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Samsung 136S Installation Manual Manual pdf 41 page image

Samsung 136S Installation Manual

Also see for 136S: Installation manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. About this Manual
  9. Revision History
  10. Acronyms and Abbreviations
  11. Product Description
  12. Battery Module (Type A / Type B)
  13. Figure 2-2: Battery Module Type B
  14. SMU (String Management Unit)
  15. Table 2-1: Extra Auxiliary Breaker Switch Connector Description
  16. Table 2-2: Terminal Block Description
  17. SMPS Assembly (Type A / Type B)
  18. Figure 2-8: SMPS Assembly Type B
  19. Figure 2-12: Front View of SMPS Assembly Type B, 1-Phase Input
  20. Table 2-3: RS485 Connector Description
  21. Table 2-5: Dry Contact Connector Description
  22. Table 2-8: Dry Contact Operation (Customer ID = 0)
  23. Rack Frame
  24. Installing the Product
  25. Arc Flash Calculations
  26. Installation Procedure
  27. Table 3-1: Estimated time for installation (based on 136S 3P installation)
  28. Preparation Stage—Procedure
  29. Preparation Stage—Unpacking
  30. Preparation Stage—Ground Wire and Tools
  31. Preparation Stage—Recommended Tools/Instruments
  32. Preparation Stage—Visual Inspection
  33. Inspecting the SMPS assembly
  34. Rack Anchoring Stage
  35. Figure 3-2: Clearance Distance for Single Rack Frame
  36. Figure 3-4: Clearance Distance for Multiple Rack Frames Installed Side-by-Side and Rear-to-Rear
  37. Figure 3-6: Front panel hooks (four)
  38. Figure 3-8: Side panel hooks (four)
  39. Figure 3-10: Rear panel hooks (four)
  40. Figure 3-12: Holes on the sides of the rack (six)
  41. Figure 3-13: Reattaching the Side Panels (four hooks and six screws for each panel)
  42. Figure 3-14: Reattaching the Rear Panels
  43. Rack Installation Stage
  44. Front Door Removal
  45. Figure 3-17: Removing the front door
  46. SMU and SMPS Assembly Installation
  47. Figure 3-21: Ground Cable Connection to the SMU
  48. Figure 3-22: Inserting SMPS Assembly
  49. Figure 3-24: Ground Cable Connection to the SMPS Assembly
  50. Battery Module Installation
  51. Figure 3-26: Battery Module Arrangement on the Eighth Shelf
  52. Figure 3-28 : Module Number
  53. Fuse-Busbar Assembly
  54. Figure 3-32: Fuse Busbar Left Assembly
  55. Figure 3-34: Fuse Busbar Right Assembly
  56. Busbar Installation
  57. Figure 3-36: Removing the Module #1's Cover and SMU B- Terminal Cover
  58. Figure 3-38: Restore SMU's B- Terminal
  59. Figure 3-40: Connect Battery Module #1 B+ and Battery Module #2 B
  60. Figure 3-42: Remove Battery Module #2's Front Cover
  61. Figure 3-44: Reattach Battery Module #2's Front Cover
  62. Figure 3-46: Connect Battery Module #3 B+ and Module #4 B
  63. Figure 3-47: Reattach Battery Module #3's Front Cover
  64. Figure 3-49: Connect Battery Module #4 B+ and Battery Module #5 B
  65. Figure 3-50: Reattach Battery Module #4's Front Cover
  66. Figure 3-52: Connect Battery Module #5 B+ and Battery Module #6 B
  67. Figure 3-53: Reattach Battery Module #5's Front Cover
  68. Figure 3-55: Connect Battery Module #6 B+ and Battery Module #7 B
  69. Figure 3-56: Reattach Battery Module #6's Front Cover
  70. Figure 3-58: Connect Battery Module #7 B+ and Battery Module #8 B
  71. Figure 3-60: Remove Battery Modules #9's Front Cover
  72. Figure 3-61: Connect Battery Module #8 B+ and Battery Module #9 B
