YASKAWA MOTOMAN DX100 manuals
MOTOMAN DX100
Brand: YASKAWA | Category: Computer Hardware
Table of contents
- Table Of Contents
- System Configuration Example
- Board External View
- User Input/Output Connectors
- Function Setting Switches
- Setting Method
- Opening Front Door of the DX100
- Connecting Each Cable
- Closing the Front Door of the DX100
- I/O Data
- Input Circuit
- Output Circuits
- Output Circuit 2 CN10 and CN11 (Relay Output)
- Connection Example
- Handling Application
- Arc Welding, Spot Welding, and General-Purpose Applications
MOTOMAN DX100
Table of contents
- instruction manual
- Table Of Contents
- Table Of Contents
- Table Of Contents
- General
- Safety
- Handling ESD sensitive devices
- Terms
- Installation
- NX100 Installation
- Software configuration
- Manual I/O allocation (FD 134)
- Fieldbus input data map
- Fieldbus status byte
- General installation in IP-based networks
- Anybus IPconfig
- The module is not shown
- Reg.No. ME00107EN-02 Page
- Profibus DPV1 Slave AB3601
- Connectors 9-pin D-sub
- PROFIBUS network setup
- Profibus DPV1 Master AB3602
- Configuration online
- DeviceNet Adapter Slave AB3603
- Connectors
- DeviceNet Scanner Master AB3604
- AnyBus NetTool for DeviceNet
- AS-Interface Master AB3605
- Principle of Input/Outputs in ASI
- Menu Tree Overwiev
- Change settings
- EtherNet/IP Adapter/Modbus TCP Slave AB3606
- Status LEDs
- Network setup
- EtherNet/IP Scanner Master AB3607
- PROFINET-IO Slave AB3609
- FL-Net AB3610
- FIPIO Slave AB3611
- Interbus-S Slave AB3615
- Setup
- CanOpen Slave AB3616
- EtherCAT slave AB3617
- revision history
MOTOMAN DX100
Brand: YASKAWA | Category: Telephone Accessories
Table of contents
- Table Of Contents
- Table Of Contents
- INTRODUCTION
- system requirements
- Connection types
- Configuration of robot controller
- file menu
- view menu
- tools menu
- Mode menu
- Menü Hilfe
- WORKING WITH MOTOADMIN
- Exit application
- Refresh status
- Change operation mode
- Edit Jobs
- Job Liste laden
- Access variables
- Watch I/O Signals
- Saving, Loading and Deleting files
- Jobs
- system data
- One-Button Backup
- Deleting data
- system information
- Read Alarm History
- KNOWN LIMITATIONS
MOTOMAN DX100
Brand: YASKAWA | Category: Telephone Accessories
Table of contents
- Table Of Contents
- Table Of Contents
- Introduction
- system configuration
- Major Components
- Customer Support Information
- Safety
- Important Advisory Information
- Mechanical Safety Devices
- Programming, Operation, and Maintenance Safety
- Equipment Description
- Software
- Starting the HMI Software
- Home Screen
- Program Sequence Setup Screen
- Live Weld Data Screen
- To Modify or Add a Welder
- Error Preferences
- Lock/Unlock Editing
- Backup & Load Settings
- theory of operation
- Miller HMI
- Pulse Mode
- Operation
- Arc Start Files
- Calibration Verification
- Selecting Weld Programs
- Robot Job Programming
- troubleshooting
- Miller Auto-Axcess E Digital
- MACRO Job Settings
- MILLER-PROG-SEL Macro
- MILLER-STRT-PART Macro
- MILLER-CHNG-WELD Macro
- MILLER-END-PART Macro
- Example Weld Job Structure
- Error Reporting
- Part Error Reporting
- revision history
MOTOMAN DX100
Brand: YASKAWA | Category: I/O Systems
MOTOMAN DX100
Brand: YASKAWA | Category: Controller
Table of contents
- Table Of Contents
- Servofloat Function
- Linear Servofloat Function
- The Servofloat Function
- Moving with the Move Instruction
- Moving with the TIMER and WAIT Instructions
- Turning Servo ON Again During Servofloat Operation
- Servofloat Condition Files
- Link Servofloat Condition Setting
- Linear Servofloat Condition File
- Linear Servofloat Condition Setting
- Instructions for the Servofloat Function
- Registration of Instruction
- FLOATOF Instruction
