Black & Decker 79-364 Installation Kit

DDDDOOOOOOOORRRR LLLLOOOOCCCCKKKKIIIINNNNSSSSTTTTAAAALLLLLLLLAAAATTTTIIIIOOOONNNN KKKKIIIITTTTINSTRUCTION MANUALINCLUDED IN THIS KIT:2-1/8 in. Wood Hole Saw1 in. Wood Hole SawWood ChiselGuideMandrel3/8 in. or largerDrillHammerWood ChiselScrewdriverTape MeasureBACKSETFACEBORELATCHBOREDOORTHICKNESSWARNING: Failure to read and follow all instructionslisted below may result in serious injury or propertydamage.• Read and follow all instructions in drill manual and on hand tools.• Always use proper eye, respiratoryand hearing protection.• For use only on wood doors. DONOT use on metal doors.Steps to Install DoorLock Kit:1. CLAMP DOOR LOCK GUIDE• Locate and tighten guide ondoor.• Determine location of door lockby measuring up from bottom ofdoor and making a mark on the latch bore side of door.*Exact measurement depends on door lock, consult door lockmanual.• Hold guide with black latch face up, closest to you. Using 2hands, pull open guide. Slide the black latch from right to left untilit clicks. Line up the black cylinder on the latch bore side of doorso your mark is in the middle. Be sure the black cylinder is flushagainst the door. Using 2 hands, clamp the guide securely on thedoor. NOTE: Clamping the guide will automatically center the latchbore cylinder.2. DRILL FACE AND LATCH BORE HOLESFACE BORE• The guide provides the ability to drill your face bore hole at 2different backsets of 2-3/8 in. (60mm) and 2-3/4 in. (70mm)). Theguide is set at 2-3/8 in. (60mm).*If this is not your preference, pull out the inserts and rotate them90 degrees and re-insert.• Assemble the 2-1/8 in. hole sawby screwing the mandrel into thehole saw.• Drill the face bore hole using theguide as a reference.Continue drilling until the mandrelhas drilled through to the other side of the door (do not push thehole saw through to the other side, it could splinter the door).• Drill hole on other side using the pilot hole as a starting point.LATCH BORE• Disassemble 2-1/8 in. hole sawand assemble 1 in. hole saw.• Drill hole with 1 in. hole sawthrough latch bore guide hole.Drill hole completely through to facebore hole.• Remove guide from door by slidingblack latch to the right and pullingguide apart.• Align latch face plate on door edgeand draw outline.• Chisel out area until face plate sitsflush and drill 3/32 in. (2mm)diameter pilot holes for screws.Repeat for strike plate.3. DOOR HINGE INSTALLATIONLOCATING THE DESIRED DOOR HINGE LOCATIONSIf you are replacing a door and the hinge recesses exist on thedoor jam, there are 2 methods of determining where to cut therecesses out on the door.• Method #1 - Measure the hinge locations of the previously useddoor from the top of the door down (do not measure from thebottom up since this may create a large gap at the top of thedoor).• Method #2 - Measure the distance from the top of the door jamdown to the first hinge and subtract 1/8 in. This will create a 1/8 in.clearance gap at the top of the door.If the door jam that you are installing the door into does not havehinges or hinge recesses, mark the center of the hinge locationson the edge of the door. This centering mark will be used in step 2to locate the Hinge Template.MAKING DOOR HINGE RECESS• Determine which way the door will open and how the hinges willneed to be positioned for proper operation. Locate the HingeTemplate on the edge of the door such that the hole lines up withthe mark scribed in step one (the center of the hinge).Installation tip: With a pencil,outline the inside of the HingeTemplate, this is the area that willbe chiseled out. Remove thetemplate and position the hingeinside the pencil lines to verify thedoor will open as desired.• With the Hinge Template inplace, insert a screw into thehole, and fasten the templateonto the door. With the template fastened to the door, use a chiselto remove the material inside the template as shown. Remove thetemplate and chisel out material left behind at the template screwlocation. Screw the hinges onto the door.4. INSTALL DOOR LOCK• Follow instructions provided with door lock for lock setinstallation.REFERENCEGUIDE:TOOLS REQUIRED:Catalog # 79-364, 79-366

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