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Kaliburn SR-100i User Manual

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Contents
  1. limited warranty
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Section 1 Safety
  6. Electric Shock Prevention
  7. Fire Prevention
  8. Health Support Equipment
  9. Section 2 Specifications
  10. Figure 2-1 Power Supply Dimensions
  11. Torch Specifications
  12. Airborne Noise Emissions
  13. Operating Modes
  14. Section 3 Installation
  15. Figure 3-1 Primary Power Connections
  16. Power Supply Output Connections
  17. Figure 3-2 Power Supply Output Connections
  18. Torch Connections
  19. Gas Supply Connections
  20. Figure 3-4 Gas Supply Connections
  21. CNC Machine Interface Connections
  22. Section 4 Operation
  23. Mechanized Cutting Mode
  24. Grate Cutting Mode
  25. Torch Consumables
  26. Advanceable Electrode
  27. Setting up a Cut
  28. Cut Quality
  29. Cutting Charts
  30. Figure 4-4 Mild Steel Cutting Chart (30-50 amps)
  31. Figure 4-5 Mild Steel Cutting Chart (75-100 amps)
  32. Figure 4-6 Stainless Steel Cutting Chart (30-50 amps)
  33. Figure 4-7 Stainless Steel Cutting Chart (75-100 amps)
  34. Figure 4-8 Aluminum Cutting Chart (30-50 amps)
  35. Figure 4-9 Aluminum Cutting Chart (75-100 amps)
  36. Section 5 Maintenance and Troubleshooting
  37. Monthly Procedures
  38. V 60 Hz Transformer Configurations
  39. V 60 Hz Three Phase Transformer
  40. V 50 Hz Transformer Configurations
  41. V 50 Hz Three Phase Transformer
  42. Logic-Regulator Status LED's
  43. General Troubleshooting
  44. Chopper Test Procedure
  45. Figure
  52. Torch and Handle Assembly
  53. Shielded Torch Leads
  54. Consumable Spare Parts Kit
  55. Logic-Regulator P.C. Board
  56. Chopper P.C. Board
  57. Appendix A Electromagnetic Compatibility (EMC)
  58. Assessment of Area
  59. Primary Power Connection
  60. EMI Filter Parts List
Kaliburn SR-100i User Manual Manual pdf 12 page image
Safety SR-100i User’s Manualany type of oil or grease.• Never use a compressed gas cylinder or pressure regulator for any purposeother than which it is intended.• Never use a pressure regulator for any gas other than which it is intended.• Never use a pressure regulator that is leaking or has other signs of physicaldamage.• Never use oxygen hoses and pressure regulators for any gas other thanoxygen.• Never use any gas hose that is leaking or has other signs of physical damage.Health Support EquipmentThe SR-100i system creates electric and magnetic fields that may interfere withcertain types of health support equipment, such as pacemakers. Any person whouses a pacemaker or similar item should consult a doctor before operating,observing, maintaining, or servicing the SR-100i system. Observe the followingguidelines to minimize exposure to these electric and magnetic fields:• Stay as far away from the SR-100i power supply, torch, torch leads, andremote high frequency console as possible.• Route the torch leads as close as possible to the work ground cable.• Never place your body between the torch leads and work ground cable. Keepthe work ground cable and the torch leads on the same side of your body.• Never stand in the center of a coiled up set of torch leads or work groundcable.Safety Standards Booklet IndexFor further information concerning safety practices to be exercised with plasmaarc cutting equipment, please refer to the following publications:1. AWS Standard AWN, Arc Welding and Cutting Noise, obtainable from theAmerican Welding Society, 550 NW LeJeune Road, Miami, FL 33126.2. AWS Standard C5.2, Recommended Practices for Plasma Arc Cutting,obtainable from the American Welding Society, 550 NW LeJeune Road,Miami, FL 33126.3. AWS Standard FSW, Fire Safety in Welding and Cutting, obtainable fromthe American Welding Society, 550 NW LeJeune Road, Miami, FL 33126.4. AWS Standard F4.1, Recommended Safe Practices for Preparation forWelding and Cutting of Containers and Piping, obtainable from theAmerican Welding Society, 550 NW LeJeune Road, Miami, FL 33126.1-4
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