- Addition of SPDL Tag to a Move Instruction
- Application Example of the Servofloat Function
- Job Example
- A Setting Example in the Linear Servofloat Condition File
- A Setting Example for the Link Servofloat Condition File
MOTOMAN DX100
Brand: YASKAWA | Category: Controller
Table of contents
- Table Of Contents
- Table Of Contents
- Laser-tracking Function
- Functions
- Hardware Setup
- Settings for Cooling Air
- Start-up
- Start-up of the WELDCOM
- Sensor Parameters
- Required Application Job Files
- Laser Sensor Calibration
- Tool Calibration for Reference Tool
- Sensor Camera's Mounting Position
- Sensor Adjustment
- Teaching of Calibration Job [LT-CALIB]
- Execution of Calibration
- Settings for Tracking Job
- Tracking with a Welding-start-point Search
- Settings for the Laser-tracking Function File
- Conditions for the Laser Sensor
- Conditions for Welding-start-point Search
- Conditions for Welding-end-point Search
- Conditions for Laser Tracking
- Conditions for NON-detection and Error Detection
- Conditions to Pass Over
- Settings for Inspection Job Before Starting Operations
- Teaching an Inspection Job Before Starting
- Acquisition of Reference Data
- Tool Offset Setting
- How to Set the Tool Offset Amount
- Settings for the Gap Adaptation Function
- Settings for the Gap Condition File
- Conditions for Welding
- Conditions for Position
- Conditions for Speed
- Inspection Before Starting Operations
- Manual Inspection Before Starting Operations
- Camera Deviation Check at Welding-point Deviation Check
- Verification of Tool Constants
- Verification of Detected Data
- Troubleshooting
- Corrective Actions for Target Deviation
- Corrective Actions for Tool Deviation
- Corrective Actions for Camera Deviation
- Alarm List
- S5E Parameters
MOTOMAN DX100
Table of contents
- Table Of Contents
- Zeroing Function
- Details on Zeroing Function
- System Configuration of the Zeroing Device Using the USB Connector
- Operational Procedure and Cautions
- Zeroing Procedure for S-Axis
- Zeroing Procedure for L-Axis
- Zeroing Procedure for U-Axis
- Zeroing Procedure for R-Axis
- Zeroing Procedure for B-Axis
- Zeroing Procedure for T-Axis
- Errors in the Zeroing Operation and Solutions
MOTOMAN DX100
Brand: YASKAWA | Category: Security Sensors
Table of contents
- Table Of Contents
- Table Of Contents
- Function Overview
- System Configuration
- Signal Distribution Board
- Communication I/F Gateway Unit
- Power On Unit
- Overview of Unit Connection
- Description of Unit Layout (Layout Drawing)
- Setup (Safety Range Function for Robot)
- Preparation for Safety Range Function
- Setting Safety Range for Robot
- Confirming Safety Range for Robot
- Switching Safety Range
- Starting Safety Range Function for Robot
- Confirming Safety Range and Robot Position
- Setup (Safety Range Function for Each Axis)
- Setting Safety Range for Each Axis
- Confirming Safety Range for Each Axis
- Starting Safety Range Function for Each Axis
- Stop Position Monitoring Function
- Data Protection
- Operation When VERIFY ERROR Occurs
- Restrictions
- Software Version of Functional Safety Unit
- HW0486052
MOTOMAN DX100
Table of contents
- Table Of Contents
- Table Of Contents
- Product Confirmation
- Order Number Confirmation
- Transporting
- Using a Crane
- Using a Forklift
- Shipping Bolts and Brackets
- Installation
- Installation of the Safeguarding
- Mounting Example
- Types of Mounting
- Location
- Wiring
- Cable Connection
- Connection to the DX100/NXC100
- Basic Specifications
- Part Names and Working Axes
- Dimensions and P-Point Maximum Envelope
- Allowable Load for Wrist Axis and Wrist Flange
- Wrist Flange
- System Application
- Internal User I/O Wiring Harness and Air Lines
- Electrical Equipment Specification
- Maintenance and Inspection
