Sealey 500KCA Instructions Manual

Your crane is delivered assembled but in a folded condition. Before using it is necessary to lay the folded crane on its ëbackí on the floorand proceed as follows.3.1. Lower the crane legs. Lock them in place with the pins and split pins.3.2. Rotate the assembled crane onto its wheels.3.3. Open the valve at top of ram by turning to left and pump 10-20 times. This will purge any air that may have entered during transit.3.4. Pull crane jib up slightly, close valve and pump the handle. The jib will now raise. Pump the jib all the way up once and lower it again (thiswill check the oil level).3.5. Crane is now ready. Ensure that it is complete and not damaged. If you experience any problems contact your supplier immediately.INSTRUCTIONS FOR:PROFESSIONAL FOLDING CRANESModels: 500KCA, 750VA & WF10.Thank you for purchasing a Sealey product. Manufactured to a high standard this product will, if used according to these instructionsand properly maintained, give you years of trouble free performance.1. SAFETY INSTRUCTIONS3 Keep crane, and lifting slings, supports and beams in good working order and condition. Follow the inspection requirements as describedin Section 5. Take immediate action to repair or replace damaged parts by contacting your supplier. Ensure that all accessory liftingdevices are suitably certified. If crane is damaged immediately remove from service.3 Ensure the surface on which the crane is used is level and firm, being capable of sustaining the crane and the maximum load.7 Never use crane on tarmacadam or on soft surfaces.3 Ensure that the crane legs and arms are always locked before use, and jib extension is locked in fixed jib position by means of the lock split pin.3 Keep children and unauthorised persons away from the work area.3 Keep work area clean and tidy, and free from unrelated materials, and ensure that there is adequate lighting.3 Ensure that load does not exceed the craneís maximum lifting capacity. Overloading the crane is dangerous. Where appropriate, use onlythe lifting points recommended by the manufacturer of the item to be lifted, i.e. vehicle engine.3 Before lifting the load ensure that the crane jib is in the lowest possible position, that there are no obstacles which may snag the loadwhilst it is being lifted and that the area above the jib is clear.7 DO NOT apply any sideways pressure to the crane during lifting or suspension of load.3 To avoid injury, be fully aware of your own and other persons locations in relation to the lifting and lowering of the load.3 Keep a sound footing and balance, and ensure that the floor is not slippery. Wear non-slip shoes.3 Ensure the centre of gravity of the load always remains inside the crane base.7 DO NOT attempt to lift the load at an angle, and do not allow the load to swing during lifting.7 DO NOT allow the load to drop suddenly. Lower load with care and ensure that you are fully aware of the condition of the surface ontowhich the load is to be lowered.7 DO NOT operate the hydraulic power unit beyond its maximum stroke, as indicated on the label.7 DO NOT load beyond rated capacity for each specified jib position as indicated in Section 2. The capacity of crane reduces as the jib is extended.7 DO NOT position any part of your body beneath the load, and do not climb on the crane.7 DO NOT use the crane to move or transport a load around the workshop. The crane is a lifting device only.7 DO NOT attempt to adjust the safety valve, as this has been set and sealed by the manufacturer.7 DO NOT use the crane for a task it has not been designed to do.7 DO NOT use whilst under the influence of drugs, alcohol or intoxicating medication.3 When not in use, store the crane in a safe, dry, childproof, area.pp WARNING: Failure to heed safety and warning instructions may result in damage and/or personal injury and will invalidate the warranty.3. ASSEMBLY INSTRUCTIONS2. SPECIFICATIONSMODEL 500KCA 750VA WF10Lifting capacity, Position 1: kg . . . . . .550 . . .750 . .1100Lifting capacity, Position 2: kg . . . . . .500 . . .700 . .1000Lifting capacity, Position 3: kg . . . . . .450 . . .650 . . .900Lifting capacity, Position 4: kg . . . . . .400 . . .600 . . .800Lifting capacity, Position 5: kg . . . . . .350 . . .550 . . .700Length of jib, Position 1: mm . . . . . . .955 . . .955 . . .955Length of jib, Position 2: mm . . . . . .1060 . .1060 . .1060Length of jib, Position 3: mm . . . . . .1165 . .1165 . .1165Length of jib, Position 4: mm . . . . . .1270 . .1270 . .1270Length of jib, Position 5: mm . . . . . .1375 . .1375 . .1375MODEL 500KCA 750VA WF10Max. lift @ min. jib extension: mm . . . . . .2020 . . .2020 . . .2020Max. lift @ max. jib extension: mm . . . . . .2340 . . .2340 . . .2340Height (max) of frame: mm . . . . . . . . . . . . . . . . . .125 . . . . .125 . . . . .125Length (max) of frame: mm . . . . . . . . . . . . . . . . .1420 . . . .1420 . . . .1420Width (max) of frame: mm . . . . . . . . . . . . . .1090 . . .1130 . . .1130Overall height: mm . . . . . . . . . . . . . . . . . .1520 . . .1520 . . .1520Width inside frame (max): mm . . . . . . . . . .950 . . . .970 . . . .970Distance between rear wheel centres: mm . . . . 300 . . . .300 . . . .300Weight: kg . . . . . . . . . . . . . . . . . . . . . . . . . 73 . . . . .90 . . . . .98IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS.USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSEDAMAGE AND/OR PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. PLEASE KEEP INSTRUCTIONS SAFE FOR FUTURE USE.4. OPERATING INSTRUCTIONSpp WARNING! Ensure that you read, understand and apply Section 1 safety instructions, and that parts 3.3 and 3.4 have beensuccessfully performed before using the crane.4.1. Pump the handle to raise the jib to the appropriate height at which the load may be secured.4.2. Connect the crane hook to the load using a suitable certified sling or support beam. Ensure that you are aware of the load weightand check that it is within the capacity of the crane at the jib extension you are using. When removing engines ensure that you knowthe engine weight. Use only lifting points recommended by the vehicle manufacturer.4.3. Lift only from directly above the load. p WARNING! DO NOT LIFT THE LOAD AT AN ANGLE!500KCA/750VA/WF10 - 3 - 181202

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