Siemens SINAMICS S120 manuals
SINAMICS S120
Table of contents
- Mechanical principles
- Overview
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental Principles and System Description
- Generation of a variable voltage by pulse-width modulation
- Maximum attainable output voltage with space vector modulation SVM
- Maximum attainable output voltage with pulse-edge modulation PEM
- The pulse frequency and its influence on key system properties
- Interrelationships between current controller clock cycle, pulse frequency and output frequency
- Influence of the pulse frequency on the inverter output current
- Correlation between pulse frequency and motor-side options
- Open-loop and closed-loop control modes
- Field-oriented control modes
- Motion control
- A comparison of the key features of open-loop and closed-loop control modes
- Power ratings of SINAMICS converters and inverters / Definition of the output power
- Supply systems and supply system types
- Connection of converters to the supply system and protection of converters
- Short Circuit Current Rating (SCCR according to UL)
- Maximum short-circuit currents (SCCR according to IEC) and minimum short-circuit currents
- Connection of converters to grounded systems (TN or TT)
- Connection of converters to non-grounded systems (IT)
- Connection of converters to supply systems with different short-circuit powers
- Supply voltage variations and supply voltage dips
- Behaviour of SINAMICS converters during supply voltage variations and dips
- Permissible harmonics on the supply voltage
- Summary of permissible supply system conditions for SINAMICS converters
- Line-side contactors and circuit breakers
- Transformers
- Method of calculating the required apparent power S of a unit transformer
- Transformer types
- Features of standard transformers and converter transformers
- Three-winding transformers
- Harmonic effects on the supply system
- Harmonic currents of 6-pulse rectifier circuits
- SINAMICS S120 Smart Infeed in regenerative operation
- Harmonic currents of 6-pulse rectifier circuits with Line Harmonics Filter
- SINAMICS Engineering Manual – November
- Harmonic currents of 12-pulse rectifier circuits
- Harmonic currents and harmonic voltages of Active Infeeds (AFE technology)
- Standards and permissible harmonics
- Line-side reactors and filters
- Line Harmonics Filters (LHF and LHF compact)
- Line Harmonics Filter (LHF) with separate housing (6SL3000-0J_ _ _-_AA0)
- Line Harmonics Filter compact (LHF compact) as Option L01 for SINAMICS G150
- Line filters (radio frequency interference (RFI) suppression filter or EMC filter)
- Line filters for the "first" environment (residential) and "second" environment (industrial)
- Magnitude of leakage or interference currents
- EMC-compliant installation
- SINAMICS Infeeds and their properties
- Smart Infeed
- Active Infeed
- Comparison of the properties of the different SINAMICS Infeeds
- Redundant line supply concepts
- Permissible total cable length for S120 Infeed Modules feeding multi-motor drives
- SINAMICS braking units (Braking Modules and braking resistors)
- SINAMICS Inverters or Motor Modules
- Drive configurations with multiple Motor Modules connected to a common DC busbar
- Arrangement of Motor Modules along the DC busbar
- Permissible dimensions and topologies of the DC busbar
- Short-circuit currents on the DC busbar
- Maximum power rating of drive configurations at a common DC busbar
- Effects of using fast-switching power components (IGBTs)
- Special issues relating to motor-side contactors and circuit breakers
- Increased voltage stress on the motor winding as a result of long motor cables
- Bearing currents caused by steep voltage edges on the motor
- Measures for reducing bearing currents
- EMC-compliant installation for optimized equipotential bonding in the drive system
- Insulated bearing at the non-drive end (NDE) of the motor
- Summary of bearing current types and counter-measures
- Motor-side reactors and filters
- Permissible motor cable lengths with motor reactor(s) for single- and multi-motor drives
- Supplementary conditions which apply when motor reactors are used
- dv/dt filters plus VPL and dv/dt filters compact plus VPL
- Supplementary conditions which apply when dv/dt-filters are used
- Sine-wave filters
- Supplementary conditions which apply when sine-wave filters are used
- Comparison of the properties of the motor-side reactors and filters
- Power cycling capability of IGBT modules and inverter power units
- Dimensioning of the power units for operation at low output frequencies
- Load duty cycles
- Free load duty cycles
- Thermal monitoring of the power unit
- Efficiency of SINAMICS converters at full load and at partial load
- Converter efficiency at partial load
- Partial load efficiency of S120 Smart Line Modules
- Partial load efficiency of S120 Motor Modules
- Partial load efficiency of G130 / G150 converters
- Partial load efficiency of S150 converters
- Parallel connections of converters
- Parallel connection of S120 Basic Line Modules
- Parallel connection of S120 Smart Line Modules
- Parallel connection of S120 Active Line Modules
- Parallel connection of S120 Motor Modules
- Admissible and inadmissible winding systems for parallel connections of converters
- Liquid-cooled SINAMICS S120 units
- Cooling circuit and coolant requirements
- Example of a closed cooling circuit for liquid-cooled SINAMICS S120 units
- Example of coolant temperature control for condensation prevention
- Information about cooling circuit configuration
- Information about cabinet design
- EMC Installation Guideline
- EMC Directive
- Fundamental principles of EMC
- Interference emissions and interference immunity
- The frequency converter as a high-frequency source of interference
- The frequency converter as a low-frequency source of interference
- The frequency converter as potentially susceptible equipment
- Capacitive coupling
- Inductive coupling
- Electromagnetic coupling (radiative coupling)
- Zone concept within the converter cabinet
- Converter cabinet structure
- Cables outside the converter cabinet
- Examples for installation
- EMC-compliant construction/installation of a cabinet with a SINAMICS G130 Chassis unit
- EMC-compliant cable routing on the plant side on cable racks and in cable ducts
- General Engineering Information for SINAMICS
- Safety-integrated / Drive-integrated safety functions
- Precharging intervals of the DC link
- CompactFlash Cards for CU320-2 Control Units
- Cabinet design and air conditioning
- Physical fundamental principles
- Cooling air requirements and air opening cross-sections in the cabinet
- Required ventilation clearances
- Required partitioning
- Prevention of condensation in equipment cooled by air conditioners and climate control systems
- Changing the power block on air-cooled power units in Chassis format
- Replacement of SIMOVERT P and SIMOVERT A converter ranges by SINAMICS
- Replacement of converters in SIMOVERT A range by SINAMICS
- Converter Chassis Units SINAMICS G130
- Rated data of converters for drives with low demands on control performance
- Connection diagram of the Power Module
- Incorporating different loads into the 24 V supply
- Factory settings (defaults) of customer interface on SINAMICS G130
- Cable cross-sections and connections on SINAMICS G130 Chassis Units
- Line-side components
- Line Harmonics Filters
- Components at the DC link
- Load-side components and cables
- Converter Cabinet Units SINAMICS G150
- Factory settings (defaults) of customer interface on SINAMICS G150 with TM31
- Cable cross-sections and connections on SINAMICS G150 Cabinet Units
- Required cable cross-sections for line and motor connections
- Grounding and PE conductor cross-section
- Precharging of the DC link and precharging currents
- pulse operation of SINAMICS G150 parallel converters
- Operation at motors with electrically isolated and with common winding systems
- Special features to note when precharging SINAMICS G150 parallel converters
- Overview of SINAMICS G150 parallel converters
- General Information about Built-in and Cabinet Units SINAMICS S120
- Control properties / definitions
- Control properties of the CU320-2 Control Unit
- Determination of the required control performance of the CU320-2 Control Unit
- Rated data, permissible output currents, maximum output frequencies
- Ambient temperatures > 40°C and installation altitudes > 2000 m
- DRIVE-CLiQ
- Determination of component cabeling
- DRIVE-CLiQ cables supplied with the units
- Cable installation
- Checking the maximum DC link capacitance
- Capacitance values
- Connection of Motor Modules to a common DC busbar
- Braking Modules / External braking resistors
- Braking resistors for power units in Chassis format
- SINAMICS S120 Motor Modules as 3-phase Braking Modules
- Maximum connectable motor cable lengths
- Chassis units
- Checking the total cable length for multi-motor drives
- Parallel connections of Motor Modules
- General Information about Modular Cabinet Units SINAMICS S120 Cabinet Modules
- Air-cooled SINAMICS S120 Cabinet Modules
- Dimensioning information for air-cooled S120 Cabinet Modules
- Derating data for S120 Cabinet Modules with power units in Booksize format
- Degrees of protection of air-cooled S120 Cabinet Modules
- Cooling air requirements of air-cooled S120 Cabinet Modules
- Auxiliary power requirements
- Line reactors
- Line Harmonics Filter
- Parallel configuration
- Weights of S120 Cabinet Modules
- Information about equipment handling of air-cooled units
- Customer terminal blocks -X55.1 and -X55.2
- Auxiliary voltage supply system
- DRIVE-CLiQ wiring
- Erection of cabinets
- Door opening angle
- Line Connection Modules
- Planning recommendations, special features
- Parallel connections
- DC busbar
- Short-circuit strength
- Basic Line Modules
- DC link fuses
- Smart Line Modules
- Active Line Modules + Active Interface Modules
- Motor Modules
- Booksize Base Cabinet / Booksize Cabinet Kits
- Central Braking Modules
- Position in the DC link configuration
- Auxiliary Power Supply Modules
- Liquid-cooled SINAMICS S120 Cabinet Modules
- Dimensioning information for liquid-cooled SINAMICS S120 Cabinet Modules
- Cooling air requirements of liquid-cooled S120 Cabinet Modules
- Information about equipment handling of liquid-cooled units
- Examples of Cabinet Modules arrangements
- Information about the cooling circuit and the cooling circuit configuration
- Required plant-side raw water circuit
- Procedure of cooling circuit configuration
- Example of a cooling circuit configuration
- Basic Line Connection Modules
- Active Line Connection Modules
- Auxiliary Power Supply Modules (available soon)
- Heat Exchanger Modules
- Braking Modules
- Converter Cabinet Units SINAMICS S150
- Rated data and continuous operation of the converters
- Factory settings (defaults) of customer interface on SINAMICS S150 with TM31
- Cable cross-sections and connections on SINAMICS S150 cabinet units
- Load side components
- Line filters
- dv/dt filters plus VPL
- Option L04 (Infeed Module dimensioned one rating class lower)
- Description of Options for Cabinet Units
- Option G51 – G54 (Terminal Module TM150)
- Option K82 (Terminal module for controlling the "Safe Torque Off" and "Safe Stop1" functions)
- Options K90 (CU320-2 DP), K95 (CU320-2 PN) and K94 (Performance expansion)
- Option L08 (Motor reactor) / L09 (2 motor reactors in series)
- Option L34 (Output-side circuit breaker)
- Option L37 (DC interface incl. precharging circuit)
- General Information about Drive Dimensioning
- Drives with quadratic load torque
- Drives with constant load torque
- Permissible motor-converter combinations
- Drives with permanent-magnet three-phase synchronous motors
- Motors
- SIMOTICS TN series N-compact 1LL8 open-circuit self-cooled asynchronous motors
- SIMOTICS TN series H-compact PLUS modular asynchronous motors
- SIMOTICS M compact asynchronous motors
- Special insulation for higher line supply voltages at converter-fed operation
- Bearing currents
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Safety information
- Industrial security
- Introduction
- General information about SINAMICS Safety Integrated
- SINAMICS G130
- SINAMICS G150
- SINAMICS S120 chassis
- SINAMICS S120 Cabinet Modules, booksize format
- SINAMICS S120 Cabinet Modules, chassis format
- SINAMICS S150
- Drive monitoring with or without encoder
- Description of Safety Integrated functions
- Preconditions for Safety Integrated Extended Functions
- Controlling the safety functions
- Control of "STO" and "SS1" via terminal module for option K82
- Terminal module for control of "STO" and "SS1" for SINAMICS S120 Cabinet Modules
- Use of the K82 option with Control Unit CU320-2
- Control of "STO" and "SS1" via terminals on the Control Unit and the Motor/Power Module
- Simultaneity and tolerance time of the two monitoring channels
- Bit pattern test
- Control of "STO" and "SS1" for SINAMICS G130
- Control of "STO" and "SS1" for SINAMICS G150
- Control of "STO" and "SS1" for SINAMICS S120 Chassis
- Control of "STO" and "SS1" for SINAMICS S120 Cabinet Modules
- Control of "STO" and "SS1" for SINAMICS S150
- Activating "SBC" via the Safe Brake Adapter
- Safe Brake Adapter SBA 230 V AC for SINAMICS G130/SINAMICS S120 Chassis
- Control by way of PROFIsafe
- Control via TM54F
- Motion monitoring without selection
- Commissioning and acceptance test
- Index
SINAMICS S120
Table of contents
- Siemens AG
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental Principles and System Description
- Generation of a variable voltage by pulse width modulation
- Maximum attainable output voltage with space vector modulation SVM
- The pulse frequency and its influence on key system properties
- Output power ratings of SINAMICS converters and inverters / Definition of the output power
- Supply systems and supply system types
- Connection of converters to grounded systems (TN or TT)
- Connection of converters to supply systems with different short-circuit powers
- Supply voltage variations and supply voltage dips
- Behaviour of SINAMICS converters during supply voltage variations and dips
- Permissible harmonics on the supply voltage
- Transformers
- Transformer types
- Features of standard transformers and converter transformers
- Three-winding transformers
- Harmonic effects on the supply system
- Harmonic currents of 6-pulse rectifier circuits
- Harmonic currents of 6-pulse rectifier circuits with Line Harmonics Filter
- Harmonic currents of 12-pulse rectifier circuits
- Harmonic currents and harmonic voltages of Active Infeeds (AFE technology)
- Standards and permissible harmonics
- Line reactors (line commutating reactors)
- Line Harmonics Filter (LHF)
- Line filters (radio frequency interference (RFI) suppression filters or EMC filters)
- Line filters for the "first" environment (residential) and "second" environment (industrial)
- Operating principle of line filters
- EMC-compliant installation
- SINAMICS Infeeds and their properties
