OneStart

ABB NGC8206 User Manual

Also see for NGC8206: Startup guide

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. System Overview
  13. Figure 2-1 Typical Single Stream Installation
  14. Figure 2-2 Typical Multi-Stream Installation
  15. Processing a Sample
  16. Hardware System Specifications
  17. NGC8206 Standard Hardware Features
  18. Recommended Spare Parts
  19. Figure 2-4 NGC8206 Enclosure
  20. Feed-through Assembly
  21. Analytical Module
  22. Figure 2-9 Analytical Module
  23. Figure 2-10 Manifold Assembly
  24. Figure 2-11 Analytical Processor Assembly
  25. Digital Controller Assembly with VGA Display
  26. Figure 2-14 NGC VGA Display Screen
  27. Termination Panel
  28. Grounding the NGC
  29. Power Supply
  30. Operating Voltages and Cable Lengths
  31. Sample Transport Tubing Design
  32. Gas Volume in Transit Tubing
  33. Heat Tracing Sample Lines
  34. Calculations
  35. NGC8206 Standard Software Features
  36. Calculation Options
  37. NGC Start-Up Diagnostics
  38. Start-Up Wizard
  39. Audit Logs
  40. Location
  41. Figure 2-20 ENC82L Environmental Enclosure with Electric Heater
  42. Figure 2-21 ENC82L Environmental Enclosure with Catalytic Heater
  43. Optional Features
  44. Gas Types
  45. Mounting Brackets
  46. Figure 2-26 Single Stream Conditioning Module Dimensions
  47. Security Seal (Optional Equipment)
  48. Optional Equipment Enclosure
  49. VAC UPS Power Option (24 VDC Systems Only)
  50. Explosion-Proof Power Supply (Optional Equipment)
  51. Figure 2-32 Explosion-Proof AC Power Supply
  52. Overview
  53. Locating Area for Installation
  54. Installation
  55. Unpacking and Inspection
  56. Unpacking
  57. Stand Alone Installation
  58. Material required
  59. Figure 3-5 ENC82L–Enclosure Stand Installation
  60. Small Free-standing Environmental Enclosure Installation
  61. Figure 3-7 ENC82S–Enclosure Installation
  62. Large Pipe-Mounted Environmental Enclosure Mounting Kit
  63. Figure 3-9 ENC82L–Mounting Brackets
  64. Figure 3-12 ENC82L–Pipe Mount installation
  65. Optional Support Leg Kit Installation
  66. Small Pipe-Mounted Environmental Enclosure Mounting Kit
  67. Figure 3-15 ENC82S–Channel Tubing Installation
  68. Figure 3-17 ENC82S– Pipe Mount Assembly
  69. Pipe Saddle Installation
  70. Shelf Installation
  71. NGC Installation
  72. Sample Conditioning Module Installation
  73. Mounting Kits
  74. Sample Line Connections
  75. Figure 3-25 Sample Conditioning Module Line Connections
  76. Sample Line(s) to NGC Inside of ENC82
  77. Instructions
  78. Figure 3-27 ENC82S–Environmental enclosure Sample Boot
  79. ENC82L Optional Pwr/Comm Outlet Box Assembly
  80. Figure 3-28 Power Communication Outlet Box Assembly
  81. Figure 3-29 ENC82L Large Enclosure
  82. Figure 3-30 Assembled Power/Communication Assembly
  83. Figure 3-31 Power Wiring Diagram
  84. Figure 3-32 Suggested RS-232 Wiring Instructions
  85. Carrier/Calibration Bottle Rack Installation on Meter Run
  86. Figure 3-36 Dual Bottle Rack Assembly
  87. Figure 3-38 ENC82S–Dual Bottle Rack Installation
  88. Carrier Gas Regulator Installation
  89. ENC82L Calibration Gas Bottle Installation
  90. ENC82S Calibration Gas Bottle Installation
  91. Calibration Gas Regulator Installation
  92. Figure 3-43 Calibration Gas Pressure Regulator with Relief Valve
  93. Carrier Gas and Calibration Gas Connections
  94. Vent Lines Connections
  95. ENC82L Optional Catalytic Heater Installation
  96. Figure 3-47 Catalytic Heater Option in Environmental Enclosure
  97. Figure 3-49 Thermostat Assembly Installed