  73. Figure 3-63: Remove Battery Modules #10's Front Cover
  74. Figure 3-65: Reattach Battery Module #9's Front Cover
  75. Figure 3-67: Connect Battery Module #10 B+ and Battery Module #11 B
  76. Figure 3-68: Reattach Battery Module #10's Front Cover
  77. Figure 3-70: Connect Battery Module #11 B+ and Battery Module #12 B
  78. Figure 3-71: Reattach Module #11's Front Cover
  79. Figure 3-73: Connect Battery Module #12B+ and Battery Module #13 B
  80. Figure 3-74: Reattach Module #12's Front Cover
  81. Figure 3-76: Connect Battery Module #13 B+ and Battery Module #14 B
  82. Figure 3-77: Reattach Battery Module #13's Front Cover
  83. Figure 3-79: Connect Battery Module #14 B+ and Battery Module #15 B
  84. Figure 3-80: Reattach Battery Module #14's Front Cover
  85. Figure 3-82: Connect Battery Module #15 B+ and Battery Module #16 B
  86. Figure 3-83: Reattach Battery Module #15's Front Cover
  87. Figure 3-85: Connect Battery Module #16 B+ and Battery Module #17 B
  88. Figure 3-86: Reattach Battery Module #15's Front Cover
  89. Figure 3-88: Connect SMU B+ and Module #17 B
  90. Module and SMU Signal Cable Connection
  91. Figure 3-91: Module #1 to Module #2 Signal Cabling
  92. Figure 3-93: Module #3 to Module #4 Signal Cabling
  93. Figure 3-95: Module #5 to Module #6 Signal Cabling
  94. Figure 3-97: Module #7 to Module #8 Signal Cabling
  95. Figure 3-99: Module #9 to Module #10 Signal Cabling
  96. Figure 3-101: Module #11 to Module #12 Signal Cabling
  97. Figure 3-103: Module #13 to Module #14 Signal Cabling
  98. Figure 3-105: Module #15 to Module #16 Signal Cabling
  99. Figure 3-107: Pre-Punched Hole for Signal Cable
  100. Figure 3-108: Signal Cabling Examples of Left Alignment of SMU
  101. Figure 3-109: Termination Resistor Setting for Last SMU
  102. SMPS Assembly and SMU Power Cable Connection
  103. SMPS Assembly and SMU Signal Cable Connection
  104. Figure 3-114: Dry Contact Cable Connection to SMPS Assembly
  105. SMPS Assembly AC Input Connection
  106. Figure 3-118: AC Input Terminals of SMPS Assembly 1 Phase Type A
  107. Figure 3-120: SMPS Assembly 3 Phase Type A - AC Input Terminals with Cables Attached
  108. Figure 3-122: SMPS Assembly 1 Phase Type A - AC Input Terminals with Cables Attached
  109. Figure 3-125: AC Input Terminals of SMPS Assembly 3 Phase Type B
  110. Figure 3-127: AC Input Terminals of SMPS Assembly 1 Phase Type B
  111. DC Link Cable Connection
  112. Figure 3-129: Connecting the DC Link High Current Terminals
  113. AC Input Commissioning
  114. BMS Configuration
  115. Table 3-11: Rack BMS Configuration Cable Pin Map
  116. Table 3-12: System BMS Configuration Cable Pin Map
  117. Table 3-13: System BMS Communication Cable Pin Map
  118. Figure 3-133: BATTMON Splash Window
  119. Figure 3-135: BATTMON Splash Window
  120. Figure 3-138: BATTMON Splash Window : Warning Pop-up Window
  121. Figure 3-141: Cable Connections for Rack BMS Configuration
  122. Figure 3-143: Rack BMS termination switch and CAN cable connection
  123. Figure 3-145: BATTMON Splash Window
  124. Figure 3-147: Rack BMS Config Setting window
  125. Figure 3-148: Cable Connections for System BMS Configuration
  126. Figure 3-150: BATTMON Splash Window
  127. Figure 3-152: System BMS Install Setting Window
  128. Communication Check
  129. Figure 3-154: Open "Network and Sharing Center