- Smart Infeed
- Active Infeed
- Comparison of the properties of the different SINAMICS Infeeds
- Redundant line supply concepts
- Permissible total cable length for S120 Infeed Modules feeding multi-motor drives
- Effects of using fast-switching power components (IGBTs)
- Increased voltage stress on the motor winding as a result of long motor cables
- Bearing currents caused by steep voltage edges on the motor
- Measures for reducing bearing currents
- EMC-compliant installation for optimized equipotential bonding in the drive system
- Insulated bearing at the non-drive end (NDE end) of the motor
- Brief overview of the different types of bearing currents
- Motor reactors
- Permissible motor cable lengths with motor reactor(s) for single-motor and multi-motor drives
- Supplementary conditions which apply when motor reactors are used
- dv/dt filter plus VPL
- Sine-wave filters
- Load duty cycles
- Free load duty cycles
- Thermal monitoring of the power unit during load duty cycles and continuous operation
- Efficiency of SINAMICS converters at full load and at partial load
- Converter efficiency at partial load
- Parallel connections of converters
- Parallel connection of S120 Basic Line Modules
- Parallel connection of S120 Smart Line Modules
- Parallel connection of S120 Active Line Modules
- Admissible and inadmissible winding systems for parallel connections of SINAMICS converters
- SINAMICS S120 Liquid-Cooled units in chassis format
- Requirements concerning coolant and cooling circuit
- EMC Installation Guideline
- EMC Directive
- Fundamental principles of EMC
- Interference emissions and interference immunity
- The frequency converter as a high-frequency source of interference
- The frequency converter as a low-frequency source of interference
- The frequency converter as potentially susceptible equipment
- Capacitive coupling
- Inductive coupling
- Electromagnetic coupling (radiative coupling)
- Zone concept within the converter cabinet
- Converter cabinet structure
- Cables outside the converter cabinet
- Examples for installation
- EMC - compliant construction / installation of a cabinet with a SINAMICS G130 chassis unit
- EMC - compliant cable routing on the plant side on cable racks and in cable routes
- General Engineering Information for SINAMICS
- Safety-integrated, drive-integrated safety functions
- Safe Brake Control
- Precharging intervals of the DC link
- Cabinet construction and air conditioning
- Cabinet air conditioning
- Cooling air requirement and sizes of cabinet openings
- Partitioning
- Changing the power block on chassis power units
- Replacement of SIMOVERT P and SIMOVERT A converter ranges by SINAMICS
- Replacement of converters in SIMOVERT A 6SC23 range by SINAMICS
- Converter Chassis Units SINAMICS G130
- Rated data of converters for drives with low demands on control performance
- Incorporating different loads into the 24 V supply
- Factory settings (defaults) of customer interface on SINAMICS G130
- Line-side components
- Line filters
- Components at the DC link
- Load-side components and cables
- Converter Cabinet Units SINAMICS G150
- Factory settings (defaults) of customer interface on SINAMICS G150
- Cable cross-sections and connections on SINAMICS G150 Cabinet Units
- Required cable cross-sections for line and motor connections
- Grounding and PE conductor cross-section
- SINAMICS G150 parallel converters (SINAMICS G150 power extension)
- pulse operation of SINAMICS G150 parallel converters
- Operation at motors with electrically isolated winding systems and one common winding system
- Special features to note when precharging SINAMICS G150 parallel converters
- Brief overview of SINAMICS G150 parallel converters with production date up to autumn 2007
- Brief overview of SINAMICS G150 parallel converters with production date from autumn 2007
- SINAMICS S120, General Information about Built-in and Cabinet Units
- Control properties, definitions
- Rating data
- DRIVE CLiQ
- Cable installation
- Specification of the required control performance and selection of the Control Unit
- Specification of component cabling
- Check of the maximum DC link capacitance
- Capacitance values
- Braking Module / External braking resistor
- Braking resistors for power units in chassis format
- Maximum connectable motor cable lengths
- Chassis units
- Checking the total cable length for multi-motor drives
- Modular Cabinet Unit System SINAMICS S120 Cabinet Modules
- Dimensioning and selection information
- Degrees of protection of S120 Cabinet Modules
- Cooling air requirements
- Auxiliary power requirements
- Line reactors
- Parallel configuration
- Weights of S120 Cabinet Modules
- Information about equipment handling
- Customer terminal block -X55
- Auxiliary voltage distribution
- DRIVE-CLiQ wiring
- Erection of cabinets
- Door opening angle
- Line Connection Modules
- Planning recommendations, special features
- Parallel connections
- DC busbar
- Short-circuit strength
- Basic Line Modules
- DC link fuses
- Smart Line Modules
- Active Line Modules + Active Interface Modules
- Motor Modules
- Booksize Base Cabinet / Booksize Cabinet Kits
- Central Braking Modules
- Position in the DC link configuration
- Options
- Option K90 / 91 (Control Unit CU320)
- Option L08 / L09 (Motor reactors)
- Option L34 (Circuit breaker on the output side)
- Option L37 (DC coupling)
- Option Y11 (Factory assembly of Cabinet Modules into transport units)
- Converter Cabinet Units SINAMICS S150
- Rated data and continuous operation of the converters
- Factory settings (defaults) of customer interface on SINAMICS S150
- Cable cross-sections and connections on SINAMICS S150 cabinets
- Drive Dimensioning
- Permissible motor-converter combinations
- Motors
- Special insulation for line supply voltages > 500 V in converter-fed operation
- Motor protection
- Dimension Drawings
- SINAMICS Line Harmonics Filter
- SINAMICS G150 (type A)
- SINAMICS G150 (type C)
- SINAMICS S120 Chassis (Basic Line Modules)
- SINAMICS S120 Chassis (Smart Line Modules)
- SINAMICS S120 Chassis (Active Interface Modules)
- SINAMICS S120 Chassis (Active Line Modules)
- SINAMICS S120 Chassis (Motor Modules)
- SINAMICS S120 Chassis Liquid Cooled (Power Modules)
- SINAMICS S120 Chassis Liquid Cooled (Basic Line Modules)
- SINAMICS S120 Chassis Liquid Cooled (Motor Modules)
- SINAMICS S120 Cabinet Modules (Line Connection Modules)
- SINAMICS S120 Cabinet Modules (Basic Line Modules)
- SINAMICS S120 Cabinet Modules (Smart Line Modules)
- SINAMICS S120 Cabinet Modules (Active Interface Modules + Active Line Modules)
- SINAMICS S120 Cabinet Modules (Motor Modules)
- SINAMICS S120 Cabinet Modules (Booksize Base Cabinet / Booksize Cabinet Kits)
- SINAMICS S120 Cabinet Modules (Central Braking Modules)
- SINAMICS S120 Cabinet Modules (Auxiliary Power Supply Modules)
- SINAMICS S150
- Notes
SINAMICS S120
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- active infeed
- active infeed closed-loop control booksize
- active infeed closed-loop control chassis
- line and dc link identification
- active infeed open-loop control
- reactive current control
- smart infeed
- smart infeed open-loop control
- basic infeed
- line contactor control
- pre-charging and bypass contactor chassis
- derating function for chassis units
- parallel connections of 6-pulse and 12-pulse chassis infeeds
- fixed speed setpoints
- main/supplementary setpoint and setpoint modification
- direction of rotation limiting and direction of rotation changeover
- suppression bandwidths and setpoint limits
- speed setpoint filter
- torque-controlled operation
- torque setpoint limitation
- current controller
- note about the electronic motor model
- optimizing the current and speed controller
- sensorless operation (without an encoder)
- motor data identification
- motor data identification - induction motor
- motor data identification - synchronous motor
- dynamic servo control (dsc)
- vector control with encoder
- speed controller pre-control and reference model
- torque control
- torque limiting
- motor data identification and rotating measurement
- efficiency optimization
- instructions for commissioning induction motors (asm)
- automatic encoder adjustment
- flying restart
- simulation operation
- redundance operation power units
- voltage boost
- slip compensation
- basic functions
- reference parameters/normalizations
- modular machine concept
- sinusoidal filter
- dv/dt filter plus vpl
- direction reversal without changing the setpoint
- automatic restart (vector, servo, infeed)
- armature short-circuit brake, internal voltage protection, dc brake
- off3 torque limits
- technology function: friction characteristic
- simple brake control
- runtime (operating hours counter)
- parking axis and parking sensor
- example: parking axis and parking sensor
- overview: key parameters
- position tracking
- measuring gear
- terminal module 41 (tm)
- updating the firmware
- upgrading firmware and the project in starter
- technology controller
- extended monitoring functions
- extended brake control
- braking module
- cooling system
- extended torque control (kt estimator, servo)
- closed-loop position control
- position controller
- monitoring functions
- measuring probe evaluation and reference mark search
- basic positioner
- mechanical system
- traversing blocks
- direct setpoint input (mdi)
- status signals
- dcc axial winder
- parallel connection of chassis power units (vector)
- monitoring and protective functions
- thermal monitoring and overload responses
- block protection
- stall protection (only for vector control)
- thermal motor protection
- general information
- parameter, checksum, version, password
- forced dormant error detection
- safety instructions
- safe torque off (sto)
- safe stop 1 (ss1, time controlled)
- safe brake control (sbc)
- control via terminals on the control unit and the power unit
- commissioning the "sto", "sbc" and "ss1" functions
- procedure for commissioning "sto", "sbc" and "ss
- safety faults
- acceptance test and certificate
- acceptance test for safe torque off (sto)
- acceptance test for safe stop 1, time controlled (ss)
- acceptance test for "safe brake control" (sbc)
- completion of certificate
- safe stop 1 (ss1, time-controlled) when protective door is locked, emergency stop
- overview of parameters and function diagrams
- application classes
- cyclic communication
- description of status words and actual values
- acyclic communication
- structure of orders and responses
- communication via profibus dp
- commissioning profibus
- commissioning procedure
- simatic hmi addressing
- motion control with profibus
- slave-to-slave communications
- activating/parameterizing slave-to-slave communications
- gsd (gerätestammdaten) file
- communications via profinet io
- hardware setup
- rt classes
- motion control with profinet
- parallel operation of communication interfaces for cu
- switching on a drive object x_infeed by means of a vector drive object
- motor changeover
- example of a star/delta switchover
- application examples with the dmc
- example, hot plugging
- instructions for offline commissioning with starter
- examples: interconnecting "infeed ready
- basic information about the drive system
- data sets
- dds: drive data set
- eds: encoder data set
- mds: motor data set
- drive objects
- bico technology: interconnecting signals
- interconnecting signals using bico technology
- internal encoding of the binector/connector output parameters
- bico technology
- overview of inputs/outputs
- digital inputs/outputs
- analog inputs
- analog outputs
- parameterizing using the bop20 (basic operator panel)
- displays and using the bop
- fault and alarm displays
- controlling the drive using the bop
- examples of replacing components
- exchanging a sinamics sensor module integrated
- replacing a device
- drive-cliq topology
- rules for wiring with drive-cliq
- general rules
- rules for different firmware releases
- sample wiring for vector drives
- sample wiring of vector drives connected in parallel
- sample wiring: power modules
- changing the offline topology in starter
- sample wiring for servo drives
- sample wiring for vector u/f drives
- notes on the number of controllable drives
- system sampling times
- setting the sampling times
- rules for setting the sampling time
- default settings for the sampling times
- examples when changing sampling times / pulse frequencies
SINAMICS S120
Table of contents
- Preface
- technical support
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- The SINAMICS range of drives
- SINAMICS S120 drive system
- Technical specifications
- Derating factors as a function of installation altitude and ambient temperature
- Standards
- Basic structure of a drive system with SINAMICS S120
- Structure of a drive system with SINAMICS S120 and unregulated infeed / regenerative feedback
- Structure of a drive system with SINAMICS S120 and unregulated infeed
- General
- Dimension drawing
- Technical data
- Line filters for Smart Line Modules and Active Line Modules
- Line reactors for Basic Line Modules
- Line reactors for Smart Line Modules
- Active Interface Modules
- Safety information
- Interface description
- Connection example
- Line/load connection
- X530 neutral point grounding
- X609 terminal strip
- Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module
- Electrical connection
- Introduction
- Basic Line Modules
- Overview
- X9 terminal strip
- X41 EP terminal / temperature sensor connection
- X42 terminal strip
- DRIVE-CLiQ interfaces X400, X401, X402
- Meaning of the LEDs on the Control Interface Module in the Basic Line Module
- Adjusting fan voltage
- Precharging circuit for the Basic Line Modules, frame size GD
- Smart Line Modules
- Leds on control interface module
- overload capability
- Active Line Modules
- Operating principle
- Meaning of the LEDs on the Control Interface Module in the Active Line Module
- Description
- DC link/motor connection
- DCPS, DCNS connection for a dv/dt filter
- X46 Brake control and monitoring
- Meaning of the LEDs on the Control Interface Module in the Motor Module
- V DC – 750 V DC Motor Modules
- V DC – 1080 V DC Motor Modules
- Specifications
- low overload
- Current de-rating depending on the pulse frequency
- Parallel connection of Motor Modules
- Braking Module
- Braking Module for frame sizes FX, FB
- Braking Module for frame sizes GX, GB, GD
- Braking Module for frame sizes HX, JX
- Braking resistor connection
- X21 digital inputs/outputs
- S1 Threshold switch
- Installation
- Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size GX
- Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size HX
- Module, frame size JX
- Installing the Braking Module in a Basic Line Module, frame size FB
- Installing the Braking Module in a Basic Line Module, frame size GB, GD
- Braking resistors
- Sine-wave filter
- Motor reactors
- dv/dt filter plus Voltage Peak Limiter
- Connecting the dv/dt filter plus Voltage Peak Limiter
- Dimension drawing, dv/dt reactor
