CONTENTSGetting Other Information and Publications ......... 1Installation and Operating InstructionsEquipment Selection ............................................... 2Locating the Furnace .............................................. 2Installing the Furnace ............................................. 6Duct Work ............................................................... 6Installing a Cooling Unit .......................................... 6Wiring ............................................................... 7Oil Line Piping ...................................................... 10Beckett AFG Oil Burner ........................................ 10Beckett “CleanCut” Oil Pump ............................... 11Beckett Solid State Igniter .................................... 11Beckett R7184B Primary Control .......................... 11Beckett R7184B Primary Operational Guide ........ 12Burner Set up and Adjustments ........................... 14Short Form Adjustment Procedure ....................... 16Combustion Air Requirements .............................. 20Louvers and Grilles ............................................... 25Venting Options .................................................... 25Thermostat ........................................................... 25TABLESTable 1 Minimum Clearances ............................. 2Table 2 Dimensions FLF/R Models .................... 3Table 3 Electrical Data ........................................ 7Table 4 Furnace Data ....................................... 14Table 5 Correlation of % of CO2, O 2 andReserve Air .......................................... 19Table 6 No. 2 Fuel Oil Efficiency Chart ............. 19Table 7 Recommended Start-Up Settings ........ 19Table 8 Sq.Ft. Required asUnconfined Space ................................ 22Table 9 Minimum Ventilation Openings ............. 23Table 10 Temperature Rise Ranges, LimitControl Settings, andHeating Blower Speeds ........................ 26Table 11 Filter Sizes for Gas Furnaces ............... 27CHARTSChart 1 FH085D36E Data ................................. 33Chart 2 FH110D48E Data ................................. 33Chart 3 FH110D60E Data ................................. 33Chart 4 FLF/FLR085D36E Data ....................... 33Chart 5 FLF/FLR110D48E Data ........................ 33Chart 6 FLF/FLR110D60E Data ........................ 33Chart 7 FLR140D60E Data ............................... 34Chart 8 FC085D36E Data ................................. 34FIGURESFigure 1 FL/R Models Dimensions ................... 3Figure 2 FH Models Dimensions ...................... 4Figure 3 FC Models Dimensions ...................... 5Figure 4 Typical Unit Setup - FLF .................... 8Figure 5 Typical Flue InstallationRequirements - FLF ........................... 9Figure 6 Typical Single InsideTank Installation ............................... 10Figure 7 Electronic Blower Control ................ 13Figure 8 Typical Smoke-CO2 Characteristic ... 17Figure 9 Pressure Gauge Connection toPressure Gauge Port ....................... 18Figure 10 Electrode Adjustments ..................... 20Figure 11 Combination Air Boot Assembly ...... 21Figure 12 All Air From Inside Building.............. 22Figure 13 All Air From Outdoors ...................... 23Figure 14 All Air From Outdoors ThroughVentilated Attic ................................. 24Figure 15 All Air From Outdoors - Inlet AirFrom Ventilated Crawl Space andOutlet Air to Ventilated Attic ............. 24Figure 16 Typical Installation of 16x25x1Filter Rack ........................................ 27Figure 17 Typical Installation of 20x25x1Filter Rack ........................................ 27Figure 18 Filter Installation - Lo-Boy Models ... 28Figure 19 Removal of Burner Only .................. 30Figure 20 Removal of Entire CombustionChamber Mounting System ............. 31FiltersUpflow & Counterflow Filter Information ............. 237Lo-Boy Models – Filter Locations ....................... 28MaintenanceLubrication ............................................................ 29Inspect Air Filter .................................................... 29Final Inspection and Test ...................................... 29Service Hints ........................................................ 29Combination Combustion Chamber/BurnerMounting System .................................................. 30To Remove Burner Only ....................................... 31To Remove Entire Combustion ChamberMounting System .................................................. 31Common Causes of Trouble ................................. 32Care of Finish ....................................................... 32Cleaning of the Heat Exchanger ........................... 32Blower System Resistance Charts ................. 33-34Wiring Diagrams ............................................. 35-37i