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ABB IRB 7600 - 500/2.55 Product Manual

Also see for IRB 7600 - 150/3.5: Product manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Overview of this manual
  6. Product documentation, M2000/M2000A
  7. Product documentation, M2004
  8. How to read the product manual
  9. Safety
  10. General safety information
  11. Safety in the manipulator system
  12. Safety risks
  13. CAUTION - Hot parts may cause burns
  14. Safety risks related to tools/work pieces
  15. Safety risks related to pneumatic/hydraulic systems
  16. Safety risks during operational disturbances
  17. Risks associated with live electric parts
  18. Safety actions
  19. Fire extinguishing
  20. Emergency release of the manipulator's arm
  21. Brake testing
  22. Risk of disabling function "Reduced speed 250 mm/s
  23. Safe use of the FlexPendant
  24. Work inside the manipulator's working range
  25. Signal lamp (optional)
  26. Safety stops
  27. Safety related instructions
  28. Safety symbols on manipulator labels
  29. DANGER - Moving manipulators are potentially lethal
  30. DANGER - First test run may cause injury or damage
  31. WARNING - The brake release buttons may be jammed after service work
  32. DANGER - Make sure that the main power has been switched off
  33. WARNING - The unit is sensitive to ESD
  34. WARNING - Safety risks during handling of batteries
  35. WARNING - Safety risks during work with gearbox lubricants (oil or grease)
  36. Installation and commissioning
  37. Robot transportation precautions
  38. Securing the robot
  39. Unpacking
  40. Working range, IRB 7600 - 150/3.5
  41. Working range, IRB 7600 - 340/2.8
  42. Working range, IRB 7600 - 400/2.55, IRB 7600 - 500/2.55
  43. Working range, IRB 7600 - 500/2.3
  44. Risk of tipping/stability
  45. On-site installation
  46. Lifting robot with lifting slings
  47. Lifting robot with roundslings
  48. Manually releasing the brakes
  49. Manually releasing the brakes, external brake release unit
  50. Lifting the base plate
  51. Securing the base plate
  52. Orienting and securing the robot
  53. Fitting equipment on robot
  54. Installation of base spacers (option)
  55. Extended working range, axis 1 (option 561-1)
  56. Installation of cooling fan for motors, axes 1-3 (option)
  57. Installation of Foundry Plus Cable guard (option no. 908-1)
  58. Loads
  59. Installation of signal lamp (option)
  60. Restricting the working range
  61. Mechanically restricting the working range of axis 1
  62. Mechanically restricting the working range of axis 2
  63. Mechanically restricting the working range of axis 3
  64. Installation of position switches (option)
  65. Electrical connections
  66. Maintenance
  67. Maintenance schedule and expected life
  68. Maintenance schedule
  69. Expected component life
  70. Inspection activities
  71. Inspection, oil level gearbox axis 2
  72. Inspection, oil level gearbox axis 3
  73. Inspection, oil level gearbox axis 4
  74. Inspection, oil level, gearbox axis 5
  75. Inspection, oil level gearbox axis 6
  76. Inspection, balancing device
  77. Inspection, cable harness
  78. Inspecting, mechanical stop pin, axis 1
  79. Inspection, mechanical stop, axes 1, 2 and 3
  80. Inspection, damper axes 2-5
  81. Inspection, position switch axes 1, 2 and 3
  82. Inspection, information labels
  83. Inspection, UL-lamp
  84. Changing/replacement activities
  85. Oil change, gearbox axis 1
  86. Changing oil, axis-2 gearbox
  87. Changing oil, axis-3 gearbox
  88. Oil change, gearbox, axis 4
  89. Oil change, gearbox, axis 5
  90. Oil change, gearbox axis 6
  91. Replacing the SMB battery
  92. Lubrication activities
  93. Cleaning, robot
  94. Lubrication of spherical roller bearing, balancing device
  95. Service Information System, M2000
  96. Description of Service Information System (SIS)
  97. SIS system parameters
  98. Setting the SIS parameters
  99. Reading the SIS output logs
  100. Exporting the SIS data
  101. Repair
  102. General procedures
  103. Mounting instructions for bearings
  104. Mounting instructions for seals
  105. Complete robot
  106. Replacement of cable harness, axes 5-6
  107. Replacement of complete arm system
  108. Upper and lower arm
  109. Replacement of complete wrist unit
  110. Replacement of complete upper arm
  111. Replacement of complete lower arm
  112. Replacement of lower arm shaft
  113. Frame and base
  114. Replacement of brake release unit
  115. Replacing the balancing device
  116. Replacement of spherical roller bearing, balancing device
  117. Unloading the balancing device using hydraulic press tool
  118. Restoring the balancing device using a hydraulic press tool
  119. Motors
  120. Replacement of motor axis 2
  121. Replacement of motor, axis 3
  122. Replacement of motor, axis 4
  123. Replacement of motor, axis 5
  124. Replacement of motor, axis 6
  125. Gearboxes
  126. Replacement of gearbox, axis 2
  127. Replacement of gearbox, axis 3
  128. Replacement of gearbox, axis 4
  129. Replacement of gearbox, axis 5
  130. Replacement of gearbox, axis 6
  131. Calibration information
  132. Calibration methods
  133. Calibration scale and correct axis position
  134. Calibration movement directions for all axes
  135. Updating revolution counters
  136. Checking the calibration position
  137. Decommissioning
  138. Decommissioning of balancing device
  139. Reference information
  140. Applicable safety standards
  141. Unit conversion
  142. Screw joints
  143. Weight specifications
  144. Standard tools
  145. Special tools
  146. Lifting accessories and lifting instructions
  147. Spare part / part list
  148. Spare parts
  149. Spare part list
  150. Part list
  151. Rebuilding parts
  152. Part list, overview
  153. Mechanical stop axis 1, 3HAC12812-2
  154. Base incl frame axis 1, 3HAC12304-1
  155. 8.3.6 Axis 3-4, 3HAC13063-1 (IRB 7600 - 150/3.5, - 325/3.1, -340/2.8, -400/2.55
  156. Axis 3-4, 3HAC13063-2 (IRB 7600 - 500/2.3)
  157. 8.3.8 Axis 3-4, Foundry, 3HAC13063-4 (IRB 7600 -150/3.5, - 325/3.1, - 340/2.8, - 400/2.55
  158. Axis 3-4 Foundry, 3HAC13063-5 (IRB 7600 - 500/2.3)
  159. Wrist, 3HAC16628-4 / 3HAC16628-3
  160. Material set robot, 3HAC13079-1
  161. Material set axis 1-2, 3HAC13077-1
  162. Material set balancing device, 3HAC13082-1
  163. Arm extension set, 956 mm, 3HAC12311-1 (IRB 7600 - 150/3.5)
  164. Arm extension set, 250 mm, 3HAC12311-2 (IRB 7600 - 340/2,8)
  165. Exploded views
  166. Base incl. Frame
  167. Frame-Lower arm 1
  168. Frame-Lower arm 2
  169. Upper arm
  170. Wrist complete
  171. Circuit diagram
  172. Validity of circuit diagram 3HAC025744-1
  173. Validity of circuit diagram 3HAC13347-1
  174. Index
/ 466
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This manual is suitable for:
IRB 7600 - 150/3.5IRB 7600 - 325/3.1IRB 7600 - 340/2.8IRB 7600 - 400/2.55IRB 7600 - 500/2.3IRB 7600 - 500/2.55