- Dimension drawing of the Voltage Peak Limiter
- dv/dt filter compact plus Voltage Peak Limiter
- Connecting the dv/dt filter compact plus Voltage Peak Limiter
- Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter
- Information
- Insulation test
- Directives
- Cabinet air conditioning
- Ventilation
- Chapter content
- Maintenance
- Installation device
- Using crane lifting lugs to transport power blocks
- Replacing components
- Replacing the power block, Active Line Module, and Motor Module, frame size FX
- Replacing the power block, Smart Line Module, Active Line Module, and Motor Module frame size GX
- Replacing the power block, Smart Line Module, Active Line Module, and Motor Module frame size HX
- Replacing the power block, Smart Line Module, Active Line Module, and Motor Module frame size JX
- Replacing the power block, Basic Line Module, frame size FB
- Replacing the power block, Basic Line Module GB, GD
- Replacing the Control Interface Module, Active Line Module and Motor Module, frame size FX
- Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size GX
- Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size HX
- Replacing the Control Interface Module, Smart Line Module, Active Line Module, and Motor Module, frame size JX
- Replacing the Control Interface Module, Basic Line Module, frame size FB
- Replacing the Control Interface Module, Basic Line Module, frame size GB, GD
- Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame sizes FX, GX
- Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size HX
- Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size JX
- Replacing the fan, Active Interface Module, frame size FI
- Replacing the fan, Active Interface Module, frame size GI
- Replacing the fan, Active Interface Module, frame size HI
- Replacing the fan, Active Interface Module, frame size JI
- Replacing the fan, Basic Line Module, frame sizes FB, GB, GD
- Replacing the DC fuses, Smart Line Module, Active Line Module, and Motor Module frame size HX
- Replacing the DC fuses, Smart Line Module, Active Line Module, and Motor Module frame size JX
- Replacing the fan fuses (-F10/-F11)
- A.1 Cable lugs
- A.2 List of abbreviations
- Index
- Table Of Contents
SINAMICS S120
Table of contents
- Table Of Contents
- Table Of Contents
- System Overview
- Versions
- Platform concept and Totally Integrated Automation
- Introduction
- SINAMICS S120 components
- Power sections
- System data
- Control Units
- Control Unit 320 (CU320)
- Interface description
- control unit
- LEDs on the control unit
- Dimension drawing
- Installation
- Technical specifications
- Additional System Components
- Option Board: Terminal Board 30 (TB30)
- Electrical connection
- Terminal Module 31 (TM31)
- Sensor System Connection
- Overview of sensor modules
- Sensor connections
- Safety information
- Technical specifications
- Sensor Module Cabinet 30 (SMC30)
- A.1 Spring-loaded terminals/screw terminals
- B.1 List of abbreviations
- C.1 References
SINAMICS S120
Table of contents
- Mechanical properties of the
- Information on the
- Table Of Contents
- Table Of Contents
- Description of the motors
- Technical features
- Specifications
- Selection and ordering data
- Selection and ordering data for machine tools
- Rating plate (type plate)
- Configuring
- STARTER drive/commissioning software
- Configuring procedure
- Selecting and dimensioning induction motors
- Selecting induction motors
- Motor operates with a periodic duty cycle
- A high field weakening range is required
- Mechanical properties of the motors
- Degree of protection
- Radial force (transverse force)
- Axial force
- Shaft end and balancing
- Smooth running, concentricity and axial eccentricity
- Vibration severity grade
- Technical data and characteristics
- Offset of the voltage limit characteristic
- P/n and M/n characteristics
- Characteristics for production machines
- Characteristics for machine tools
- Dimension sheets
- Motor components
- Encoder
- Encoder connection for motors with DRIVE-CLiQ
- Incremental encoder HTL
- Incremental encoder sin/cos 1Vpp
- Absolute encoder (EnDat)
- Holding brake
- Gear
- Gearbox design
- Electrical connection
- Gearbox stage selection
- Lubrication
- Connections for circulating oil lubrication, shaft height 100
- Connections for circulating oil lubrication, shaft heights 132 and 160
- Flange dimensions
- Gearbox dimensions
- Permissible dimension deviations
- Connection methods
- Power connection
- Signal connection
- Information on the application of motors
- Mounting position/types of construction
- Mounting
- A.1 Description of terms
- A.2 References
- A.3 Suggestions/corrections
- Index
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Safety information
- Electrostatic sensitive devices (ESD)
- Residual risks
- System overview
- Field of application
- Line Modules
- Smart Line Modules
- DC link components
- Motor Modules
- Overview of options
- System structure
- System data
- Derating data
- Derating measures
- Derating data for booksize format
- Mechanical installation
- Mechanical installation: Checklist
- Installation
- Requirements on the levelness of the floor
- Shipping and handling indicators
- Unpacking the cabinets
- Lifting the cabinet units off the transport pallet and installing them
- Disassembling the crane transport assembly
- Connection for side-by-side installation of cabinet units
- Electrical installation
- Electrical installation: Checklist
- EMC-compliant design
- Connections
- PE busbar
- Connection according to the system-side grounding concept
- DC busbar
- Auxiliary power supply system
- Connection overview
- Connecting to the infeed
- Connecting the motor cables
- Line supply connections
- Operating Cabinet Modules on an isolated-neutral supply system (IT system)
- Signal connections
- Cable routing for Line Connection Modules
- Cable routing for Basic Line Modules
- Cable routing for Smart Line Modules
- Cable routing for Active Line Modules
- Cable routing for Booksize Base Cabinets and Booksize Cabinet Kit
- Cable routing for Central Braking Modules
- Cable routing for Auxiliary Power Supply Modules
- Cabinet Modules
- Description
- Fuse switch disconnector (input current ≤ 800 A)
- Terminal block -X40 external 230 V AC auxiliary infeed
- Versions of Line Connection Modules
- Version L43 for Basic Line Modules
- Version L44 for Smart Line Modules
- Options
- Technical data
- Basic Line Modules
- Interfaces
- Active Line Modules
- Booksize format Motor Modules
- X55.1 Customer interface
- Overload capability
- Chassis format Motor Modules
- X55 customer terminal strip
- X41 EP terminal / temperature sensor connection
- X46 Brake control and monitoring
- Central Braking Modules
- Braking resistor
- Duty cycle
- Interfaces on the braking resistor
- Auxiliary Power Supply Modules
- Fuse switch disconnector (-Q1)
- Customer interfaces for supplying power to an additional auxiliary power supply system
- Maintenance and servicing
- Cleaning the cabinet
- Servicing the cabinet
- Replacing components
- Installation device for power blocks
- Replacing the filter mats
- Replacing power units
- Replacing the Motor Module, booksize format
- Replacing the power block, chassis format
- Replacing the power block, frame sizes GB and GD
- Replacing the power block, frame size FX
- Replacing the power block, frame size GX
- Replacing the power block, frame size HX
- Replacing the power block, frame size JX
- Replacing the Control Interface Module
- Replacing the Control Interface Module, frame size GX
- Replacing the Control Interface Module, frame size HX
- Replacing the Control Interface Module, frame size JX
- Replacing the Control Unit
- Replacing the fans
- Replacing the fan, frame sizes FB, GB and GD
- Replacing the fan, sizes FX and GX
- Replacing the fan, size HX
- Replacing the fan, frame size JX
- Replacing the fan, frame size FI
- Replacing the fan, frame size GI
- Replacing the fan, frame size HI
- Replacing the fan, frame size JI
- Replacing the fuses
- Replacing the fuses (F71 to F73) in the Line Connection Module
- Replacing fuses in the fuse switch disconnector for Booksize Cabinet Kit
- Replacing the DC fuses for the Motor Module, chassis format
- Replacing the encapsulated fuses
- Replacing the LV HRC fuses
- Replacing the DC interface (option L37)
- Replacing the pre-charging resistors of the DC interface (option L37)
- Replacing the backup battery for the cabinet operator panel
- Reforming the DC link capacitors
- Chapter content
- LEDs on the CBE20 Communication Board
- LEDs on the Control Interface Module in the Basic Line Module
- LEDs on the Control Interface Module in the Smart Line Module
- LEDs on the Control Interface Module in the Active Line Module
- LEDs on the Control Interface Module in the Motor Module in the chassis format
- LEDs on the Motor Module in the booksize format
- LEDs on the Central Braking Module
- LEDs on the Voltage Sensing Module (VSM) in the Active Interface Module
- LEDs on the SMC10 Sensor Module
- LEDs on the SMC20 Sensor Module
- LEDs on the SMC30 Sensor Module
- LEDs on the TM54F Terminal Module
- B70, Cranes sector version
- G20, CBC10 Communication Board
- G33, CBE20 Communication Board
- K01 to K05, safety license for 1 to 5 axes
- K08, AOP30 advanced operator panel
- K46, Sensor Module Cabinet-Mounted SMC10
- Connection example
- K48, Sensor Module Cabinet-Mounted SMC20
- K50, Sensor Module Cabinet-Mounted SMC30
- K51, VSM10 Voltage Sensing Module Cabinet-Mounted
- K76, auxiliary voltage generating unit in the Line Connection Module
- K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1
- K87, Terminal Module TM54F
- Interface description
- Example connection
- X514 power supply for digital outputs and sensors
- X521 digital inputs and dynamically adjustable power supply
- X522 digital inputs
- X523 digital outputs
- X525 digital outputs
- X531 digital inputs and dynamically adjustable power supply
- X532 digital inputs
- X533 digital outputs
- X535 digital outputs
- K90, Control Unit CU320-2 PROFIBUS
- X122 digital inputs/outputs
- X132 digital inputs/outputs
- CompactFlash card
- Using the memory card
- Data functions
- K94, Performance extension 1 for CU320-2
- L00, Used in the first environment to EN61800-3, category C2 (TN/TT line supplies)
- L07, dv/dt filter compact plus Voltage Peak Limiter
- L08/L09, motor reactor/2 motor reactors in series
- L10, dv/dt filter plus Voltage Peak Limiter
- L13, main contactor for Line Connection Modules < 800 A
- L22, supplied as standard without line reactor
- L25, circuit breaker in withdrawable unit design
- L34, output-side circuit breaker
- Switching cycles for the output-side circuit breaker
- Overview diagram of option L34
- Parameter assignment
- Parameterization with DCC (Drive Control Chart)
- L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance
- DC interface, principle of operation
- DC interface incl. pre-charging for Motor Modules in the chassis format
- Important safety precautions
- Accessibility of the DC connection to the Motor Module
- Measuring points for verifying isolation from supply
- Commissioning the DC interface when option K90 is being used
- L41, current transformer upstream of main switch
- L42/L43/L44, Line Connection Module for Active/Basic/Smart Line Modules
- L45, EMERGENCY STOP pushbutton in the cabinet door
- L46/L47, grounding switch upstream/downstream of main breaker
- Grounding switch downstream of main breaker (option L47)
- L51, holder for ARC detector
- L55, cabinet anti-condensation heating
- L61/L62, L64/L65, braking units
- S1 - Threshold switch
- Braking Module
- Example connection of Braking Module
- Braking resistors
- L87, insulation monitoring
- M06, base 100 mm high, RAL 7022
- M07, cable-marshalling compartment 200 mm high, RAL 7035
- M13, Line connection from above
- M21, degree of protection IP21
- Mounting
- M23/M43/M54, degree of protection IP23/IP43/IP54
- M26/M27, side panels mounted on right and left
- M59, closed cabinet door, air inlet from below through floor opening
- M60, additional shock protection
- M70, EMC shield bus
- M80 to M87, DC busbar system
- M90, crane transport assembly (top-mounted)
- N52, DC link fuses for Basic Line Modules
- P10, measuring instrument for line values (installed in the cabinet doors)
- P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door)
- Y11, factory assembly into transport units
- A.1 Connectable conductor cross-sections for screw terminals
- Index
SINAMICS S120
Table of contents
- Infeed
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Active Infeed
- Line and DC link identification
- Active Infeed open-loop control
- Reactive current control
- Smart Infeed
- Smart Infeed open-loop control
- Basic Infeed
- Basic Infeed open-loop control
- Line contactor control
- Pre-charging and bypass contactor chassis
- Extended Setpoint Channel
- Extended setpoint channel servo
- Activating the "extended setpoint channel" function module in servo mode
- Fixed speed setpoints
- Motorized potentiometer
- Main/supplementary setpoint and setpoint modification
- Direction of rotation limiting and direction of rotation changeover
- Suppression bandwidths and setpoint limits
- Ramp-function generator
- Operating Modes
- Servo control
- Speed setpoint filter
- Speed controller adaptation
- Torque-controlled operation
- Torque setpoint limitation
- Current controller
- Current setpoint filter
- V/f Control for diagnostics
- Sensorless operation (without an encoder)
- Motor data identification
- Optimizing the current and speed controller
- Pole position identification
- Vdc control
- Travel to fixed stop
- Vertical axes
- Vector control
- Vector control with encoder (VC)
- Speed controller
- Speed controller pre-control and reference model
- Droop function
- Torque control
- Torque limiting
- Motor data identification and rotating measurement
- Efficiency optimization
- Automatic encoder adjustment
- Vector V/f control (r0108.2 = 0)
- Voltage boost
- Slip compensation
- Information on commissioning vector motor types
- Extended Functions
- Technology controller" function module
- Description
- Examples
- Commissioning using STARTER
- Extended monitoring functions" function module
- Integration
- Commissioning
- Simple brake control
- Extended brake control" function module
- Runtime (operating hours counter)
- Automatic restart (vector, infeed)
- Function module, parallel connection of chassis power units (vector)
- Application examples
- Redundant operation of the power units (vector)
- Technology function: friction characteristic
- Motor changeover
- Example: motor switchover for four motors
- Example of a star/delta switchover
- Simulation mode (vector)
- Features
- Parking axis and parking sensor
- Example: parking axis and parking sensor
- Overview of important parameters (refer to the List Manual)
- Boot with partial topologies
- Sinusoidal filter
- dv/dt filter plus VPL
- Flying restart (vector)
- Direction reversal without changing the setpoint
- Armature short-circuit brake, internal voltage protection
