Campbell Hausfeld WG3060 Operating Instructions & Parts Manual

Also see for WG3000: Operating instructions & parts manual

Contents

Campbell Hausfeld WG3060 Operating Instructions & Parts Manual Manual pdf 4 page image

and top cover aligning the holes inhandle with holes in top cover.2. Fasten screws through top cover andinto handle.WHEEL AND AXLE ASSEMBLY1. Insert axle supports into slots in thewelder housing.2. Insert axle through the axle supportsand firmly push wheels onto axle.3. Secure wheel with e-clips and wheelcaps.GAS CYLINDER BRACKET ASSEMBLY1. Place bracket on welder aligning theholes in welder housing.2. Fasten screws through bracket andinto cabinet.FOOT ASSEMBLY1. Place foot on welder and align holesin the welder housing.2. Fasten screws through foot intocabinet.Model WG3060HANDLE ASSEMBLY1. Place handle assembly on welderaligning the holes in welder frontpanel.2. Fasten screws through handle endsand into cabinet.WHEEL AND AXLE ASSEMBLY1. Attach axle on welder housing withattaching hardware.2. Insert wheels onto axle and lightlytap in wheel caps.GAS CYLINDER BRACKET ASSEMBLY1. Place bracket on welder aligning theholes in welder housing.2. Fasten screws through bracket intocabinet.FOOT ASSEMBLY1. Place foot on welder and align holesin the welder housing.2. Fasten screws through foot intocabinet.Work Clamp (All Models)1. Loosen hex nut on work clamp.2. Insert cord through clamp handle andslide bare wire under the clamp block.Tighten hex nut making sure barewire is clamped securely (Figure 4).Wire InstallationWelding powermay be applied tothe output terminals, feed roll, workclamp, gun cable connection andwelding wire even when the the gunswitch is not activated. Do not touchthese parts when the welding machineis on.NOTE: Before installing welding wire,be sure that the diameter of thewelding wire matches the groove in thedrive roller on the wire feedmechanism and the wire matches thecontact tip in the end of the gun. Amismatch on any item could cause thewire to slip or bind.1. Verify the unit is off and open thepanel on the welder to expose thewire feed mechanism.2. Remove the spool quick lock, bypushing in and rotating 1/4 turncounterclockwise. The knob, spring,and spool spacer can now be removed.NOTE: Spool spacer and spindle spaceract as an 8” spool spindle adapter.Purchase of an adapter is not necessary.* See Figure 5 for assembly.4Wire Feed Arc Welder3. Loosen the wire feed tensioningscrew on the drive mechanism. Thisallows initial feeding of the wire intothe gun liner by hand.4. Install the wire spool onto thespindle so that the wire can come offthe spool on the end closest to thewire feed guide tube. Do not cutthe wire loose yet. Install the spoolspacer, spring, and quick lock knobby pushing in and turning the knob1/4 rotation clockwise.5. Hold the wire and cut the wire endfrom the spool. Do not allow the wireto unravel. Be sure that the end of thewire is straight and free of burrs.6. Feed the wire through the wire feedguide tube, over the groove in thedrive roll and into the gun liner.Tighten the wire feed tensioning screwso that it is snug. Do not over tighten.7. Remove the nozzle by turningcounterclockwise. Then unscrewthe contact tip from the end of thewelding torch (See Figure 6). Plug thewelder into the proper power supplyreceptacle.HINT: Keep torch cable straight whenfeeding wire.8. Turn on the welder and set the wirespeed rate to 5. Activate the gunAssembly (Continued)Figure 2 - WG3000 AssemblyFigure 3 - WG3060 AssemblyClampingBlockFigure 4 - Work Clamp AssemblyTensionScrew PanelDrive RollerSpoolSpacerGuideTubeSpindle4” or 8”Spool SpringSpoolLockFigure 5 - Weld Wire RoutingTorch Neck Contact TipNozzleFigure 6 - Torch NozzleSpindleSpacerwww.campbellhausfeld.com*Reverseposition andinsert into 8”spool