  130. Figure 3-156: Open "Properties" for "Local Area Connection
  131. Figure 3-158: Setting the Computer's IP address
  132. Figure 3-159: BATTMON Icon
  133. Figure 3-162: System and Rack Information
  134. Figure 3-164: Cell Information
  135. Reinstall the Front Door
  136. Reinstall the Front Panel
  137. Switching on the MCCB
Samsung 136S Installation Manual Manual pdf 41 page image
Confidential 3. Installing the ProductEnglish 8/2019. Rev 0.0 233.5 Preparation Stage—UnpackingCheck the following parts during unpacking:Table 3-2: Parts for 136S 3P RackNo. Items Part No. Amount(Unit: EA) Remarks1 RACK FRAME V808-00066AV808-00068A 3 V808-00066A: White, for specific customerV808-00068A: Black, for general customer2 BATTERY MODULE Type A EM2031AE00XA 24 X = 1 for specific customerX = 3 for general customer3 BATTERY MODULE Type B EM2031AE00YA 27 Y = 2 for specific customerY = 4 for general customer4 SMU V049-0011XA 3 X = A for general customerX = B for specific customer5 SMPS ASSEMBLY Type A(WITH SYSTEM BMS ASSEMBLY)V044-0004AA (1 Phase)V044-0006AA (3 phase) 1For Rack #1X = A for general customerX = B for specific customer6 SMPS ASSEMBLY Type B V044-0005AA (1 phase)SJ94-00238B (3 phase) 2 For Rack #2, 3For general customer7 BUSBAR M TO SMU V050-00051A 6 Connect modules and SMU8 BUS-BAR MAIN SJ66-00863A 39 High current bus bar connection for modules9 RACK FUSE BUSBAR_R_136S SJ66-00868A 3 Connect between modules #8 and #910 RACK FUSE BUSBAR_L_136S SJ66-00876A 3 Connect between modules #8 and #911 FUSE 3601-001835 9 Connect between modules #5 and #6, between modules #8 and #9,and between modules #14 and #1512 FUSE COVER #1 SJ63-00101A 3 Fuse cover for fuse between modules #8 and #913 FUSE COVER #2 V143-00002A 12 Fuse cover for fuse between modules #5 and #6, and betweenmodules #14 and #1514 FUSE BUSBAR LEFT UPPER V050-00002A 3 Connect between modules #14 and #1515 FUSE BUSBAR LEFT LOWER V050-00001A 3 Connect between modules #14 and #1516 FUSE BUSBAR RIGHT UPPER V050-00003A 3 Connect between modules #5 and #617 FUSE BUSBAR RIGHT LOWER V050-00004A 3 Connect between modules #5 and #618 WIRE ASSY RACK TO MODULE V046-0005BA 3 Connect Battery Module #1 and SMU.19 WIRE ASSY MODULE TO MODULE #1 SJ39-00673A 45 Signal Connection for Modules20 WIRE ASSY RACK TO RACK #2 SJ39-00674A 2 Connect Rack between #1, #2 and #3.21 WIRE ASSY RACK TO SYSTEM SJ39-00719A 1 Connect the Rack BMS CAN connector in the SMU to the System BMSCAN connector in the SMPS ASSEMBLY.22 WIRE ASSY RACK TO SMPS SJ39-00718A 6 Connect the Rack BMS DC IN to SMPS ASSEMBLY DC OUT23 WIRE ASSY MODULE TO MODULE #2 SJ39-00678A 3 Signal connection between modules #8 and #924 WIRE ASSY EARTH SJ39-00725A 6 Connecting SMPS Assembly and SMU to Rack Frame.25 SCREW M5 X 10 SJ60-00068A 30 Mounting SMU, SMPS, and WIRE ASSY EARTH to Rack Frame26 SCREW M8 X 17 SJ60-00152A 102 Mounting Busbar to Module27 SCREW M12 X 25 SJ60-00138A 12 Mounting Busbar to Switchgrear28 SCREW M12 X 16 SJ60-00137A 18 Mounting Fuse Busbar to Fuse29 SCREW M10 X 25 SJ60-00082A 12 Mounting Rack Frame to Rack Frame side by side30 NUT M10 SJ81-01208A 12 Mounting Rack Frame to Rack Frame side by side31 M10 FLAT WASHER SJ60-00073A 12 Mounting Rack Frame to Rack Frame side by side32 WIRE ASSY MCCB AUX SJ39-00807A 3 Connect to MCCB Aux Contact33 WIRE ASSY DRY CONTACT SJ39-00808A 1 Connect to SMPS Assembly DRY CONTACT
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