- OFF3 torque limits
- Switching-in a drive object x_Infeed using a vector drive object
- Braking Module" function module
- Function module "cooling system"
- Function module position control
- Position actual value conditioning
- Position controller
- Monitoring functions
- Measuring probe evaluation and reference mark search
- Function module "basic positioner"
- Mechanical system
- Limits
- Referencing
- Traversing blocks
- Direct setpoint input (MDI)
- Status signals
- Bypass (vector)
- Bypass with synchronization with overlap (p1260 = 1)
- Bypass with synchronization, without overlap (p1260 = 2)
- Bypass without synchronization (p1260 = 3)
- Synchronization (vector)
- Terminal Module 41 (TM41)
- Changing over units
- Application examples with the DMC20
- Example, distributed topology
- Example, hot plugging
- Position tracking/measuring gearbox
- Prerequisites
- Basic Information About the Drive System
- Parameter
- Data sets
- Drive objects
- BICO technology: interconnecting signals
SINAMICS S120
Table of contents
- Table Of Contents
- Drive Concept
- Components
- Control Unit
- Prerequisites
- Wiring the components
- Assembling the drive unit
- STARTER Commissioning Tool
- Principle of the STARTER commissioning tool for SINAMICS S120
- Commissioning
- Using the STARTER control panel (motor rotates)
- Creating the Drive Project OFFLINE
- Creating the project
- Configuring the drive unit
- Loading the project to the drive unit
- Using the control panel
- Creating the Drive Project ONLINE
- Entering the component topology and configuring the drive unit automatically
- Configuring the drive motors and checking the topology
- Glossary
- Index
SINAMICS S120
Table of contents
- Foreword
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Safety instructions for electromagnetic fields (EMF)
- Handling electrostatic sensitive devices (ESD)
- Residual risks of power drive systems
- System overview
- Platform Concept and Totally Integrated Automation
- Overview, SINAMICS S120 AC Drive
- SINAMICS S120 components
- System data
- Derating as a function of the ambient temperature, pulse frequency, and installation altitude
- Mains connection and line-side power components
- Information on the disconnector unit
- Overcurrent protection by means of line fuses and circuit breakers
- Overvoltage protection
- Line contactors
- Line filter
- Electromagnetic compatibility (EMC) of the system
- Safety instructions for line filters
- Dimension drawings
- Mounting
- Technical data
- Technical data, Chassis line filter
- Line reactors
- Electrical Connection
- Chassis line reactors
- Line connection variants
- Methods of line connection
- Operation of the line connection components on the supply line
- Operation of the line connection components via an autotransformer
- Operation of the line connection components via an isolating transformer
- Safety instructions for Power Modules
- Blocksize Power Modules (PM240-2)
- Safety information for 240-2 Power Modules
- Interface description
- Connection example
- Line supply connection
- Safe brake relay connection
- Mounting dimensions and tightening torques
- Mounting the shielding plate
- V Power Modules
- Characteristics
- Power Modules Blocksize (PM340)
- Safety instructions for Power Modules blocksize format
- Motor connection
- Access to the power supply terminals and motor terminals
- Power Modules Blocksize, 3-ph. AC
- Power Modules Chassis
- Terminal Block X9
- X41 EP terminal / temperature sensor connection
- X42 terminal strip
- X46 Brake control and monitoring
- Meaning of the LEDs on the Power Module
- Blocksize
- Connection examples
- Installation
- Chassis
- Safety instructions for Braking Modules chassis format
- Braking Module for frame size FX
- Braking Module for frame size GX
- Braking resistor connection X1
- S1 Threshold switch
- Installing a Braking Module in a Power Module, frame size FX
- Installing a Braking Module in a Power Module, frame size GX
- Braking resistors
- Dimension drawing
- Sinusoidal filter
- dv/dt filter plus Voltage Peak Limiter
- Connecting the dv/dt filter plus Voltage Peak Limiter
- Dimension drawing, dv/dt reactor
- Dimension drawing of the voltage peak limiter
- dv/dt filter compact plus Voltage Peak Limiter
- Connecting the dv/dt filter compact plus Voltage Peak Limiter
- Dimension drawing of dv/dt filter compact plus Voltage Peak Limiter
- Introduction
- Control Unit Adapter
- Safety instructions for Control Units and Control Unit Adapters
- Control Unit CU310-2 PN (PROFINET)
- X22 serial interface (RS232)
- X23 HTL/TTL/SSI encoder interface
- X100 DRIVE-CLiQ interface
- X120 digital inputs (fail-safe)/EP terminal/temperature sensor
- X121 digital inputs/outputs
- X124 Electronics power supply
- X127 LAN (Ethernet)
- X130 digital input (fail safe) digital output
- X131 digital inputs/outputs and analog input
- X150 P1/P2 PROFINET
- Measuring sockets
- Memory card
- Meaning of the LEDs
- Behavior of the LEDs during booting
- Behavior of the LEDs in the operating state
- Control Unit CU310-2 DP (PROFIBUS)
- X21 PROFIBUS
- PROFIBUS address switch
- Control Unit Adapter CUA31
- X200-X202 DRIVE-CLiQ interfaces
- X210 EP terminal / temperature sensor
- X224 electronics power supply
- Control Unit Adapter CUA32
- X220 HTL/TTL/SSI encoder interface
- Mounting Control Units and Control Unit Adapters
- Basic Operator Panel BOP20
- Sensor Modules
- Sensor Module Cabinet-Mounted SMC10
- Sensor Module Cabinet-Mounted SMC20
- Sensor Module Cabinet-Mounted SMC30
- Protective conductor connection and shield support
- Option module Safe Brake Relay
- Brake connection
- Safe Brake Adapter optional module
- Safety instructions for Safe Brake Adapters
- X11 interface to the Control Interface Module
- X14 load connection
- DRIVE-CLiQ cabinet bushing
- DRIVE-CLiQ cabinet bushing for cables with M12 plug/socket
- DRIVE-CLiQ coupling
- Mounting frame
- Shield connection kit
- Blocksize Power Modules with shield connection kit
- Power cable connection
- General information
- Safety instructions for control panel manufacturing
- Notes on electromagnetic compatibility (EMC)
- Cable shielding and routing
- V DC Supply Voltage
- Overcurrent protection
- Typical 24 V current consumption of the components
- Selecting power supply units
- Connection Methods
- DRIVE-CLiQ signal cables without 24 V DC cores
- DRIVE-CLiQ signal cables MOTION-CONNECT with DRIVE-CLiQ connectors
- Comparison of DRIVE-CLiQ signal cables
- Combined use of MOTION-CONNECT 500 and MOTION-CONNECT 800PLUS
- Power cables for motors
- Comparison of MOTION-CONNECT power cables
- Current-carrying capacity and derating factors for power cables and signal cables
- Spring-loaded terminals
- Protective connection and equipotential bonding
- Arrangement of components and equipment
- Information on control cabinet cooling
- Ventilation
- Power loss of components in rated operation
- Power loss for line reactors and line filters
- Power loss for Power Modules
- Service and maintenance
- Service and maintenance for components, Blocksize format
- Replacing the fan on the PM240-2
- Replacing the fan on the PM340
- Service and maintenance for Chassis format components
- Installation equipment
- Replacing components
- Replacing the Powerblock, Power Module, frame size GX
- Replacing the Control Interface Module, Power Module, frame size FX
- Replacing the Control Interface Module, Power Module, frame size GX
- Replacing the fan, Power Module, frame size FX
- Replacing the fan, Power Module, frame size GX
- Forming the DC link capacitors
- Spare parts
- A Appendix
- A.2 Documentation overview
- Index
SINAMICS S120
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- System Overview
- Product variants
- Introduction
- SINAMICS S120 components
- Power sections
- System data
- Control Units
- Control Unit 320 (CU320)
- Interface description
- Connection example
- X100 - X103: DRIVE-CLiQ interface
- X122: Digital inputs/outputs
- X132: Digital inputs/outputs
- X124: Electronics power supply
- X126: PROFIBUS
- PROFIBUS address switches
- X140: Serial interface (RS232)
- Slot for the CompactFlash Card
- Description of the LEDs on the Control Unit
- Dimension drawing
- Installation
- Technical specifications
- Additional System Components
- CAN bus interface X451
- pin SMD DIL switch
- Option Board: Terminal Board 30 (TB30)
- Overview
- X424: Power supply for digital inputs/outputs
- X482: Analog inputs/outputs
- Electrical connection
- Terminal Module 31 (TM31)
- X500 and X501: DRIVE-CLiQ interface
- X520: Digital inputs
- X530: Digital inputs
- X540: Auxiliary voltage for the digital inputs
- X521: Analog inputs
- X522: Analog outputs/temperature sensor connection
- X541: Bidirectional digital inputs/outputs
- X542: Relay outputs
- DRIVE-CLiQ interface X100 - X103
- Electronics power supply X124
- Description of the LEDs on the CX32
- Table 3-27 Mounting the CX32 on an additional CX32
- Overview of Sensor Modules
- Sensor connection
- Safety information
- DRIVE-CLiQ interface X500
- X520 sensor system
- Electronics power supply X524
- X520 sensor connection 1 TTL with open-circuit monitoring
- X521 sensor connection 2 HTL/TTL without open-circuit monitoring
- Table 4-21 Properties of the connectable pulse encoders
- Electromagnetic Compatibility (EMC)
- General information about EMC
- Table 5-2 Standards
- Table A-1 Spring-loaded terminals
- Table A-2 Screw terminals
SINAMICS S120
Table of contents
- System Overview
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Versions
- Platform concept and Totally Integrated Automation
- Overview
- SINAMICS S120 components
- Comparison: servo <-> vector
- Preparations for Commissioning
- Commissioning
- Communication via PROFIBUS
- Rules for wiring with DRIVE-CLiQ
- Rules for different firmware releases
- Sample wiring for vector drives
- Changing the offline topology in STARTER
- Sequence of operations during commissioning
- STARTER commissioning tool
- Establishing an online connection: STARTER via PROFIBUS
- Creating a project in STARTER
- Searching for a drive unit online
- Initial commissioning using servo (booksize) as an example
- Task
- Component wiring (example)
- Signal flow for commissioning example
- Commissioning with STARTER (example)
- Diagnosis
- Initial commissioning using vector (chassis) as an example
- General information about PROFIBUS
- Example: telegram structure for cyclic data transmission
- Commissioning PROFIBUS
- Commissioning procedure
- Cyclic communication
- Description of control words and setpoints
- Description of status words and actual values
- Control and status words for encoders
- Acyclic communication
- Requests and responses according to DPV1
- Determining the axis/drive object numbers
- Example 1: read parameters
- Example 2: write parameters (multi-parameter request)
- Motion control with PROFIBUS
- SINAMICS Safety Integrated (Booksize)
- General information about SINAMICS Safety Integrated
- Parameter, checksum, version, password
- Safe standstill (SH)
- Safe brake control (SBC)
- Commissioning the "SH" and "SBC" functions
- Procedure for commissioning "SH" and "SBC"
- Safety faults
- Overview of parameters and function diagrams
- Application examples
- Acceptance test and certificate
- Documentation
- Functional test
- Completion of certificate
- Diagnostics using LEDs
- Control Unit 320 (CU320)
- Active Line Module
- Basic Line Module
- Smart Line Module 5 kW and 10 kW
- Single Motor Module / Double Motor Module
- Braking Module (Booksize)
- Sensor Module Cabinet 10 / 20 (SMC10 / SMC20)
- Sensor Module Cabinet 30 (SMC30)
- Terminal Module 31 (TM31)
- Diagnostics using STARTER
- Function generator
- Trace function
- Measuring function (Servo)
- Measuring sockets
- Messages - faults and alarms
- Buffer for faults and alarms
- Configuring messages (faults and alarms)
- Parameters and function diagrams for faults and alarms
- Basic Information about the Drive System
- Parameters
- Data sets
- Drive objects
- BICO technology: interconnection of signals
- Function modules
- DRIVE-CLiQ topology
- Permissible combinations: Line Module and Motor Module
- Examples: replacing components
- System sampling times
- Commissioning sequence
- Integration
- Inputs/outputs
- Digital inputs/outputs
- Analog inputs
- Analog outputs
- Monitoring and protective functions
- Thermal monitoring and overload responses
- Block protection
- Stall protection
- Firmware upgrade
- Licensing
- Abbreviations
SINAMICS S120
Table of contents
- Power Modules
- Control Units
- format
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- AC Drive
- System overview
- Versions
- Platform concept and Totally Integrated Automation
- Overview, SINAMICS S120 AC Drive
- Components, SINAMICS S120 AC Drive
- System data
- Standards
- Line-Side Power Components
- Line connection variants
- Operation of the line connection components on the supply network
- Operation of the line connection components via an autotransformer
- Operation of the line connection components via an isolating transformer
- Line connection via a residual-current circuit-breaker
- Line filter
- Dimension drawing, Blocksize
- Dimension drawing, Chassis
- Installation
- Technical data, Blocksize line filter
- Line reactors
- Dimension drawings, Blocksize line reactors
- Dimension drawing, Chassis line reactor
- Electrical connection
- Technical data, Blocksize
- Technical data, Chassis
- Safety information
- Interface description
- Line supply connection
- Motor connection
- Braking resistor R1/R2
- Dimension drawings
- Mounting
- Electrical installation
- Technical data
- Power Modules Chassis
- Sample connection
- Terminal Block X9
- X41 EP terminal / temperature sensor connection
- Meaning of the LEDs on the Power Module
- Mounting the CU310 in the Power Module Chassis
- Characteristics
- Current de-rating as a function of the pulse frequency
- Blocksize
- Chassis
- Braking Module for frame size FX
- Braking Module for type GX
- X21 digital inputs/outputs
- Installing a Braking Module in a Power Module, frame size FX
- Installing a Braking Module in a Power Module, frame size GX
- Braking resistors
- Dimension drawing
- Motor-Side Power Components
- Sinusoidal filter
- dv/dt filter
- Connecting the dv/dt filter with Voltage Peak Limiter
- Dimension drawing, dv/dt reactor
- Dimension drawing of Voltage Peak Limiter
- Control Unit CU310 DP (PROFIBUS)
- X100 DRIVE-CLiQ interface
- X121 digital inputs/outputs
- Electronics power supply X124
- X21 PROFIBUS
- X23 HTL/TTL/SSI encoder interface
- PROFIBUS address switches
- X22 serial interface (RS232)
- Slot for the CompactFlash card
- Description of the LEDs on the Control Unit
- Mounting the CU310 on the Power Module Blocksize
- Control Unit CU310 PN (PROFINET)
- Control Unit Adapter CUA31
- X200 - X202 DRIVE-CLiQ interface
- X224 electronics power supply
- X210 EP terminals / temperature sensor connection
- CUA32 Control Unit Adapter
- X220 HTL/TTL/SSI encoder interface
- Description of the LEDs on the CUA32 Control Unit Adapter
- Overview
