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ABB ACS880-107 Hardware Manual

Also see for ACS880-107: User manualFirmware manualFirmware instructionsHardware manualHardware manual

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Contents
  1. list of related manuals
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. What this chapter contains
  8. Contents of the manual
  9. Safety data (SIL, PL)
  11. Inverter unit hardware
  12. Inverter module frame sizes R1i to R4i
  13. Standard cabinet layout
  14. Inverter module frame size R5i
  16. Layout of cubicle with frame R5i modules in their own compartments (option +C204
  17. Inverter module frame sizes R6i and R7i
  18. Cabinet layout
  19. Inverter module frame size R8i and multiples
  20. Cooling fans
  21. Motor cabling
  22. Control interfaces
  23. Frames R1i...R7i (with ZCU)
  24. Frame R8i and multiples (with BCU)
  25. The ACS-AP-W control panel
  26. Charging switch (frame R8i and multiples only)
  27. Type designation labels
  28. Inverter unit type designation key
  30. Layout and connections
  31. ZCU-14 layout and connections
  32. BCU layout and connections
  33. Default I/O connection diagram (ZCU)
  34. Default I/O connection diagram (BCU)
  35. External power supply for the control unit (XPOW)
  36. AI1 or AI2 as a Pt100, Pt1000, PTC or KTY84 sensor input
  37. DIIL input
  38. FSO-xx safety functions module connection (X12)
  39. Control unit connector data
  41. Electrical safety precautions
  42. General notes
  43. Motor and motor cable
  44. Connecting the motor cable – Frame sizes R1i to R5i
  45. Motor cable connection procedure
  46. Connecting the motor cable – Frame sizes R6i and R7i
  48. Connection diagram (without option +H366)
  49. Connection diagram (with option +H366)
  51. Removing the inverter module(s)
  52. Connecting the motor cables
  53. Re-inserting the inverter modules into the cubicle
  54. cubicle (+H359)
  55. Procedure
  56. Installing optional modules on the control unit
  57. Installing an FSO-xx safety functions module (frame sizes R8i and multiples)
  58. Installation of I/O extension, fieldbus adapter and pulse encoder interface modules
  59. Connecting the control cables
  60. Connecting a PC to the inverter unit
  61. Panel bus (Control of several inverter units from one control panel)
  62. Contents of this chapter
  64. Checks with no voltage connected
  65. Connecting voltage to auxiliary circuits
  66. Checks with auxiliary voltage connected
  67. Connecting voltage to inverter unit
  68. Checks with voltage connected to inverter unit
  69. Control from an overriding system
  71. Cabinet
  72. Cleaning the door air inlets (IP54)
  73. Module heatsinks
  75. Replacement of module fan (frames R3i and R4i)
  76. Replacement of main cooling fan (frame R5i without option +C204)
  77. Replacement of main cooling fan (frame R5i with option +C204)
  78. Replacement of auxiliary cooling fan (frame R5i)
  79. Replacement of module fan(s) (frames R6i and R7i)
  80. Replacement of module fans (frame R8i)
  81. Replacement of circuit board compartment fan (frame R8i)
  82. Cabinet cooling fans
  83. Replacing the control cubicle fan (Frame R8i and multiples)
  84. Inverter module replacement (frame R5i)
  85. Inverter module replacement (frames R6i and R7i)
  86. Inverter module replacement (frame R8i and multiples)
  87. DC fuse replacement (frame R8i and multiples)
  88. Capacitors
  89. Control panel
  91. Definitions
  92. Derating
  93. Inverter modules used, DC fuses, DC capacitances
  94. technical data
  95. Noise and cooling characteristics
  96. Sine output filter data
  97. Input power (DC) connection
  98. Control connections
  99. Cooling
  100. Standards
  101. Tightening torques
  103. Frames R6i and R7i
  104. Dimension drawing, 400 mm wide cubicle
  105. Frame R8i and multiples
  106. Dimension drawing, cubicle with 2×R8i modules (without +C128 or +H353)
  107. Dimension drawing, drive control unit (DCU) (300 mm)
  109. Compliance with the European Machinery Directive
  110. Cable types and lengths
  111. Single-channel connection
  112. Frame n×R8i inverter unit (internal power supply)
  113. Multiple inverter units (internal power supply)
  114. Multiple inverter units (external power supply)
  115. Operation principle
  116. Maintenance
  117. Safety data
  118. Abbreviations
  119. Product and service inquiries
ABB ACS880-107 Hardware Manual Manual pdf 105 page image
Maintenance 1057MaintenanceWhat this chapter containsThis chapter contains preventive maintenance instructions.WARNING! Only qualified electricians are allowed to do the workdescribed in this chapter. Read the complete safety instructions beforeyou install, commission, use or service the drive. The complete safetyinstructions are given in Safety instructions for ACS880 multidrivecabinets and modules (3AUA0000102301 [English]).Maintenance intervalsThe table below shows the maintenance tasks which can be done by the end user. Thecomplete maintenance schedule is available on the Internet(www.abb.com/drivesservices). For more information, consult your local ABB Servicerepresentative (www.abb.com/searchchannels).LegendI Inspection (visual inspection and maintenance action if needed)R ReplacementP Performance of on/off-site work (commissioning, tests, measurements or other work)Recommended annual actions by the userAir inlet and outlet meshes (IP22/IP42) ICabinet door filters (IP54) RAmbient conditions (dustiness, moisture, corrosion, temperature) I
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