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HP Designjet 3D Service Manual Manual pdf 343 page image

HP Designjet 3D Service Manual

Also see for DESIGNJET 3D: User guideAssembly instructionsAssembly instructions

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Contents
  1. legal notice
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Introduction
  14. Safety
  15. Overview
  16. Powering Down
  17. Electronics Overview
  18. Single Board Computer
  19. Controller Board
  20. Liquefier Temperature Control
  21. Safety Devices
  22. Reset Button
  23. Memory
  24. Power Distribution Board (PDB)
  25. Chamber Temperature Control
  26. Test Points and LED's
  27. I/O Card
  28. Head Board
  29. Printer overview
  30. Setup
  31. Establishing network communication with the printer
  32. Establishing communication on a static network
  33. Setting the static network in Windows 7
  34. Establish communication
  35. Installing Firmware on printer
  36. Adding the second HP Designjet 3D Material Bay
  37. Operation
  38. System firmware overview
  39. HP Designjet 3D Software Solution overview
  40. Processing your STL file for printing
  41. Selecting support style
  42. Adding your STL file to the pack
  43. Building a part
  44. The display panel during build
  45. Pausing a build
  46. Removing a completed part
  47. Emptying the purge bucket
  48. Replacing material for dual material bays
  49. Material bay LEDs
  50. Replacing material spools
  51. Auto power down
  52. Powering off
  53. Software
  54. Comm Server
  55. HP Designjet 3D Software Solution Help
  56. Maintenance
  57. Hour maintenance
  58. Tip shield replacement
  59. Remove debris from the Filament Present switch
  60. Installing tips
  61. Tip calibration
  62. Chamber light bar replacement
  63. Troubleshooting
  64. Fault determination codes
  65. Cycling power
  66. Clogged tip
  67. Material Jam
  68. Recovering from loss of extrusion
  69. Service Troubleshooting
  70. Special Notes
  71. Code Errors
  72. Major Codes with Minor Codes
  73. Non-Code Errors
  74. What happens during Power Up / Boot
  75. Connector Pinouts and Signals
  76. Upper harness
  77. Upper harness pinouts
  78. Lower harness
  79. Part Quality Troubleshooting
  80. Brown streaks (burn marks)
  81. Loss of Extrusion (LOE)
  82. Model embedded in to support
  83. Moisture in material
  84. Open seams
  85. Part curling
  86. Part fell over
  87. Part shifting
  88. Rough surface quality
  89. Rough quality all over
  90. Model strands on parts
  91. Witness marks
  92. Wavy surface
  93. Wavy parts
  94. Under fill
  95. Material sagging on curved parts
  96. Fused layers
  97. Z layers inconsistent
  98. Removal and Installation
  99. Maintenance Preparation
  100. Tools needed for repair not order-able as a service part
  101. Exterior Components
  102. Installing the top panel
  103. Removing the right side panel
  104. Display Panel
  105. Installing the display panel
  106. Installing the front panel
  107. Installing the door solenoid
  108. Installing the door sensor
  109. Electronics Bay Components
  110. Closing the electronics bay
  111. Upper Electronics Bay Cover
  112. Installing the upper electronics bay cover
  113. Removing the Electronics Bay
  114. Installing the electronics bay
  115. Electronics Bay Cooling Fan
  116. Installing the electronics bay cooling fan
  117. Installing the controller board
  118. Single Board Computer (SBC)
  119. Reinstalling the single board computer
  120. Removing the I/O card
  121. Installing the I/O card
  122. Installing the power distribution board
  123. Hard Drive
  124. Installing the hard drive
  125. Line Filter
  126. Installing the line filter
  127. Circuit Breaker
  128. Installing the circuit breaker
  129. Removing the AC Input
  130. Power Switch
  131. Installing the power switch
  132. VDC Power Supply
  133. Installing the 24VDC power supply
  134. Installing the 5/12VDC power supply
  135. Installing the 120 VDC power supply
  136. Head Components
  137. Installing the Head Cooling fan
  138. Toggle Head Assembly
  139. Installing the toggle head assembly
  140. Substrate Sensor
  141. Installing the substrate sensor
  142. Z Foam Level Assembly
  143. Installing the Z Foam Level Assembly
  144. Toggle Sensor
  145. Installing the toggle sensor
  146. Toggle Bar
  147. Removing the toggle bar
  148. Installing the toggle bar
  149. Installing the head board
  150. TC Amp board
  151. Installing the TC Amp board
  152. Installing the umbilical hose
  153. Material Tubes
  154. Umbilical Cable
  155. Installing the umbilical cable
  156. XY Table Components
  157. Installing the Y Home Sensor
  158. Installing the Y EOT Sensor
  159. Removing the X motor
  160. Installing the X motor
  161. Removing the Y motor
  162. Installing the Y motor
  163. Y Motor Belt
  164. Installing the Y Motor Belt
  165. Removing the Y Drive Rod
  166. XY Table
  167. Removing the XY table
  168. Installing the XY table
  169. Z Stage Components
  170. Installing the Z home sensor
  171. Installing the Z EOT sensor
  172. Chamber Fans
  173. Installing the right side chamber fan
  174. Installing the left side chamber fan
  175. Chamber Heaters
  176. Installing the right side heater
  177. Installing the left side heater
  178. Thermal Fuses
  179. Installing the right side thermal fuse
  180. Removing the left side thermal fuse
  181. Installing the left side thermal fuse
  182. Chamber Thermocouple
  183. Removing the Z motor
  184. Installing the Z motor
  185. Removing the Z stage
  186. Installing the Z stage
  187. Service Calibrations & Adjustments
  188. Offset Calibrations
  189. XY Tip Calibration
  190. Entering XY Tip Calibration values manually (Firmware version 9.1 or newer)
  191. Part Based Calibration
  192. nostic Software
  193. Part Measurement Equations
  194. Performing part based calibration for HP Designjet Color 3D from the Service Calibra tion menu (Firmware version 9.1 or newer)
  195. agnostics Software
  196. Tensioning the X & Y Drive Belts
  197. Checking/Adjusting the X-Drive Belt Tension
  198. Checking/Adjusting the Y-Drive Belt Tension
  199. Get/Send Calibration Files
  200. Adjusting the XY Table Level
  201. Head Alignment Procedure
  202. Idler Wheel Check/Adjustment
  203. Liquefier Alignment
  204. Verify Liquefier Alignment
  205. Complete the Re-Assembly of the Toggle Head Assembly
  206. Tip wipe assembly
  207. Appendix
  208. Front door area components
  209. Head area components
  210. XY Table area components
  211. Z Stage area components
  212. Chamber heater area components
  213. Cables
  214. Material Bay Components
  215. Tools
  216. Hard Drive Installation Checklist
  217. Toggle Head Assembly Installation Checklist
  218. XY Table Assembly Installation Checklist
  219. Controller Board Checklist
  220. HP Designjet 3D Diagnostic Software Help
  221. Modeler States
  222. Position and Temperatures
  223. Material
  224. Gantry
  225. Outputs
  226. Send Calibration
  227. Tera Term
  228. Tera Term Commands
/ 458
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This manual is suitable for:
DESIGNJET 3D