B R U S HR E P L A C E M E N TDisconnect'iouterfrom powersupply.1. Removethreescrews(A) as shownin Fig. 3 andlift end cap (B) from router.2. Lift brushtube(C)out of its nest enoughso that- tabs (D) can be bent out to permit removalofb r u s ha s s e m b l y( E ) .3. Insertnew brushassemblyinto brushtube andbendtab down to hold brushassemblyin place.4 . R e p l a c et h e b r u s ht u b e i n i t s n e s t .5. Make sure bend reliefs on cords are correctlylocatedand that no wireswill contactthe motor'6. Replaceend caP and screws.P O W E RC O R DR E P L A C E M E N TDisconnectrouter from power supply.1 . R e m o v ee n d c a p a s s h o w n i n F i g . 3 .2. Removetwo screws and clamping plate thatsecurescord in router.See Fig. 4.3. Notelocationand connectionof eachlead.Whenreplacingpowercord(F)the whitecord leadmustbe connectedto the white motor lead and theblackcord lead to the black lead of the handlec o r d ( G ) .4. Removewire connectorsfrom abovementionedl e a d s .5, Place bend relief (H) on cord and make leadc o n n e c t i o n s r6. Placecord in routerand allow end of cord toe x t e n df a r e n o u g hi n s i d er o u t e rt o b e c l a m p e db yc l a m p i n gp l a t e .7 . R e p l a c ec l a m p i n gp l a t ea n d s e c u r ew i t h s c r e w s .8. Replaceend cap and screws.H A N D L EC O R DA N D S W I T C HR E P L A C E M E N TDisconnectrouterfrom powersupply.Handlecord replacementis the sameas powercordreplacementexcept lead connectionsare different.The handle cord red lead must be connectedtomotor red lead and the white lead to motor blacklead.C o n n e c t i o no f h a h d l ec o r d t o s w i t c h a n d s w i t c hr e o l a c e m e n ti s a s f o l l o w s :1 . R e m o v es c r e w s( l ) a n d n u t s ( J ) a n d t h e n r e m o v eh a n d l ec o v e r( K ) . S e e F i g . 5 .2 . N o t el o c a t i o no f g r o m m e t( L ) a n ds t r a i nr e l i e f( M )in handleand how each lead is connectedtos w i t c h .3. Removeleadsfrom switch by insertinga 1/32"diameterpin or nailinto switchleadreceptacleass h o w ni n F i g .5 a n d p u l l i n go n t h e l e a d .R e m o v ep i n o r n a i l w i t h a t w i s t i n g ,p u l l i n gm o t i o n .4. Make sure grommetis on cord and push eachleadas far as possibleinto properreceptacleins w i t c h .5. Locateswitchin handleand placeleadsso theyw o n ' tb e p i n c h e dw h e nh a n d l ec o v e ri s r e p l a c e d .6 . M a k es u r eg r o m m e t( L )a n d s t r a i nr e l i e f( M )a r ei nplaceand replacehandlecover,screwsand nuts.W O R K L I G H T C O R D A S S E M B L YA N D B U L BR E P L A C E M E N TDisconnectrouler from power supply.1. To replacebulb, removescrews(N) and removew o r k l i g h t f r o m r o u t e r .S e e E i g . 6 '2 . R e m o v es o c k e ta s s e m b l yf r o m l i g h t h o u s i n g .3 . W i t hb u l bp o i n t i n gt o w a r dy o u , p u s hb u l b i n a n dturn to the left to remove.4 . l f w o r kl i g h tc o r di s b e i n gr e p l a c e dr e f e r t oF i g ' 5and handlecord and switch replacement.%F i g . 3F i o . 4F i g . 5Flg. 6Page 4- - * t .