- Notes on Maintenance Procedures
- Notes on Grease Replenishment/Exchange Procedures
- Grease Replenishment for S-Axis Speed Reducer
- Grease Replenishment for S-Axis Gear
- Grease Replenishment for L-Axis Speed Reducer
- Grease Replenishment for U-Axis Speed Reducer
- Grease Replenishment for R-Axis Speed Reducer
- Grease Replenishment for B- and T-Axes Speed Reducers
- Grease Replenishment for T-axis
- Notes for Maintenance
- Recommended Spare Parts
- parts list
- L-, U-Axes Unit
- R-Axis Unit
- Wrist Unit
MOTOMAN DX100
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Outline
- DCI Function
- Stand-alone Function
- Host Control Function
- For Using Data Transmission Function
- Command Remote Valid/Invalid
- Display in Command Remote Mode
- Serial I/F Port Assignment
- Parallel Operation of DX100
- Transmission Specifications
- Transmission Format
- Error Control System
- Data Link Establishment
- Transmission Control Resending Sequence
- Connection of D-SUB Connector Pins
- Commands for Job Transmission
- SAVEJ
- DELETEJ
- Commands for Variable Transmission
- Registering DCI Instruction
- Concurrent Tasks from Multiple Jobs
- DCI Parallel Execution
- Parallel Execution Using PSTART (Optional)
- Transmission Procedure
- Loading Procedure
- Variable Transmission
- Axis Data Transmission Format
- Alarm Codes
- Operation Flow
- Operation
- Save
- Saving File
- Load
- Loading File
- Job Selection Mode
- Switching Selection Mode
- Selecting Job and Data File
- Host Control Function of DX100
- Data Management
- Robot Control Function
- List of Interlock for Commands of Host Control Function
- Command that Handle Axis Data
- Status Read Function
- Read/Data Access System Commands
- System Control Function
- Start-up System Commands
- Editing System Commands
- Job Selection System Commands
- I/O Read/Write Function
- Read-out of I/O Signal Status
- Write-in of I/O Signal Status
- Commands for Multi-control Group and Independent Control Functions
- Commands for Independent Control Function
- Interpreter Message List
- Data List
- Parameter List
- Comparison of Data Transmission Functions
MOTOMAN DX100
Table of contents
- Table Of Contents
- Table Of Contents
- Outline
- Customer Support Information
- Basic Operations
- Operation
- Tool coordinate system
- Registering Point Variables
- Changing the number of the point variable
- Registering a move instruction together with a point variable
- Deleting a Point Variable
- Deleting the point variable designation
- Editing the Point Variable (Taught Position Data)
- Memory and Playback Function
- Application Example
- Multi-layer Welding Tool Shift Function
- Registering
- Search and Shift Function
- Items to be Set for SRSFT Instruction
- Application Example of SRSFT Instruction
- Search Function for Sticking
- Shift Function
- Continuity of Shift Function
- Shift Amount Display
- Beveling Width Measuring Function
- Overriding Welding Condition Function
- Welding Condition Adjustment Display
- Parameters for the Units to Adjust Conditions
- Confirm the Welding Operation in Teach Mode
- How to Restart After an Emergency Stop in the Middle of Weaving
MOTOMAN DX100
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Safety
- Special Training
- Personnel Safety
- Motoman Safety
- Work Area Safety
- Operation Safety
- Notes for Moving and Transferring the MOTOMAN
- Notes on MOTOMAN Disposal
- Product Confirmation
- Order Number Confirmation
- Installation
- Using a Forklift to Move the Controller
- Place of Installation
- Location
- Mounting the Controller
- Connection
- Notes on Cable Junctions
- Power Supply
- Leakage Breaker Installation
- Primary Power Supply Breaker Installation
- Connection Methods
- Connecting the Manipulator Cable
