Contents - Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Overview
- Product documentation, M2000/M2000A
- Product documentation, M2004
- How to read the product manual
- Safety
- General safety information
- Safety risks
- Safety risks related to tools/workpieces
- Safety risks related to pneumatic/hydraulic systems
- Safety risks during operational disturbances
- Risks associated with live electric parts
- Safety actions
- Fire extinguishing
- Emergency release of the robot's arm
- Brake testing
- Risk of disabling function "Reduced speed 250 mm/s
- Safe use of the FlexPendant
- Work inside the robot's working range
- Signal lamp (optional)
- Translate the information on safety and information labels
- Safety related instructions
- DANGER - Moving robots are potentially lethal
- DANGER - First test run may cause injury or damage
- WARNING - The brake release buttons may be jammed after service work
- WARNING - The unit is sensitive to ESD
- WARNING - Safety risks during work with gearbox oil
- Installation and commissioning
- Robot transportation precautions
- Securing the robot
- Unpacking
- Working range, IRB 7600 - 150/3.5
- Working range, IRB 7600 - 325/3.1
- Working range, IRB 7600 - 340/2.8
- Working range, IRB 7600 - 400/2.55, IRB 7600 - 500/2.55
- Working range, IRB 7600 - 500/2.3
- Risk of tipping / stability
- On-site Installation
- Lifting robot with lifting slings
- Lifting robot with roundslings
- Manually releasing the brakes
- Manually releasing the brakes, external brake release unit
- Lifting the base plate
- Securing the base plate
- Orienting and securing the robot
- Fitting equipment on robot
- Installation of base spacers (option)
- Installation of cooling fan for motors, axes 1-3 (option)
- Loads
- Restricting the working range
- Mechanically restricting the working range of axis 1
- Mechanically restricting the working range of axis 2
- Mechanically restricting the working range of axis 3
- Installation of position switches (option)
- Electrical connections
- Making robot ready for operation (Foundry Prime)
- Commissioning (Foundry Prime)
- Maintenance
- Maintenance schedule and expected life
- Maintenance schedule
- Expected component life
- Inspection activities
- Inspection, oil level gearbox axis 2
- Inspection, oil level gearbox axis 3
- Inspection, oil level gearbox axis 4
- Inspection, oil level, gearbox axis 5
- Inspection, oil level gearbox axis 6
- Inspection, balancing device
- Inspection, cable harness
- Inspection, mechanical stop, axis 1
- Inspection, mechanical stop, axes 1, 2 and 3
- Inspection, damper axes 2-5
- Inspection, position switch axes 1, 2 and 3
- Inspection, information labels
- Inspection, UL-lamp
- Inspection of air hoses (Foundry Prime)
- Changing/replacement activities
- Oil change, gearbox axis 1
- Oil change, gearbox axis 2
- Oil change, gearbox, axis 3
- Oil change, gearbox, axis 4
- Oil change, gearbox, axis 5
- Oil change, gearbox axis 6
- Replacement of SMB battery
- Lubrication activities
- Rust preventive measures, bearing axis 1 (Foundry Prime)
- Rust preventive measures, bearing axis 4 (Foundry Prime)
- Rust preventive measures, support bearing in wrist (Foundry Prime)
- Cleaning activities
- Cleaning, robot
- Repair
- General procedures
- Mounting instructions for bearings
- Mounting instructions for seals
- Complete robot
- Replacement of cable harness, axes 5-6
- Replacement of complete arm system
- Replacement of air nipple and hose (Foundry Prime)
- Upper and lower arm
- Replacement of complete wrist unit
- Replacement of complete upper arm
- Replacement of complete lower arm
