition. Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may bedangerous and will invalidate the warranty. WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that may occur.It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must beapplied by the operator.2. INTRODUCTIONFoot operated hydraulic unit, with gauge showing force applied to the spring under compression. Supplied with three pairs of different sizedinterchangeable yokes, for a wide range of vehicle applications. Fitted with plastic yoke protectors that protect the spring coating from damagewhich can invalidate the vehicle manufacturer's warranty.3. SPECIFICATIONModel No: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RE2311Maximum Load: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2000kgUpper Yoke Positions: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7Lower Yoke Travel: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 320mmYoke Specification: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Size/Suitability:Small ID-OD: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .87-129mmMedium ID-OD: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .106-165mmLarge ID-OD: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142-202mmActuation:. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Foot PedalRE2311 Issue: 1 - 10/05/16

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