- Connecting the Programming Pendant
- Turning ON and OFF the Power Supply
- Initial Diagnosis
- Turning ON the Servo Power
- Turning OFF the Power Supply
- Test of Program Operation
- Movement of the Axes
- Security System
- Changing the Security Mode
- User ID
- System Setup
- Home Position Calibration
- Calibrating Operation
- Registering Individual Axes
- Changing the Absolute Data
- Home Position of the Robot
- Setting the Second Home Position (Check Point)
- Purpose of Position Check Operation
- Procedure for the Second Home Position Setting (Check Point)
- Procedure after the Alarm
- Tool Data Setting
- Registering Tool Angle
- Setting the Tool Load Information
- Tool Calibration
- Teaching of Calibration Point
- Clearing Calibration Data
- Checking the TCP
- Automatic Measurement of the Tool Load and the Center of Gravity
- Measurement of the Tool Load and the Center of Gravity
- ARM Control
- Tool Load Information Setting
- Tool Load Information Registering
- Work Home Position
- Registering/Changing the Work Home Position
- Returning to the Work Home Position
- Interference Area
- Setting Operation
- Axis Interference Area
- Clearing the Interference Area Data
- Shock Detection Function
- Resetting the Shock Detected
- User Coordinate Setting
- Teaching the User Coordinates
- Clearing the User Coordinates
- Overrun / Tool Shock Sensor Releasing
- Soft Limit Release Function
- All Limit Release Function
- Instruction Level Setting
- Learning Function
- Setting the Learning Function
- Setting the Controller Clock
- Setting the Play Speed
- Numeric Key Customize Function
- Key Allocation (SIM)
- Allocating an Operation
- Instruction Allocation
- Job Call Allocation
- Alternate Output Allocation
- Momentary Output Allocation
- Group (4-bit/8-bit) Output Allocation
- Analog Incremental Output Allocation
- Allocation of I/O Control Instructions
- Execution of Allocation
- Changing the Output Status
- Changing the Parameter Setting
- File Initialization
- Initializing Data File
- Initializing Parameter File
- Initializing I/O Data
- Initializing System Data
- Display Setting Function
- Operation Button Size Setting
- Initialization of Screen Layout
- Layout Storage
- System Backup
- Device
- Backup by CMOS.BIN
- CMOS.BIN Load
- Automatic Backup Function
- Settings for Automatic Backup
- AUTO BACKUP SET Display
- DX100 Status and Automatic Backup
- Setting Examples
- Loading the Backup Data from the CompactFlash
- Error List
- Upgrade Function
- Automatic Upgrade of YPP01
- Error Message
- Modification of System Configuration
- Addition of Base and Station Axes
- Base Axis Setting
- Connection Setting
- Axis Configuration Setting
- Mechanical Specification Setting
- Motor Specification Setting
- Station Axis Setting
- DX100 Specification
- Specification List
- Function List
- Programming Pendant
- Equipment Configuration
- Cooling System of the Controller Interior
- Description of Units and Circuit Boards
- Power Supply Contactor Unit
- Major Axes Control Circuit Board (SRDA-EAXA01□)
- Connection for Tool Shock Sensor (SHOCK)
- To connect the tool shock sensor with the cable that is built into the manipulator
- Connection for Direct-in
- CPU Unit
- Unit and Circuit Board in the CPU Unit
- CPS Unit (JZNC-YPS01-E)
- Brake Control Board (JANCD-YBK01-□E)
- Robot I/O Unit (JZNC-YIU01-E)
- Machine Safety Unit (JZNC-YSU01-1E)
- Connection for Servo-ON Enable Input (ONEN1 and ONEN2)
- Connection for External Axis Overrun (EXOT)
- WAGO Connector
- Robot Specific Input Terminal Block (MXT)
- Contact Output of Emergency Stop Button
- SERVOPACK
- Universal I/O Signal Assignment
- Handling
- General Application
- Spot Welding
- JANCD-YEW01-E Circuit Board (Standard)
MOTOMAN DX100
Brand: YASKAWA | Category: Controller