- Basic Operator Panel BOP20
- Sensor Module Cabinet-Mounted SMC10
- DRIVE-CLiQ interface X500
- X520 sensor system
- Electronics power supply X524
- Meaning of LEDs on the Sensor Module Cabinet 10 / 20 (SMC10 / SMC20)
- Sensor Module Cabinet-Mounted SMC20
- Technical specifications
- Option modules, brake control
- Safe Brake Relay
- DRIVE-CLiQ cabinet gland
- DRIVE-CLiQ coupling
- Screening kit
- Cabinet Design and EMC for Components, Blocksize Format
- Selection of devices required for operating SINAMICS
- Line contactors
- V DC supply voltage
- Selecting power supply units
- V component current consumption
- Overcurrent protection
- Arrangement of components and equipment
- Information about electromagnetic compatibility (EMC) and cable routing
- Cable shielding and routing
- Equipotential bonding
- Connection methods
- Connectable cable cross-sections
- Information on cabinet cooling
- Ventilation
- Power loss of components in rated operation
- Service and Maintenance
- Service and maintenance for components, Blocksize format
- Service and maintenance for Chassis format components
- Maintenance
- Installation equipment
- Replacing components
- Replacing the Powerblock, Power Module, frame size FX
- Replacing the Powerblock, Power Module, frame size GX
- Replacing the fan, Power Module, frame size FX
- Replacing the fan, Power Module, frame size GX
- A.1 List of abbreviations
- Index
SINAMICS S120
Table of contents
- Table Of Contents
- Commissioning
- Preface
- Panel
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Requirements for commissioning
- PROFIBUS components
- Connection via serial interface
- Rules for wiring with DRIVE-CLiQ
- General rules
- Sample wiring for vector drives
- Sample wiring of Vector drives connected in parallel
- Sample wiring: Power Modules
- Changing the offline topology in STARTER
- Sample wiring for servo drives
- Sample wiring for vector U/f drives
- Notes on the number of controllable drives
- Powering-up/powering-down the drive system
- Sequence of operations during commissioning
- STARTER commissioning tool
- Activating online operation: STARTER via PROFIBUS
- Activating online operation: STARTER via PROFINET IO
- Basic Operator Panel 20 (BOP20)
- Creating a project in STARTER
- Searching for a drive unit online
- Searching for nodes that can be accessed
- Task
- Component wiring (example)
- Signal flow for commissioning example
- Commissioning with Starter (example)
- Initial commissioning using vector (booksize) as an example
- Initial commissioning using vector (chassis) as an example
- Commissioning for the first time using as an example Vector AC DRIVE with BOP20
- Quick commissioning using the BOP (example)
- Commissioning for the first time using as an example Servo AC DRIVE with BOP20
- Commissioning linear motors (servo)
- Commissioning: Linear motor with one primary section
- Commissioning: Linear motor with several identical primary sections
- Thermal motor protection
- Measuring system
- Checking the linear motor by taking measurements
- Notes on commissioning SSI encoders
- Notes on the commissioning of a 2-pole resolver as absolute encoder
- Temperature sensor connections for SINAMICS components
- Diagnostics via LEDs
- LEDs after the Control Unit CU320 has booted
- LEDs after the Control Unit CU310 has booted
- Active Line Module
- Basic Line Module
- kW and 10 kW Smart Line Modules
- Smart Line Modules ≥ 16 kW
- Single Motor Module / Double Motor Module / Power Module
- Braking Module Booksize
- SMC30 Sensor Module Cabinet
- Terminal Module TM15
- Terminal Module TM41
- Terminal Module TM54F as of FW2.5 SP1
- Communication Board CAN (CBC10)
- Communication Board Ethernet CBE20
- Voltage Sensing Module VSM10
- DRIVE-CLiQ Hub Module DMC20
- Function generator
- Trace function
- Measuring function
- Measuring sockets
- Fault and alarm messages
- Buffer for faults and alarms
- Configuring messages
- Parameters and function diagrams for faults and alarms
- Parameterizing using the BOP20 (Basic Operator Panel 20)
- Displays and using the BOP20
- Fault and alarm displays
- Controlling the drive using the BOP20
- A.1 Availability of hardware components
- A.2 List of abbreviations
- Index
SINAMICS S120
Table of contents
- technical support
- Regulations and Standards
- safety instructions
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table of Contents
- Functional safety
- Machinery Directive (98/37/EC)
- Standards to implement safety–related controls
- EN ISO 13849–1 (previously EN 954–1)
- EN 62061
- Series of Standards EN 61508 (VDE 0803)
- Risk analysis/assessment
- Risk reduction
- Machine safety in the US
- NRTL Listing
- ANSI B11
- Machine safety in Japan
- Other safety–related subjects and issues
- Brief Description
- System integrated safety technology
- Overview of the system–integrated safety functions
- Safety technology integrated in the drive
- Overview of the safety functions integrated in the drive
- Comparison of the function names for SINUMERIK Safety Integrated and acc. to EN 61800–5–2
- System Features
- Safety Functions
- Latest information
- Certification
- Safety information & instructions and residual risks
- Additional safety information & instructions and residual risks for Safety Integrated
- Safety Functions Integrated in the Drive
- Supported functions
- Forced checking procedure
- Safe Torque Off (STO)
- Safe Stop 1 (SS1, time–controlled)
- Safe Brake Control (SBC)
- Control via terminals on the Control Unit and the power unit
- Commissioning the STO, SBC and SS1 functions
- Procedure for commissioning STO, SBC and SS1
- Safety faults
- Overview of parameters and function diagrams
- Acceptance test and acceptance report
- Documentation
- Acceptance test for Safe Torque Off (STO)
- Acceptance test for Safe Stop 1, time–controlled (SS1)
- Acceptance test for Safe Brake Control (SBC)
- Completing the log
- Basics on the Safety Functions Integrated in the System/Drive
- Crosswise data comparison
- Actual value conditioning
- Encoder adjustment, calibrating the axes
- Axis states
- User acknowledgement
- Taking into account control gears
- Actual value synchronization (slip for 2–encoder systems)
- Encoder limit frequency
- Enabling the safety–related functions
- Switching the system on/off
- Safety Functions Integrated in the System/Drive
- Shutdown paths
- Testing the shutdown paths
- Safe operating stop (SBH)
- Selecting/deselecting the safe operating stop
- Effects when the limit is exceeded for SBH
- Safe Stops A–F
- Description of STOP A
- Description of STOP B
- Description of STOP C
- Description of STOP D
- Description of STOP E
- Description of STOP F
- Forced checking procedure of the external STOPs
- Safe acceleration monitoring (SBR)
- Safely reduced speed (SG)
- Speed monitoring, encoder limit frequency
- Selecting/deselecting safely reduced speed
- Effects when the limit value is exceeded for SG
- Override for safely reduced speed
- Example: Override for safely reduced speed
- Safety–related output "n<nx"
- Safe software limit switches (SE)
- Effects when an SE responds
- Safety software cams and safety cam track (SN)
- Safe software cams (4 cam pairs)
- Safe cam track (SN)
- Connecting Sensors/Actuators
- Forced checking procedure of SPL signals
- Connecting sensors – actuators using the 3–terminal concept
- Sensor connection using the 4–terminal concept
- Multiple distribution and multiple interlocking
- Connecting I/O via PROFIsafe
- System structure
- Configuring and parameterizing the PROFIsafe I/O
- Parameterizing the F master (NCK)
- Parameterizing the SPL–SGE interface
- Parameterizing the SPL–SGA interface
- Module type (NCK)
- Response times
- Functional boundary conditions
- Safe programmable logic (SPL)
- Synchronized actions for Safety Integrated
- NCK–SPL program
- Starting the SPL
- Starting the NCK–SPL using the PROG_EVENT mechanism
- Starting the NCK–SPL from the PLC user program
- Diagnostics/commissioning
- Safe software relay
- System variables for SINUMERIK 840D sl
- Behavior after power on/mode change/reset
- SPL data on the PLC side
- Direct communications between NCK and PLC–SPL
- Safe brake test (SBT)
- Procedure
- Limitations
- Example
- Data Descriptions
- Description of machine data
- Commissioning
- Parameter overview
- Diagnostics
- Description of parameters
- Interface signals
- Interface signals for SINUMERIK 840D sl
- Description of the interface signal
- PLC data block (DB 18)
- System variables
- Description of the system variables
- HMI screens and softkeys
- Procedure when commissioning the drive for the first time
- Series commissioning
- Changing data
- Acceptance test
- Conventional acceptance test
- Acceptance test support
- Replacing a motor or encoder
- Service displays
- Diagnostics support by configuring your own extended alarm text
- Servo trace bit graphics for Safety Integrated
- Bit graphics for SI signals in the servo trace
- Servo trace signals
- NCK safety alarms for SINUMERIK 840D sl
- Safety messages for SINAMICS S120
- List of faults and alarms
- Safety PLC alarms
- Reducing the number of alarms
- Assigning priorities to alarms
- Interaction with Other Functions
- Measuring system changeover
- OEM applications
- Behavior of Safety Integrated when Profibus fails
- A.1 Customer Support
- A.2 References
- A.3 Abbreviations
- A.4 Terms
SINAMICS S120
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Field of application
- Versions
- Overview, SINAMICS S120 AC Drive
- Components, SINAMICS S120 AC Drive
- System data
- Power Modules
- Standards
- Introduction
- Line connection variants
- Operation of the Line Connection Components on the Supply Network
- Operation of the Line Connection Components via an Autotransformer
- Operation of the Line Connection Components via an Isolating Transformer
- Line Connection via a Residual-Current Circuit-Breaker
- Line filter
- Dimension drawing, Blocksize
- Dimension drawing, Chassis
- Installation
- Electrical Connection
- Technical data, Blocksize line filter
- Line reactors
- Dimension drawings, Blocksize line reactors
- Dimension drawing, Chassis line reactor
- Technical data, Blocksize
- Technical data, Chassis
- Power Modules Blocksize (PM340)
- Safety information
- Interface description
- Line supply connection
- Motor connection
- Dimension drawings
- Mounting
- Electrical installation
- Power Modules Chassis
- Sample connection
- Terminal Block X9
- X41 EP terminal / temperature sensor connection
- Meaning of the LEDs on the Power Module
- Mounting the CU310 in the Power Module Chassis
- Technical data
- Characteristics
- Current de-rating as a function of the pulse frequency
- Blocksize
- Chassis
- Braking Module for frame size FX
- Braking Module for type GX
- X21 digital inputs/outputs
- Installing a Braking Module in a Power Module, frame size FX
- Braking resistors
- Dimension drawing
- Motor-side power components
- Sinusoidal filter
- dv/dt filter
- Connection of the dv/dt filter
- Dimension drawing, dv/dt reactor
- Dimension drawing, limiting network
- Control Units
- Control Unit CU310 DP (PROFIBUS)
- X100 DRIVE-CLiQ interface
- X121 digital inputs/outputs
- Electronics power supply X124
- X23 HTL/ TTL encoder interface
- PROFIBUS address switches
- X22 serial interface (RS232)
- Slot for the CompactFlash card
- Description of the LEDs on the Control Unit 310 DP
- Mounting the CU310 on the Power Module Blocksize
- Control Unit CU310 PN (PROFINET)
- Measurement sockets T0, T1, and T2
- Description of the LEDs on the Control Unit 310 PN
- Control Unit Adapter 31 (CUA31)
- X200 - X202 DRIVE-CLiQ interface
- X224 electronics power supply
- Description of the LEDs at the Control Unit Adapter 31
- Supplementary system components and encoder
- X500 and X501 DRIVE-CLiQ interface
- Digital inputs X520
- Digital inputs X530
- Auxiliary voltage for the digital inputs X540
- Analog inputs X521
- X541 bidirectional digital inputs/outputs
- Relay outputs X542
- Sensor Module Cabinet 10 (SMC10)
- DRIVE-CLiQ interface X500
- X520 sensor system
- Electronics power supply X524
- Sensor Module Cabinet 20 (SMC20)
- Option modules, brake control
- Safe Brake Relay
- Accessories
- Screening Kit
- Cabinet design and EMC for
- Selection of Devices Required for Operating SINAMICS
- Line Contactors
- V DC Supply Voltage
- Selecting power supply units
- V component current consumption
- Overcurrent Protection
- Arrangement of components and equipment
- Information about Electromagnetic Compatibility (EMC) and Cable Routing
- Cable Shielding and Routing
- Equipotential bonding
- Connection Methods
- Information on cabinet cooling
- Ventilation
- Power Loss of Components in Rated Operation
- Service and maintenance for components, Blocksize format
- Service and maintenance for Chassis format components
- Maintenance
- Installation equipment
- Replacing components
- Replacing the Powerblock, Power Module, frame size FX
- Replacing the Powerblock, Power Module, frame size GX
- Replacing the fan, Power Module, frame size FX
- Replacing the fan, Power Module, frame size GX
- Spare parts
- A.1 List of abbreviations
- Index
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- SINAMICS S120 Combi components
- System data
- Derating as a function of the installation altitude and ambient temperature
- Standards
- Introduction
- Information on the disconnector unit
- Line supply connection via residual-current devices
- Overvoltage protection
- Line filters
- Interface description
- Line/load connection
- Technical data
- Line reactors
- Connection description
- Dimension drawings
- Line connection versions
- Operating line connection components on the line supply
- Operation of the line connection components via a transformer
- Dimensioning an isolating transformer/autotransformer for several loads
- Operating line connection components via an autotransformer
- Operating line connection components via an isolating transformer
- S120 Combi Power Modules
- Module versions
- Approved controls
- Safety information
- X1 line connection
- X2-X5 motor connection
- X11 brake connection
- X21/X22 EP terminals
- X200-X205 DRIVE-CLiQ interfaces
- X220 TTL encoder
- X224 24 V connector
- Connection examples
- Meaning of the LEDs on the S120 Combi
- Installation
- Installing an S120 Combi Power Module
- Electrical connection
- Line supply cable
- Power cables for motors
- Signal cables at the EP terminals
- Characteristics
- Reinforcement plates
- External fan unit
- Overview
- Dimension drawing
- Topology rules for DRIVE-CLiQ
- Operation with a 4 axes Power Module
- Description
- X1/X2 motor connection
- X21/X22 EP terminals / temperature sensor Motor Module
- X200-X203 DRIVE-CLiQ interface
- Connection example
- Meaning of the LEDs on the Motor Module Booksize Compact
- Braking Module Booksize
- X1 braking resistor connection
- X21 digital inputs/outputs
- Meaning of LEDs
- Configuration instructions
- Control Supply Module CSM
- X24 24 V terminal adapter
- S1 DIP switch
- Meaning of the LEDs on the Control Supply Module
- Braking resistors