  98. Figure 3-51 Temperature Probe Installation
  99. ENC82S Optional Catalytic Heater Installation
  100. ENC82 Optional Electric Heater Installation
  101. Figure 3-57 Electric Heater Option Wiring Instructions
  102. Sealing Environmental Enclosure
  103. Enclosure
  104. Figure 3-59 6200 Enclosure Pipe-Mounting Installation
  105. Wall Mount Instructions
  106. Figure 3-62 6200 Enclosure Wall Mounted Installation
  107. VAC UPS Power Supply (24 VDC Systems)
  108. VAC to 12 VDC Explosion-Proof Power Supply Installation
  109. Customer Supplied Materials
  110. VAC to 12/24 VDC Power Supply Installation
  111. Figure 3-69 6200 Optional Equipment Enclosure with Power Supply
  112. VDC to 12 VDC Power Converter
  113. Battery Pack Installation
  114. Figure 3-75 Battery Pack with DC Power Supply Wiring Instructions
  115. Solar Panel Installation
  116. Figure 3-78 12 VDC Battery Pack/Solar Panel Wiring Instructions
  117. Figure 3-79 24 VDC Battery Pack/Solar Panel Wiring Instructions
  118. DC Power Installation
  119. PCCU32 Installation and Setup
  120. Ethernet Installation and Setup
  121. Figure 4-2 Ethernet Cable-Typical
  122. TCP/IP Local Connection
  123. Connecting to the NGC8206 Local Port
  124. NGC Diagnostics
  125. NGC Start-Up Wizard
  126. Stream Setup Instructions
  127. Diagnostics
  128. Start-up Completion
  129. Figure 4-5 Typical Chromatograph for Chrom-1 (Heavies)
  130. Security System
  131. Alarm Definitions
  132. Spare Part Components
  133. Figure 5-1 NGC8206 Overall View
  134. Figure 5-2 Analytical Module, Exploded
  135. Repair Time
  136. Field Tool Kit
  137. Backing Up Configuration Files (Save)
  138. Restore Factory Defaults
  139. Changing NGC Clock
  140. Replacing Digital Controller Complete Assembly
  141. Figure 5-5 Digital Controller Board
  142. Replacing Analytical Module
  143. Figure 5-6 Analytical Module
  144. Replacing GC Module
  145. Figure 5-8 GC Module, Exploded View
  146. Replacing Termination Panel
  147. Figure 5-9 Termination Panel
  148. Replacing Feed-through Assembly
  149. Figure 5-10 Feed-Through Assembly
  150. Replacing Lithium Battery
  151. Replacing Frit Filters
  152. Figure 5-12 Feed-through Assembly, Exploded View
  153. Replacing Feed-through Interface Gasket
  154. Replacing Termination Panel to Digital Controller Cable
  155. Replacing Analytical Processor to Termination Panel Cable
  156. Start-Up Diagnostic Troubleshooting
  157. Status
  158. Oven Temperature Test
  159. Processor Control Test
  160. Troubleshooting Alarms
  161. Operators
  162. Alarm Severity
  163. Sample Pressure Alarm
  164. Oven Temperature Error Alarm
  165. No Stream Valve Selected
  166. Calculation Error Alarm
  167. Stream Sequence Error Alarm
  168. Calibration RF Percent Error Alarm
  169. Enclosure Temperature Alarm
  170. Low Carrier Gas Bottle (DI1) Alarm
  171. GCM Processing Error Alarm
  172. Sample Flow Detection Alarm
  173. RAM File Available Alarm
  174. Stream Un-Normalized Total
  175. Alarm Troubleshooting Tests
  176. Feed-through Assembly Blockage Test
  177. Figure 6-2 Power Troubleshooting Flowchart
  178. Power Supply Voltage Test
  179. NGC Module Isolation Test
  180. Charger Circuit Test
  181. Solar Panel Troubleshooting Test
  182. AC Charger/Power Supply Troubleshooting Test
  183. Communication
  184. Transceiver Supply Voltage Test
  185. Transceiver Check
  186. RS-485 Communications
  187. RS-485 Communication Test
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This manual is suitable for:
NGC8206