Table of contents
- Table Of Contents
- Table Of Contents
- Introductions
- System Setting
- Setting of Command Remote
- Transmission Procedure
- Outline
- Robot Control/Data Writing to Register
- File Control
- File Control (File Loading)
- File Control (File list)
- File Control (Deleting of file)
- Respective Commands for Robot Control
- Error Code
- Status Information Reading Command
- Executing Job Information Reading Command
- Axis Configuration Information Reading Command
- Robot Position Data Reading Command
- Position Error Reading Command
- Torque Data Reading Data
- I/O Data Reading / Writing Command
- Register Data Reading / Writing Command
- Byte Variable (B) Reading / Writing Command
- Integer Type Variable (I) Reading / Writing Command
- Double Precision Integer Type Variable (B) Reading / Writing Command
- Real Type Variable (R) Reading / Writing Command
- Character Type Variable (S) Reading Writing Command
- Robot Position Type Variable (P) Reading / Writing Command
- Base Position Type Variable (Bp) Reading / Writing Command
- External Axis Type Variable (Ex) Reading / Writing Command
- Alarm Reset / Error Cancel Command
- Hold / Servo On/off Command
- Step / Cycle / Continuous Switching Command
- Character String Display Command To The Programming Pendant
- Start-up (Job Start) Command
- Job Select Command
- Management Time Acquiring Command
- System Information Acquiring Command
- Plural I/o Data Reading / Writing Command
- Plural Register Data Reading / Writing Command
- Plural Byte Type Variable (B) Reading / Writing Command
- Plural Integer Type Variable (I) Reading / Writing Command
- Plural Double Precision Integer Type Variable (B Reading / Writing Command
- Plural Real Type Variable (R) Reading / Writing Command
- Plural Character Type Variable (S) Reading / Writing Command
- Plural Robot Position Type Variable (P) Reading / Writing Command
- Plural Base Position Type Variable (Bp) Reading / Writing Command
- Plural External Axis Type Variable (Ex) Reading / Writing Command
- Move instruction command (Type Cartesian coordinates)
- Move Instruction Command (Type Pulse)
- File Control Command
- File Deleting Command
- File Loading Command
- File Saving Command
- File List Acquiring Command
- File Saving Command (The Batch Data Backup)
MOTOMAN DX100
Brand: YASKAWA | Category: Industrial Equipment
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- Seam Finding
- Macro Jobs
- Features
- System Requirements
- Setup and Operation
- Setting the Q1 Focal Length:
- AccuFast II
- Using the Zero Shift Function (If Temperature Variance is a Concern)
- Job Setup
- AutoTeach
- TCH Macro, One Touch (1TCH) Routine
- Limitations
- AutoTeach Mode
- Macro Job Setup
- Interface
- Programming Instructions
- TCH Macro, Two Touch (2TCH) Routine
- EDGE: Edge Finding Routine
- Programming
- AutoTeach 1 (Robot Position 2)
- AutoTeach 2 (Robot Position 3)
- R1 CIRCLE: Circle Touch Routine
- Setup Macro Instruction and Detect Robot Position 1
- Detect Robot Position 2
- Cylinder to Plate
- Programming Suggestions
- AccuFast II Orientation
- Perpendicular Search Paths
- Pattern Type and AutoTeach Descriptions
- AutoTeach 0
- AutoTeach 2
- Pattern Type 2
- Pattern Type 4
- AutoTeach 2, Step Offset 0
- Target for TCP Update for AccuFast or AccuFast II
- Breakdown of Procedure
- Detailed Usage
- Adjust Settings of ACCUFAST - TCP - UPDATER robot job
- Set and Program the AccuFast - TCP - UPDATER Robot Job
- Run the Robot Job in Train Mode
- Appendix B
- Run the Robot Job in Calc Mode
- TCP Detection Mode (Optional)
- Appendix A
- B.1 Value B Variables
- Appendix C
- Appendix D
MOTOMAN DX100
Brand: YASKAWA | Category: Controller
MOTOMAN DX100
Brand: YASKAWA | Category: Control Systems