- Electrically connecting Motor Modules and DC link components
- Connection of DC link busbars and 24 V busbars
- Connecting an additional component
- Additional system components
- X500/X501 DRIVE-CLiQ interfaces
- X520 sensor power supply
- X522 fail-safe digital inputs
- X523 fail-safe digital output
- X524 Electronics power supply
- X525 fail-safe digital output
- X531 fail-safe digital inputs + power supply with forced dormant error detection
- X532 fail-safe digital inputs
- X533 fail-safe digital output
- X535 fail-safe digital output
- Protective conductor connection and shield support
- DRIVE-CLiQ Hub Module DMC20
- Meaning of the LED on the DMC20
- DRIVE-CLiQ Hub Module External DME20
- X500-X505 DRIVE-CLiQ interfaces
- Specifications for use with UL approval
- Encoder system connection
- X500 DRIVE-CLiQ interface
- X520 encoder system interface
- Meaning of LEDs on the Sensor Module Cabinet-Mounted SMC20
- Sensor Module External SME20
- DRIVE-CLiQ interface
- Encoder system interface
- Sensor Module External SME25
- Accessories
- Mounting
- DRIVE-CLiQ coupling
- Cabinet design and EMC
- Notes on electromagnetic compatibility (EMC)
- General information
- V power supply and connection of components
- Overcurrent protection in the 24 V solid-state circuit
- Typical 24 V current consumption of the components
- Selecting power supply units
- Connection system
- Current-carrying capacity and derating factors for power cables and signal cables
- Connectable conductor cross-sections for spring-loaded terminals
- Protective connection and equipotential bonding
- Note on control cabinet cooling
- Ventilation
- Dimensioning Climate Control Equipment
- Power loss of components in rated operation
- Power losses for S120 Combi Power Modules
- Electronics losses of power units
- Service and maintenance
- Spare parts
- Replacing the fan
- Replacing the Internal fan on the S120 Combi Power Module
- Replacing the fan on the Motor Modules Booksize Compact
- Replacing the fan on the Control Supply Module
- Cleaning the S120 Combi heat sink
- Forming the DC link capacitors
- Recycling and disposal
- A Appendix
- Index
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Industrial security
- Fundamental safety instructions for Safety Integrated
- Residual risk
- General information about SINAMICS Safety Integrated
- Supported functions
- Supported functions: HLA module
- Examples of how the safety functions can be applied
- Drive monitoring wit h or wit hout encoder
- Overview of Safety Integrated functions
- Safe Torque Off (STO)
- Safe Stop 1 (SS1)
- Safe Brake Control (SBC)
- Hardware required for SBC
- Safety Integrated Extended Functions
- Cont rol possibilities
- Safe Operating Stop (SOS )
- Safe Stop 2 (SS2)
- Safely Limited Speed (S LS)
- Safe Speed Monitor (SSM)
- Safe Direction (SDI)
- Safely-Limited Position (SLP)
- Safe referencing
- Transferring safe position values (SP)
- Safe Brake Test
- Description of Safety Integrated functions
- Safety Integrated basic functions
- Safe Torque Off (STO) for S INAMICS HLA
- Safe Stop 1 (SS1, time controlled)
- SS1 with external stop
- Function diagrams and parameters
- SBC for Motor Modules in the chassis format
- Safety faults
- Forced dormant error detection (test stop)
- Restrictions for Safety Integrated Functions "without encoder
- Safe Stop 1 without encoder
- Safe Stop 1 with external stop
- Interaction with EPOS
- SS2 with external stop (SS2E)
- Overview of import ant parameters
- Safely-Limited Speed (SLS )
- Safely Limited Speed without encoder
- Safely-Limited Speed without selection
- EPOS and safe setpoint velocity limitation
- Safe Speed Monitor with encoder
- Safe Speed Monitor without enc oder
- Safe Direction without encoder
- Safe Direction without selection
- Retraction
- Safe Brake Test (SBT)
- Communication via SIC/S CC
- Safe Acceleration Monitor (SAM)
- Safe Brake Ramp (SB R)
- Safe actual value ac quisition
- Notes regarding setting parameters for safe actual value sensing without encoder
- Safe gearbox stage switchover
- Cont rol signals by way of terminals on the Control Unit and Motor / Power Module
- Simultaneity and tolerance time of the two monitoring channels
- Bit pattern test
- Activation via PROFIsafe
- Enabling of the control via PROFIsafe
- Selecting a PROFIs afe telegram
- Telegram format
- Process data
- S_STW2 and S_ZSW2 (Basic Functions)
- S_STW1 and S_ZSW1 (Extended Functions)
- S_STW2 and S_ZSW2 (Extended Functions)
- Additional process data
- Cont rol via TM54F
- Fault acknowledgment
- Overview of the F-DOs
- Response for a communication failure via PROFIsafe or to the TM54F
- Initiating ESR for a communication failure
- Overview of the F-DIs
- Function of the F-DO
- Motion monitoring without selection
- Safety Info Channel and Safety Control Channel
- Configuring
- Applications
- Send data for SIC and SCC
- Receive data for SCC
- Safety Integrated firmware versions
- Parameters, checksum, version
- Handling the Safety password
- DRIVE-CLiQ rules for Safety Integrated Functions
- Commissioning Safety Integrated functions
- Prerequisites for commissioning the Safety Integrated functions
- Default settings for commissioning Safety Integrated functions without encoder
- Setting the sampling times
- Commissioning: Basic procedure
- Commissioning with STARTE R
- Commissioning of the Extended Functions with STA RTER
- Extended Functions with encoder
- Extended Functions without enc oder
- Commissioning CU310-2 using STARTE R/SCOUT
- Configuration start screen
- F-DI/F-DO configuration
- Cont rol interface of the drive
- Forced dormant error detection (test stop) of the CU310-2
- Test mode 1: Evaluation of internal diagnostic signal (passive load)
- Test mode 2: Read back F-DO in DI (relay circuit)
- Test mode 3: Read back F-DO into the DI (actuator with feedback signal)
- Test stop mode parameters
- Commissioning TM54F by means of STARTER/S COUT
- TM54F configuration
- Cont rol interface of the drive group
- Forced dormant error detection (test stop) of the TM54F
- Parameter forced dormant error detection (test stop)
- PROFIsafe communication
- PROFIsafe via PROFIB US
- PROFIsafe via PROFINET
- PROFIsafe configuration with STA RTER
- Commissioning a linear/rotary axis
- Modular mac hine concept Safety Integrated
- Information pertaining to series commissioning
- Application examples
- Acceptance test
- General information about the acceptance test
- Safety logbook
- System features
- Certification
- Probability of failure of the safety functions (PFH value)
- Response times
- Information pertaining to component replacements
- Note regarding firmware updat e
- Stop response priorities
- Acknowledging safety faults
- Message buffer
- Standards and regulations
- Functional safety
- Safety of machinery in Europe
- Harmonized European Standards
- Standards for implementing safety-related controllers
- EN 62061
- Risk analysis/assessment
- Risk reduction
- Machine safety in the USA
- NFPA 79
- Machine safety in Japan
- Equipment regulations
- Other safety-related issues
- A.1 List of abbreviations
- A.2 Documentation overview
- A.3 Acceptance tests (recommendations)
- A.3.1.2 Cont ent of the partial acceptance test
- A.3.1.3 Test scope for specific measures
- A.3.1.4 Relev ant checksums for the acceptanc e
- A.3.2 Acceptance reports
- A.3.2.2 Description of safety functions - Documentation Part 2
- A.3.3 Acceptance tests
- A.3.3.1 Acceptance tests – Basic Functions
- A.3.3.2 Acceptance tests for Extended Functions (with encoder)
- A.3.3.3 Acceptance tests for Extended Functions (without enc oder)
- A.3.3.4 Acceptance test for the transfer of F-DIs via PROFIsafe
- A.3.4 Completion of certificate
- A.4 Stop variants
- Index
SINAMICS S120
Table of contents
- Preface
- STARTER Commissioning Manual Commissioning Manual, (IH1), 07/2016, 6SL3097-4AF00-0BP5
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- General safety instructions
- Safety instructions for electromagnetic fields (EMF)
- Handling electrostatic sensitive devices (ESD)
- Industrial security
- Residual risks of power drive systems
- Preparation for commissioning
- Requirements for commissioning
- Check lists to commission SINAMICS S
- PROFIBUS components
- PROFINET components
- System rules, sampling times and DRIVE-CLiQ wiring
- System rules
- Rules on the sampling times
- Rules for isochronous mode
- Default settings for the sampling times
- Setting the pulse frequency
- Setting sampling times
- Overview of important parameters
- Rules for wiring with DRIVE-CLiQ
- Recommended interconnection rules
- Rules for automatic configuration
- Changing the offline topology in the STARTER commissioning tool
- Modular machine concept: Offline correction of the reference topology
- Notes on the number of controllable drives
- Cycle mix for servo control and vector control
- Supported sample topologies
- Topology example: Parallel Motor Modules in vector control
- Topology example: Power Modules
- Example topologies: Drives in servo control
- Examples: Sampling time 62.5 µs and 31.25 µs
- Topology example: Drives in U/f control (vector control)
- DRIVE-CLiQ diagnostics
- Powering-up/powering-down the drive system
- Safety instructions for commissioning
- Procedure when commissioning
- STARTER commissioning tool
- Description of the user interface
- BICO interconnection procedure in STARTER
- Important functions in the STARTER commissioning tool
- Load project to target device
- Load the project to the PG/PC
- Activate know-how protection
- Activating online operation: STARTER via PROFIBUS
- Activating online operation: STARTER via Ethernet
- Activating online operation: STARTER via PROFINET IO
- Creating a project in the STARTER commissioning tool
- Creating a project online
- Commissioning the servo control booksize format for the first time
- Component wiring (example)
- Signal flow of the commissioning example
- Commissioning with STARTER (example)
- Commissioning U/f vector control booksize format for the first time
- Commissioning the vector control chassis format for the first time
- Task
- First commissioning vector control AC drive blocksize format
- First commissioning servo control AC drive blocksize format
- Quick commissioning using the BOP (example)
- Commissioning of power units connected in parallel
- Learn devices
- Selection and configuration of encoders
- Configuring an encoder
- Example: Commissioning and replacement of a DRIVE-CLiQ encoder
- Commissioning of SIMOTICS L-1FN3 linear motors
- Checklists for commissioning
- General information for setting the commutation
- Parameterizing a motor and encoder
- Parameterizing and testing the temperature sensors
- Determining the angular commutation offset / maintaining the tolerance
- Checking the commutation angle offset with STARTER
- Checking the commutation angle offset with an oscilloscope
- Special case of a parallel connection
- Optimization of the closed-loop control
- Commissioning induction motors (ASM)
- Commissioning of synchronous reluctance motors 1FP1 without a damper cage
- Commissioning permanent-magnet synchronous motors
- Encoder adjustment in operation
- Automatic encoder adjustment
- Overview of the important parameters
- Commissioning separately-excited synchronous motors
- Commissioning SIMOTICS T-1FW6 built-in torque motors
- Commissioning of SSI encoders
- Encoder identification for SSI encoders without incremental tracks
- Commissioning of a 2-pole resolver as absolute encoder
- Temperature sensors for SINAMICS components
- Basic Operator Panel 20 (BOP20)
- Displays and using the BOP20
- Fault and alarm displays
- Controlling the drive using the BOP20
- Diagnostics
- Diagnostics via LEDs
- Description of the LED states of a CU310-2
- Power units
- Basic Line Module booksize
- Smart Line Modules booksize 5 kW and 10 kW
- Single Motor Module / Double Motor Module / Power Module
- Braking Module in booksize format
- Motor Module booksize compact format
- Control Interface Module in the Active Line Module chassis format
- Control Interface Module in the Basic Line Module chassis format
- Control Interface Module in the Smart Line Module chassis format
- Control Interface Module in the Motor Module chassis format
- Control Interface Module in the Power Module chassis format
- Additional modules
- Sensor Module Cabinet SMC30
- Communication Board CBC10 for CANopen
- Communication Board Ethernet CBE20
- Communication Board Ethernet CBE25
- Voltage Sensing Module VSM10
- Terminal Module
- Terminal Module TM31
- Terminal Module TM150
- Terminal Module TM41
- Terminal Module TM54F
- Diagnostics via STARTER
- Trace function
- Multiple trace
- Startup trace
- Overview of important alarms and faults
- Measuring function
- Measuring sockets
- Diagnostic buffer
- Diagnostics of uncommissioned axes
- Fault and alarm messages
- Buffer for faults and alarms
- Configuring messages
- Overview of important function diagrams and parameters
- Propagation of faults
- Alarm classes
- Troubleshooting for encoders
- A.1 List of abbreviations
- A.2 Documentation overview
- A.3 Availability of hardware components
- A.4 Availability of SW functions
- Index
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Fundamental safety instructions
- Safety instructions for electromagnetic fields (EMF)
- Handling electrostatic sensitive devices (ESD)
- Industrial security
- Residual risks of power drive systems
- SINAMICS S120 drive system
- Overview
- Hardware components
- System data of the SINAMICS S120 training case
- Wiring the components
- Creating a drive object
- Setting the communication interfaces
- Calling STARTER
- Assigning the Ethernet interface in STARTER
- Creating a drive project
- Configuring the drive object
- Configuring the Motor Module
- Special issues with the SINAMICS S120 training case
- Commissioning a drive
- A.1 List of important alarms and faults
- A.2 Restoring factory settings
- A.3 Documentation overview
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Safety instructions for electromagnetic fields (EMF)
- Handling electrostatic sensitive devices (ESD)
- Residual risks of power drive systems
- System overview
- Platform Concept and Totally Integrated Automation
- Introduction
- SINAMICS S120 components
- Overview of Line Modules
- Overview of Motor Modules
- System data
- Derating as a function of the installation altitude and ambient temperature
- Line connection and line-side power components
- Information on the disconnector unit
- Overcurrent protection by means of line fuses and circuit breakers
- Line supply connection via residual-current devices
- Residual-current monitors (RCM)
- Overvoltage protection
- Line filters
- Overview of line filters
- Basic Line Filters for Active Line Modules
- Interface description
- Dimension drawings
- Technical data
- Wideband Line Filter for Active Line Modules
- Basic Line Filter for Basic Line Modules
- Technical specifications
- Basic Line Filter for Smart Line Modules
- Line reactors
- Overview of the line reactors
- Line reactors for Active Line Modules
