Sealey SD200 Instructions Manual

Also see for SD200: Instructions

SD200 - 2 - 03/03/06I N S T R U C T I O N S F O R :INSTANT HEAT SOLDERING GUNMODEL NO: SD200Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructionsand properly maintained, give you years of trouble free performance.1. SAFETY INSTRUCTIONSIMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAM-AGE AND/OR PERSONAL INJURY, AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.1.1. ELECTRICAL SAFETY! WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets and any otherconnectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of appropriate safety devices.A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. We also recommend that a Residual CurrentDevice (RCD) is used. It is particularly important to use an RCD with portable products that are plugged into a supply which is not protectedby an RCCB. If in any doubt consult a qualified electrician. You may obtain a Residual Current Device by contacting your Sealey dealer.You must also read and understand the following instructions concerning electrical safety.1.1.1. The Electricity at Work Act 1989 requires that all portable electrical appliances, if used on business premises, are tested by aqualified electrician, using a Portable Appliance Tester (PAT), at least once a year.1.1.2. The Health & Safety at Work Act 1974 makes owners of electrical appliances responsible for the safe condition of thoseappliances and the safety of the appliance operators. If in any doubt about electrical safety, contact a qualified electrician.1.1.3. Ensure that the insulation on all cables and on the appliance is safe before connecting it to the power supply. See 1.1.1. and1.1.2. and use a Portable Appliance Tester.1.1.4. Ensure that cables are always protected against short circuit and overload.1.1.5. Regularly inspect power supply cables and plugs for wear or damage and check allconnections to ensure that none is loose.1.1.6. Important: Ensure that the voltage marked on the appliance matches the power supplyto be used and that the plug is fitted with the correct fuse - see fuse rating at right.1.1.7. DO NOT pull or carry the appliance by the power cable.1.1.8. DO NOT pull the plug from the socket by the cable.1.1.9. DO NOT use worn or damaged cables, plugs or connectors. Immediately have any faultyitem repaired or replaced by a qualified electrician. When a BS 1363/A UK 3 pin plug isdamaged, cut the cable just above the plug and dispose of the plug safely.Fit a new plug according to the following instructions (UK only).a) Connect the GREEN/YELLOW earth wire to the earth terminal ëEí.b) Connect the BROWN live wire to the live terminal ëLí.c) Connect the BLUE neutral wire to the neutral terminal ëNí.d) After wiring, check that there are no bare wires, that all wires have been correctly connected, that the cable outerinsulation extends beyond the cable restraint and that the restraint is tight.Double insulated products, which are always marked with this symbol , are fitted with live (brown) and neutral (blue) wiresonly. To rewire, connect the wires as indicated above - DO NOT connect either wire to the earth terminal.1.1.10. Products which require more than 13 amps are supplied without a plug. In this case you must contact a qualified electrician to ensure that asuitably rated supply is available. We recommend that you discuss the installation of an industrial round pin plug and socket with your electrician.1.1.11. If an extension reel is used it should be fully unwound before connection. A reel with an RCD fitted is preferred since any applianceplugged into it will be protected. The cable core section is important and should be at least 1.5mm 2 , but to be absolutely sure thatthe capacity of the reel is suitable for this product and for others which may be used in the other output sockets, we recommend theuse of 2.5mm 2 section cable.FUSE RATING 3 AMPBlueNeutralWireYellow & GreenEarth WireCableRestraintBrownLiveWire1.2 GENERAL SAFETY! WARNING! Ensure Health & Safety, local authority, and general workshop practice regulations are adhered to when using this equipment.# Familiarise yourself with the application , limitations and potential hazards of the soldering iron/gun.# Replace or repair damaged parts. Use genuine parts only. Unauthorised parts may be dangerous and will invalidate the warranty.# Locate soldering iron/gun in a suitable working area, keep area clean and tidy and free from unrelated materials.# Keep the work area clean, uncluttered and ensure there is adequate lighting.# Keep the soldering iron/gun clean for best and safest performance.# Ensure there are no flammable or combustible materials near the work area.# Wear approved safety eye protection (standard spectacles are not adequate).# Wear appropriate protective clothing.# Ensure the workpiece is adequately held before operating the soldering iron/gun.# Always lay the soldering gun on its side so that the tip cannot make contact with the work surface.# Remove excess solder from the soldering gun by wiping the tip on a damp, natural sponge.# Ensure that when the soldering gun is put down during use that the tip is not near to or in contact with any material that may burn or meltincluding the productís own supply lead.$ DO NOT attempt to remove excess solder from the soldering iron/gun by shaking it. Hot solder may become airborne and land on yourskin causing burns and blisters.$ DO NOT allow children or pets into the area where the soldering is taking place.$ DO NOT attempt to cool the gun with water.

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