ABB IRB 6640ID - 170/2.75 manuals

IRB 6640ID - 170/2.75

Brand: ABB | Category: Robotics

Table of contents

1. Table Of Contents
2. Table Of Contents
3. Table Of Contents
4. Table Of Contents
5. Overview
6. Product documentation, M2004
7. How to read the product manual
8. Safety
9. General safety information
10. Safety risks
11. Safety risks related to tools/workpieces
12. Safety risks related to pneumatic/hydraulic systems
13. Safety risks during operational disturbances
14. Risks associated with live electric parts
15. Safety actions
16. Fire extinguishing
17. Emergency release of the robot's arm
18. Brake testing
19. Risk of disabling function "Reduced speed 250 mm/s
20. Safe use of the FlexPendant
21. Work inside the robot's working range
22. Signal lamp (optional)
23. Translate the information on safety and information labels
24. Safety related instructions
25. DANGER - Moving robots are potentially lethal
26. DANGER - First test run may cause injury or damage
27. WARNING - The brake release buttons may be jammed after service work
28. WARNING - The unit is sensitive to ESD
29. WARNING - Safety risks during work with gearbox oil
30. Installation and commissioning
31. Robot transportation precautions
32. Securing the robot
33. Unpacking
34. Working range and type of motion
35. Risk of tipping / stability
36. On-site installation
37. Lifting robot with roundslings
38. Manually releasing the brakes
39. Lifting the base plate
40. Securing the base plate
41. Orienting and securing the robot
42. Fitting cable package attachments (Cleanroom)
43. Fitting equipment on robot
44. Installation of cooling fan for motors, axes 1 and 2 (option)
45. Loads
46. Restricting the working range
47. Mechanically restricting the working range of axis 1
48. Mechanically restricting the working range of axis 2
49. Mechanically restricting the working range of axis 3
50. Electrical connections
51. Making robot ready for operation (Foundry Prime)
52. Commissioning (Foundry Prime)
53. Making robotready for operation, (Cleanroom)
54. Maintenance
55. Maintenance schedule and expected component life
56. Maintenance schedule
57. Expected component life
58. Inspection activities
59. Inspection, oil level gearbox axis 2
60. Inspection, oil level gearbox axis 3
61. Inspection, oil level gearbox axis 4
62. Inspection, oil level, gearbox axis 5
63. Inspection, oil level gearbox axis 6
64. Inspection, balancing device
65. Inspection, cable harness
66. Inspection of air hoses (Foundry Prime)
67. Inspection, information labels
68. Inspection, mechanical stop, axis 1
69. Inspection, additional mechanical stops
70. Inspection, damper axes 2-5
71. Inspection, signal lamp (option)
72. Replacement / Changing activities
73. Oil change, gearbox axis 1
74. Oil change, gearbox axis 2
75. Oil change, gearbox, axis 3
76. Oil change, gearbox, axis 4
77. Oil change, gearbox, axis 5
78. Oil change, gearbox axis 6
79. Replacement of SMB battery
80. Lubrication activities
81. Rust preventive measures, bearing axis 1 (Foundry Prime)
82. Rust preventive measures, bearing axis 4 (Foundry Prime)
83. Rust preventive measures, support bearing in wrist (Foundry Prime)
84. Cleaning activities
85. Repair
86. General procedures
87. Mounting instructions for bearings
88. Mounting instructions for seals
89. Complete robot
90. Replacement of cabling, axis 5 motorIRB 6640
91. Replacement of cable harness, Cleanroom
92. Replacement of cable harness, axes 1-4- IRB 6640ID
93. Replacement of cable harness, axes 5-6 - IRB 6640ID
94. Replacement of complete arm system
95. Replacement of air nipple and hose (Foundry Prime)
96. Upper and lower arm
97. Replacement of complete wrist unit
98. Replacement of complete wrist unit, IRB 6640ID
99. Replacement of upper arm
100. Replacement of complete lower arm
101. Frame and base
102. Replacement of brake release unit
103. Replacement of spherical roller bearing, balancing device (old and new)
104. Replacement of balancing device (old and new)
105. Unloading the balancing device (old and new)
106. Restoring the balancing device
107. Motors
108. Replacement of motor axis 2
109. Replacement of motor, axis 3
110. Replacement of motor, axis 4
111. Replacement of motor, axis 5. IRB 6640
112. Replacement of motor, axis 5, IRB 6640ID
113. Replacement of motor, axis 6, IRB 6640, IRB 6620/Foundry Plus
114. Replacement of motor, axis 6, IRB 6640ID
115. Gearboxes
116. Replacement gearbox axis 2
117. Replacement of gearbox, axis 3
118. Replacement of gearbox, axis 6
119. Calibration information
120. Calibration methods
121. Calibration scales and correct axis position
122. Calibration movement directions for all axes
123. Updating revolution counters
124. Checking the calibration position
125. Decommissioning
126. Environmental information
127. Decommissioning of balancing device
128. Reference information
129. Applicable Safety Standards
130. Unit conversion
131. Screw joints
132. Weight specifications
133. Standard toolkit
134. Special tools
135. Lifting equipment and lifting instructions
136. Spare Part List IRB 6640
137. Spare parts - Balancing device
138. Frame to lower arm
139. Lower arm to upper arm
140. Upper arm including wrist unit, motors ax. 3- 6 (IRB 6640 and IRB 6640ID)
141. Cable harness and SMB unit
142. Circuitdiagrams