- Damping resistor for HFD line reactors
- Wiring with the HFD line reactor
- Line reactors for Basic Line Modules
- Line reactors for Smart Line Modules
- Active Interface Modules internal air cooling
- Safety instructions for Active Interface Modules
- Line/load connection
- X121 temperature sensor and fan control
- Connection example
- Installation
- Operation on an isolated-neutral system (IT system)
- Electrical tests
- Combining line reactors and line filters
- Line connection variants
- Operating line connection components on the line supply
- Operation of the line connection components via a transformer
- Line supply connection conditions for Line Modules
- Dimensioning an isolating transformer / autotransformer for several loads
- Operating line connection components via an autotransformer
- Operating line connection components via an isolating transformer
- Line Modules Booksize
- Active Line Modules with internal air cooling
- X1 line connection
- X12 fan connection
- X24 24 V terminal adapter
- Meaning of LEDs
- Characteristics
- Active Line Modules with external air cooling
- Mounting
- Active Line Modules with cold plate
- X21 EP terminals
- X200-X202 DRIVE-CLiQ interfaces
- Active Line Modules Liquid Cooled
- Dimension drawing
- Basic Line Modules with internal air cooling
- X2 braking resistor connection
- Connection examples
- Basic Line Modules with cold plate
- Smart Line Modules with internal air cooling
- X22 digital inputs
- kW to 55 kW Smart Line Modules
- Smart Line Modules with external air cooling
- Smart Line Modules with cold plate
- Measuring the heat sink temperature
- Smart Line Modules Booksize Compact
- Meaning of the LEDs
- Safety instructions for Motor Modules Booksize
- Motor Modules with internal air cooling
- Motor and brake connection
- X21/X22 EP terminals/temperature sensor
- X200-X203 DRIVE-CLiQ interface
- Double Motor Modules
- Technical data for Motor Modules Booksize with 300% overload
- Double Motor Modules (300% overload)
- Characteristics for Motor Modules Booksize with 300% overload
- Motor Module with external air cooling
- Motor Modules with cold plate
- Motor Modules Liquid Cooled
- X21 EP terminal/temperature sensor
- X200-X202 DRIVE-CLiQ interface
- Safety instructions for Motor Modules Booksize Compact
- Description
- X1/X2 motor connection
- Safety instructions for DC link components
- Braking Module Booksize
- Safety instructions for Braking Modules Booksize
- X1 braking resistor connection
- X21 digital inputs/outputs
- Configuration instructions
- Braking Module Booksize Compact
- Safety instructions for Braking Modules Booksize Compact
- X22 digital output/temperature switch
- Characteristic curves
- Braking units for 100 kW Basic Line Modules
- Switch S1
- Connection to the Basic Line Module 100 kW
- Capacitor Module
- Control Supply Module CSM
- Safety instructions for Control Supply Modules
- Single operation
- Parallel operation
- Braking resistors
- Safety instructions for braking resistors
- Motor-side power components
- Voltage Protection Module VPM
- Safety instructions for Voltage Protection Modules
- Signaling interface X3
- Connection bars U, V, W, PE
- Electrical connection
- Connecting signaling contact X3
- Connecting power cables (using the VPM 200 Dynamik as an example)
- Accessories
- Overview examples
- Line Modules and Motor Modules with external air cooling
- Line Modules and Motor Modules with cold plate
- Line Modules and Motor Modules, Liquid Cooled
- Active Interface Modules
- Connecting the power cables
- Releasing the DC link protective cover
- Reinforced DC link busbars
- Safety instructions for reinforced DC link busbars
- Removing the DC link busbars
- Installing the reinforced DC link busbars
- DC link rectifier adapter for Booksize format
- Safety instructions for DC link rectifier adapters
- Installation on components that are 150 mm, 200 mm and 300 mm wide
- DC link adapter
- Fixing the cables to the rear cabinet panel
- Cable connection and shield support
- DRIVE-CLiQ cabinet bushings
- DRIVE-CLiQ cabinet bushing for cables with M12 plug/socket
- DRIVE-CLiQ coupling
- Spacing bolt for Booksize Compact components
- Cabinet design and EMC Booksize
- Safety instructions when mounting and installing the control cabinet
- Notes on electromagnetic compatibility (EMC)
- Arrangement of components and equipment
- Single-tier drive line-up
- Multi-tier drive line-up
- Selecting the DC link rectifier adapter and DC link adapter
- Examples of a multi-tier configuration
- Connection of the 24 V busbars
- Installation of the 24 V terminal adapter
- Attaching the motor cable
- Shield connection for terminals X21/X22 on the Motor Module
- V DC supply voltage
- Options for the 24 V supply of the components
- Overcurrent protection
- Typical 24 V current consumption of the components
- Selecting power supply units
- Connection systems
- DRIVE-CLiQ signal cables without 24 V DC cores
- DRIVE-CLiQ signal cables MOTION-CONNECT with RJ45 plug and M12 socket
- Comparison of DRIVE-CLiQ signal cables
- Connecting a direct measuring system
- Power cables for motors
- Comparison of MOTION-CONNECT power cables
- Current-carrying capacity and derating factors for power cables and signal cables
- Maximum cable lengths
- Connectable conductor cross-sections and tightening torques for motor and power cables
- Motor connection connector
- Attaching the motor connector to self-fabricated cables
- Removing the motor connector from prefabricated power cables
- Coding
- Spring-loaded terminals
- Screw terminals
- Handling restrictor collars for touch protection
- Cable shielding and routing
- Protective connection and equipotential bonding
- Information on cold plate cooling
- Cold plate with external air heat sink
- Setup example, drive line-up, cold plate with external air heat sink
- Cold plate with an external liquid heat sink
- Setup example, drive-line-up, cold plate with external liquid heat sink
- Notes on electrical cabinet cooling
- Cooling clearances
- Notes on ventilation with cold plate
- Dimensioning Climate Control Equipment
- Power losses of the components
- Power loss for line filters and line reactors
- Power loss for power units with internal air cooling
- Power loss for power units with external air cooling
- Power loss for power units with cold plate
- Power loss for liquid-cooled power units
- Electronics losses of power units
- Maximum power losses in the partial load range
- Typical power losses for Motor Modules
- Cooling circuit and coolant properties
- Cooling system requirements
- Cooling circuit configuration
- Preventing cavitation
- Commissioning
- Coolant requirements
- Corrosion Inhibitor Additive (Inhibiting)
- Anti-Freeze Additive
- Anti-condensation measures
- Equipotential bonding in the cooling system
- Air-to-water heat exchanger
- Active cooling unit
- Service and Support Booksize
- Replacing the fan
- Replacing the fan on an Active Interface Module
- Replacing the fan on the Control Supply Module
- Replacing the fan on the 100 kW Basic Line Module for capacitor cooling
- Replacing the fan for Booksize Compact components
- Forming the DC link capacitors
- Recycling and disposal
- A Appendix
- A.2 Documentation overview
- Index
SINAMICS S120
Table of contents
- Mechanical data
- Configuration
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Motor Description
- Application
- Gearbox
- Selection and Ordering Data
- FK7 High Dynamic motors
- FK7 Motors on Power Module 1 AC 230 V
- Cooling
- Degree of protection
- Paint finish
- Operation under vibrational or shock stress conditions
- Electrical connections
- Power connection
- Rotating the connectors
- Electrical data
- Voltage limiting characteristics
- Field weakening mode
- Definitions
- STARTER drive/commissioning software
- Engineering System Drive ES
- SINAMICS configuring sequence, suppress title
- Dimensioning
- Definition of the load event, calculation of max. load torque
- Specification of the motor
- Thermal motor protection
- Encoder (option)
- Encoder connection for motors with DRIVE-CLiQ
- Incremental encoders
- Absolute value encoder
- Resolvers
- Holding brake (option)
- Permanent-magnet brake
- Protective circuitry for the brake
- Technical data of the holding brake
- Brake resistances (armature short-circuit braking)
- Rating
- Dimensioning of braking resistors
- Drive coupling
- Technical data for the couplings
- Introduction
- FK7 motors on SINAMICS S120 with 3 AC 400/480 V power supply
- FK7 High Dynamic
- FK7 motors on SINAMICS S120 Power Module with 1 AC 230 V power supply
- Cantilever force diagrams
- Dimension drawings
- FK7 Compact and High Dynamic motors
- FK7-DYA motors with planetary gearbox
- FK7 motors with planetary gearbox SP
- FK7 motors with planetary gearbox LP
- Dimensioning the gearbox
- Dimensioning for S1 duty for non-ventilated systems
- Change to the S1 characteristic when a gearbox is mounted
- Motors with planetary gears
- Characteristics of the LP+ series
- Compact geared motor 1FK7 DYA
- Mounting options
- Motors with helical and bevel gearboxes
- technical features
- Types of construction and mounting positions
- A.1 References
- Index
SINAMICS S120
Table of contents
- Foreword
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Infeed
- Active Infeed closed-loop control booksize
- Active Infeed closed-loop control chassis
- Function diagrams and parameters
- Line and DC link identification
- Active Infeed open-loop control
- Reactive current control
- Harmonics controller
- Line supply and DC link identification routine for Smart Infeed Booksize
- Smart Infeed open-loop control
- Basic Infeed
- Basic Infeed open-loop control
- Line contactor control
- Pre-charging and bypass contactor chassis
- Extended setpoint channel
- Description
- Fixed speed setpoints
- Motorized potentiometer
- Main/supplementary setpoint and setpoint modification
- Direction of rotation limiting and direction of rotation changeover
- Suppression bandwidths and setpoint limits
- Ramp-function generator
- Servo control
- Speed controller
- Speed setpoint filter
- Speed controller adaptation
- Torque-controlled operation
- Torque setpoint limitation
- Current controller
- Current setpoint filters
- Note about the electronic motor model
- Optimizing the current and speed controller
- Sensorless operation (without an encoder)
- Motor data identification
- Motor data identification induction motor
- Motor data identification synchronous motor
- Pole position identification
- Vdc control
- Dynamic Servo Control (DSC)
- Travel to fixed stop
- Vertical axes
- Variable signaling function
- Central probe evaluation
- Central probe evaluation examples
- Vector control
- Sensorless vector control (SLVC)
- Vector control with encoder
- Speed controller pre-control and reference model
- Droop
- Open actual speed value
- Torque control
- Torque limiting
- Current setpoint filter
- Speed actual value filter
- Current controller adaptation
- Motor data identification and rotating measurement
- Efficiency optimization
- Quick magnetization for induction motors
- Instructions for commissioning induction motors (ASM)
- Instructions for commissioning permanent-magnet synchronous motors
- Encoder adjustment in operation
- Automatic encoder adjustment
- Flying restart
- Synchronization
- Voltage Sensing Module
- Simulation mode
- Features
- Bypass
- Bypass with synchronization with overlap
- Bypass with synchronization without overlap
- Bypass without synchronization
- Asynchronous pulse frequency
- Boundary conditions for asynchronous pulse frequency
- U/f control (vector control)
- Voltage boost
- Slip compensation
- Resonance damping
- Basic functions
- Reference parameters/normalizations
- Modular machine concept
- Sinusoidal filter
- dv/dt filter plus VPL
- dv/dt filter compact plus Voltage Peak Limiter
- Pulse frequency wobbling
- Direction reversal without changing the setpoint
- Automatic restart (vector, servo, infeed)
- Armature short-circuit braking, DC braking
- Armature short-circuit braking for permanent-magnet synchronous motors
- External armature short-circuit braking
- DC braking
- Activation via fault response
- Activation via a speed threshold
- Motor Module as braking module
- Configuring the resistors
- Activating the function
- Protective equipment
- OFF3 torque limits
- Simple brake control
- Runtime (operating hours counter)
- Energy-saving display
- Encoder diagnostics
- Encoder dirty signal
- Encoder track monitoring
- Zero mark tolerance
- Freezing the speed raw value
- Edge evaluation of the zero mark
- Pole position adaptation
- Pulse number correction for faults
- Tolerance band pulse number" monitoring
- Signal edge evaluation (1x, 4x)
- Setting the measuring time to evaluate speed "0
- Troubleshooting
- Tolerance window and correction
- Overview of important parameters
- Parking axis and parking encoder
- Position tracking
- Measuring gear
- ENCODER as drive object
- Creating an ENCODER drive object with STARTER, offline
- Terminal Module 41
- SINAMICS mode
- Zero mark emulation
- Zero mark synchronization
- Limit frequencies for TM41
- Example in the SINAMICS mode
- Upgrade the firmware and project
- Firmware/project upgrade using the STARTER
- Downgrade lock
- Derating function for chassis units
- Technology controller
- Extended monitoring functions
- Extended Brake Control
- Braking Module
- Cooling unit
- Extended torque control (kT estimator, servo)
- Closed-loop position control
- Indexed actual value acquisition
- Load gear position tracking
- Commissioning position tracking load gear using STARTER
- Monitoring functions
- Measuring probe evaluation and reference mark search
- Commissioning
- Basic positioner
- Mechanical system
- Limits
- EPOS and safe setpoint velocity limitation
- Referencing
- Referencing with several zero marks per revolution
- Safely referencing under EPOS
- Traversing blocks
- Direct setpoint input (MDI)
- Status signals
- Master/slave for Active Infeed
- Basic structure
- Types of communication
- Description of functions
- Connecting the motors in parallel
- Parallel connection of power units
- Applications of parallel connections
- Parallel connection of Basic Line Modules
- Parallel connection of Smart Line Modules
- Parallel connection of Active Line Modules
- Parallel connection of Motor Modules
- Extended stop and retract
- Preconditions for extended stop and retract
- Valid sources for triggering the ESR functions
- Invalid sources
- Extended retract
- Regenerative operation
- PROFIdrive telegram for ESR
- Moment of inertia estimator
- Monitoring and protective functions
- Block protection
- Stall protection (only for vector control)
- Thermal motor protection
- Thermal motor model 1
- Thermal motor model 3
- Motor temperature sensing
- Sensor Modules
- Sensor Module External
- Terminal Modules
- Terminal Module 120
- Terminal Module 150
- Measurement with up to 6 channels
- Measurement with up to 12 channels
- Evaluating temperature channels
- Motor Module/Power Module chassis format