- Frame and base
- Replacement of brake release unit
- Replacement of balancing device
- Replacement of spherical roller bearing, balancing device
- Unloading the balancing device
- Restoring the balancing device
- Motors
- Replacement of motor axis 2
- Replacement of motor, axis 3
- Replacement of motor, axis 4
- Replacement of motor, axis 5
- Replacement of motor, axis 6
- Gearboxes
- Replacement of gearbox, axis 2
- Replacement of gearbox, axis 3
- Replacement of gearbox, axis 4
- Replacement of gearbox, axis 5
- Replacement of gearbox, axis 6
- Calibration information
- Calibration methods
- Calibration scales and correct axis position
- Calibration movement directions for all axes
- Updating revolution counters
- Checking the calibration position
- Decommissioning
- Decommissioning of balancing device
- Reference information
- Applicable Safety Standards
- Unit conversion
- Screw joints
- Weight specifications
- Standard toolkit
- Special tools
- Lifting equipment and lifting instructions
- Spare part / part list
- Spare parts
- Spare part list
- Part list
- Rebuilding parts
- Part list, overview
- Mechanical stop axis 1, 3HAC12812-2
- Base incl frame axis 1, 3HAC12304-1
- Axis 3-4, 3HAC13063-1 (IRB 7600 - 150/3.5, - 325/3.1, -340/2.8, -400/2.55, -500/2.55)
- Axis 3-4, 3HAC13063-2 (IRB 7600 - 500/2.3)
- Axis 3-4 Foundry, 3HAC13063-5 (IRB 7600 - 500/2.3)
- Wrist, 3HAC16628-4 / 3HAC16628-3
- Material set robot, 3HAC13079-1
- Material set axis 1-2, 3HAC13077-1
- Material set balancing device, 3HAC13082-1
- Arm extension set, 956 mm, 3HAC12311-1 (IRB 7600 - 150/3.5)
- Arm extension set, 250 mm, 3HAC12311-2 (IRB 7600 - 340/2,8)
- Arm extension set, 500 mm, 3HAC12311-3 (IRB 7600 - 325/3,1)
- Exploded views
- Base incl. Frame
- Frame-Lower arm 1
- Frame-Lower arm 2
- Upper arm
- Wrist complete
- Circuit Diagram
- Circuit diagram 3HAC025744-001
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8 Spare part / part list8.3.12. Material set axis 1-2, 3HAC13077-13HAC022033-001 Revision: E422© Copyright 2004 - 2008 ABB. All rights reserved.RV 700F incl. gear, 3HAC12641-1109.331 1 3HAC13152-1 Bracket SMB109.332 1 3HAC14791-3 Cover battery box See table Cover batterybox, 3HAC14791-3 onpage 423.109.334 6 9ADA618-53 Torx pan head screw M6x8109.335 1 3HAA2166-23 VK-Cover109.336 1 3HAC020122-001 Attachment plate109.337 2 3HAC12625-1 Strap, Velcro109.338 1 3HAC14793-1 Bracket109.339 1 3HAC15619-1 Cable, FB7-SMB 1.7109.340 1 ml 12690014-413 Locking liquid109.341 7,600 ml 3HAC032140-001 Lubricating oil:Kyodo Yushi TMO 150Do not mix the oils! Thedifferent types of oilsare further specified insection Oil ingearboxes on page179.109.342 4,800 ml 3HAC032140-001 Lubricating oil:Kyodo Yushi TMO 150109.344 1 ml 3HAB7116-1 Locking liquid109.345 2 9ADA267-6 Hexagon nut M6109.346 1 3HAC16036-1 BU w. buttons DSQC5613HAC14219-1 BU at the base Read more about thedifference in sectionReplacement of brakerelease unit on page270.3HAC12989-1 BU at the base109.347 1 3HAC2744-1 Push button guard109.348 4 9ADA629-56 Torx pan head roll. screw M6x16109.349 2 9ADA618-58 Torx pan head screw M6x25109.350 1 3HAC4813-1 Cover, push buttonguard109.351 10 9ADA618-44 Torx pan head screw M5x12109.352 1 3HAC14024-1 Protection screw and o-ring109.353 1 3HAC17423-1 Washer109.354 1 9ADA269-4 Hexagon nut M8109.360 4 3HAB3558-14 Lock washerItem Qty Art. number Description Note / DimensionItem Qty Art. number Description Note109.301.1 1 3HAC17272-1 RV 700F-269,21assemblySee following table.109.301.2 1 3HAC11636-1 Gear Z2 /2.3ContinuedContinues on next page
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