- CU310-2/CUA31/CUA32
- Motor with DRIVE-CLiQ
- Safety Integrated basic functions
- General information
- Supported functions
- Controlling the Safety Integrated functions
- Parameter, Checksum, Version, Password
- Forced dormant error detection
- Safety instructions
- Safe Torque Off (STO)
- Safe Stop 1 (SS1, time controlled)
- SS1 (time controlled) without OFF3
- Safe Brake Control (SBC)
- Response times
- Control via terminals on the Control Unit and Motor/Power Module
- Simultaneity and tolerance time of the two monitoring channels
- Bit pattern test
- Commissioning the "STO", "SBC" and "SS1" functions
- Procedure for commissioning "STO", "SBC" and "SS1
- Safety faults
- Acceptance test and certificate
- Acceptance test structure
- Content of the complete acceptance test
- Test scope for specific measures
- Safety logbook
- Acceptance tests
- Acceptance test for Safe Stop 1, time controlled (SS1)
- Acceptance test for "Safe Brake Control" (SBC)
- Completion of certificate
- Overview of parameters and function diagrams
- Communication
- Application classes
- Cyclic communication
- Description of control words and setpoints
- MOMRED
- Description of status words and actual values
- Control and status words for encoder
- Extended encoder evaluation
- Central control and status words
- Motion Control with PROFIdrive
- Diagnostics channel for cyclic communication
- Parallel operation of communication interfaces
- Acyclic communication
- Structure of orders and responses
- Determining the drive object numbers
- Example 1: read parameters
- Example 2: write parameters (multi-parameter request)
- Communication via PROFIBUS DP
- Example: telegram structure for cyclic data transmission
- Commissioning PROFIBUS
- PROFIBUS interface in operation
- Diagnostics options
- Monitoring: telegram failure
- Motion Control with PROFIBUS
- Slave-to-slave communication
- Setpoint assignment in the subscriber
- Commissioning of the PROFIBUS slave-to-slave communication
- GSD in operation
- Diagnosing the PROFIBUS slave-to-slave communication in STARTER
- Communication via PROFINET IO
- Real-time (RT) and isochronous real-time (IRT) communication
- Addresses
- Data transfer
- Communication channels for PROFINET
- Drive control with PROFINET
- Media redundancy
- PROFINET GSDML
- Motion Control with PROFINET
- Communication with CBE20
- EtherNet/IP
- Functions transferred from PN Gate
- Preconditions for PN Gate
- PROFINET with 2 controllers
- Configuring Shared Device
- Communication via SINAMICS Link
- Topology
- Configuring and commissioning
- Example
- Communication failure when booting or in cyclic operation
- Applications
- Application examples with DMC20
- DCC axial winder
- Control Units without infeed control
- Application: emergency stop with power failure and/or emergency stop (Servo)
- Basic information about the drive system
- Data sets
- DDS: Drive Data Set
- EDS: Encoder Data Set
- MDS: Motor Data Set
- Drive objects
- BICO technology: interconnecting signals
- Interconnecting signals using BICO technology
- Internal encoding of the binector/connector output parameters
- Sample interconnections
- BICO technology
- Scaling
- Propagation of faults
- Inputs/outputs
- Use of bidirectional inputs/outputs on the CU
- Analog inputs
- Analog outputs
- Backing up the non-volatile memory
- General information about the BOP20
- Displays and using the BOP20
- Fault and alarm displays
- Controlling the drive using the BOP20
- DRIVE-CLiQ topology
- Rules for wiring with DRIVE-CLiQ
- Changing the offline topology in STARTER
- Recommended DRIVE-CLiQ rules
- Wiring example for drives in vector control mode
- Wiring example for parallel connection of Motor Modules in vector control mode
- Sample wiring: Power Modules
- Sample wiring for servo drives
- Emergency operating mode for DRIVE-CLiQ components
- System sampling times and number of controllable drives
- Notes on the number of controllable drives
- Setting the sampling times
- Rules for setting the sampling time
- Default settings for the sampling times
- Examples when changing sampling times / pulse frequencies
- Overview of important parameters (see SINAMICS S120/S150 List Manual)
- Licensing
- Write and know-how protection
- Know-how protection
- Copy protection
- Using know-how protection
- Replacing devices for know-how protection with copy protection
- A.1 Availability of hardware components
- A.2 Availability of SW functions
- A.3 Functions of SINAMICS S120 Combi
- A.4 SINAMICS S120 Functions
- A.5 List of abbreviations
- Index
SINAMICS S120
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- EMC Basic Rules
- Interference Spreading
- Interference sources
- Coupling paths
- Equipotential Bonding
- Equipotential bonding in built-in cabinets
- Equipotential bonding of external components
- Examples of equipotential bonding
- Control Cabinet Structure
- Assembly of the components in the control cabinet
- Wiring and Shielding
- Filtration
- Basic rules for the shield connection of simple shielded lines
- Shielding measures with power lines
- Further conduction of the line shield at the interruption point
- Example of shield connections
- Interference suppression of inductors
- troubleshooting
- Electrostatically
- Electrostatic charging of objects and people
- Basic protective measures against static electricity discharges
- Notes on the EMC rule
- Notes for machine manufacturers
- Health Protection
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Safety information
- Handling electrostatic sensitive devices (ESD)
- Industrial security
- General
- Commissioning
- First commissioning
- Loading the firmware
- Initial commissioning
- First commissioning: infeed
- Smart Line Module
- Active Line Module
- Parameter reset to factory settings
- Control via the operator panel
- Operator panel (AOP30) overview and menu structure
- Menu: Operation screen
- Menu: Parameterization
- Menu: Fault/alarm memory
- Menu commissioning / service
- Drive diagnostics
- AOP settings
- Lists of signals for the operation screen
- Curve recorder settings
- DO name, display mode
- Reset AOP settings
- Sprachauswahl/Language selection menu
- LOCAL/REMOTE key
- CCW / CW changeover
- AOP setpoint
- Lock AOP LOCAL Mode
- Operator input inhibit / Parameterization inhibit
- Saving the parameters permanently
- Faults and alarms
- Replacing the backup battery
- Loading the new operator panel firmware from the PC
- Index
SINAMICS S120
Table of contents
- Preparations for use
- Installation
- Introduction
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Safety notes
- Safe handling
- Electromagnetic fields in electrical power engineering installations
- Components that can be destroyed by electrostatic discharge (ESD)
- Information for persons responsible for plants and systems
- Grounding concept
- Instructions for inverters with no grounding switch
- Description
- Benefits
- System structure
- Active Line Module
- Re-cooling unit
- CBC10 Communication Board
- dv/dt filter compact plus Voltage Peak Limiter
- Grounding switch downstream of main breaker
- Auxiliary power generation in the Line Connection Module
- Circuit breaker in withdrawable unit design
- Measuring device for line supply variables with PROFIBUS connection
- TM150 Temperature Sensor Module
- Closed cabinet door (air inlet from below through floor opening)
- IP21 degree of protection
- IP54 degree of protection
- SMC20 Sensor Module
- Base 100 mm high
- Requirements regarding the installation site
- Inspections when the equipment is received
- Checking shock and tilt indicators
- Checking the load handling attachments
- Transport requirements
- Transport with a fork-lift truck
- Transporting transportation units packed in boxes
- Disassembling the crane transport assembly
- Unpacking the cabinets
- Lifting the cabinet units off the transport pallet and installing them
- Storage
- Storing a device
- Forming DC link capacitors
- Storing re-cooling units
- Draining the cooling circuit
- Safety instructions for assembly
- Tools required
- Connecting to the foundation
- Connecting the converter system with the cooling unit
- Connecting cabinets
- Connecting the DC and PE busbars
- Connecting the PE busbar
- Connecting-up according to the plant-side grounding concept
- Safety instructions for electrical connections
- Electromagnetic compatibility
- Connection
- Connecting the motor cable
- Line/power connections
- Connecting the ground
- Operation on an isolated line supply (IT supply system)
- Fastening the cable ducts with cable ties
- Safety and EMC
- Cable routing for PROFIBUS or PROFINET connections to the Control Unit
- Cable routing for Motor Modules
- Cable routing for DRIVE-CLiQ connections and signal cables
- Cable routing for signal cables to SMC10/20/30 Sensor Module
- Commissioning the drive
- Commissioning the cooling unit
- Filling the cooling circuit
- Venting the cooling circuit
- Commissioning
- Control of the cooling unit
- Programming the interface
- Safety instructions for operation
- Fault and system messages
- Safety instructions for maintenance
- Preventive maintenance
- Visual inspections
- Servicing the cabinet
- Checking the plug connections
- Replacing the back-up battery of the AOP30 operator panel
- Loading operator panel firmware, parameter and signal descriptions
- Maintaining the cooling circuit
- Servicing the filter for a cooling unit supplied from Siemens
- Maintaining and replacing coolant hoses
- Maintaining the pumps
- Cleaning aluminum parts
- Replacing power components
- Removing Basic Line Modules
- Removing Active Line Modules
- Removing Motor Modules
- Installing power unit components
- Replacing the fan of the additional cooler (degree of protection IP54)
- Removing the fan of the 0.8 kW additional cooler
- Replacing DC fuses
- Replacing AC fuses
- Spare parts
- Disposal
- A.1 Siemens Industry Online Support
- B.1 General technical system data
- B.2 Specification of the untreated water
- C.1 Mechanical installation: Checklist
- C.2 Electrical installation: Checklist
- Index
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- Tips
- Initial commissioning procedure
- safety information
- ESD notices
- Requirements for commissioning
- Software and hardware requirements
- Communication interfaces
- Commissioning tool on PG/PC
- Example configuration
- Power on and boot up
- NCK and PLC general reset
- Boot completed
- Connect PG/PC with the PLC
- Setting up the communication
- PLC commissioning
- Creating a project
- Inserting a SIMATIC station 300
- Insert NCU 7x0 in HW config
- Configuring the properties of the network interfaces
- Insert NX in HW Config
- End hardware configuration and load to the PLC
- Creating a PLC program
- Modifying Ethernet machine control panel in OB100
- Loading the project to the PLC
- Carry out NCK reset
- First commissioning of the PLC completed
- Commissioning SINAMICS drives
- Introduction to commissioning of SINAMICS drives
- Quick Commissioning NCU (topology takeover)
- Quick Commissioning NX (topology takeover)
- Activate the factory settings
- Updating the component firmware
- Commissioning using a drive wizard
- Parameterization of infeed
- Parameterization of the drives
- Drives with externally supplied motor
- Drives with SMI (DriveCLiQ)
- Checking/setting power supply data settings
- Identification/Optimization "ALM > Infeed/Configuration
- First commissioning of SINAMICS drive ended
- Commissioning communication NCK<->Drive
- Configuration input/output address and telegram
- Commissioning communication NCK<->Drive completed
- NCK start-up
- Table 10-1 Resolutions: Machine data
- Normalization of phys. units of machine data and setting data
- Table 10-4 Normalization of phys. units of machine data and setting data: Machine data
- Modifying scaling machine data
- Loading default machine data
- Switching over the measuring system
- Table 10-5 Switching over the unit system: Machine data
- traversing ranges
- Cycle times
- Table 10-8 Cycle times: Machine data
- NCK utilization
- Velocities
- Memory configuration
- Parameter sets of axis/spindle
- Table 10-9 Parameter-set-dependent machine data
- Parameterize axis data
- Table 10-10 Incremental measuring systems: Machine data
- Table 10-11 Linear measuring systems: Machine data
- Parameterization of absolute measuring systems
- Table 10-12 Measuring systems: Machine data
- DSC (Dynamic Servo Control)
- Table 10-13 DSC: Machine data
- Rotary axes
- Positioning axes
- Indexed axes/"Hirth" axes
- Table 10-18 Indexing axes: Machine data
- Position controller
- Table 10-20 Position control: Machine data
- Speed setpoint matching
- Drift compensation
- Table 10-23 Velocities: Machine data
- Axis monitoring
- Axis homing
- Distancecoded reference marks
- Absolute encoders
- Interface signals and machine data
- Table 10-26 Referencing: Machine data
- Parameterization of spindle data
- Spindle measuring systems
- Speeds and setpoint adjustment for spindle
- Table 10-27 Speeds and setpoint adjustment for spindle: Machine data
- Table 10-28 Speeds and setpoint adjustment for spindle: Interface signals
- Position spindle
- Synchronizing spindle
- Table 10-31 Synchronizing spindle: Machine data
- Spindle monitoring
- Spindle data
- Table 10-34 Spindle: Setting data
- Table 10-35 Spindle: Interface signals
- Optimize the drive
- Managing user data
- User data backup
- Preassignments when saving PLC data
- Series commissioning
- Configuration of the properties of the network interface for PROFIBUS
- Separate NCK and PLC general reset
- Configuring the communication between the PLC and the drive
- Integrating PG/PC into the network (NetPro)
- Integrating PG/PC into NetPro
- PG/PC interface configuration
- Assigning interfaces
- Loading the HW config to NCU
- Tips for commissioning SINAMICS drives
- Diagnostics for pending alarms
- Drive module parameter RESET, individual
- Overview - Assignment of SINAMICS and NCK machine data for communication via PROFIBUS
- Commissioning NX <-> Drive
- Update the component firmware with a macro
- Configuration of the drive with macros
- Drive components macro call
- Reading the drive topology
- Drive-object assignment for PROFIBUS connection
- Configuring data sets and the PROFIBUS protocol
- PROFIBUS machine control panel on the HMI
- Load GSD file (contains machine control panel)
- Modifying PROFIBUS machine control panel in OB100
- Licensing
- Overview
- Web License Manager
- CF Card and hardware serial numbers
- SINUMERIK License Key
- Assigning via Web License Manager
- You can execute an assignment via customer login as follows
- Assigning via Automation License Manager
- Installing the Automation License Manager
- Enabling/disabling SINUMERIK plug-ins
- Assigning parameters to the TCP/IP communication with a control system
- How to refresh the navigation view: "Manage
- Creating a control image (offline)
- Performing a license requirement alignment for a piece of hardware
- Transferring license information for a control image (offline) to a control system (online)
- Internet links
- Fundamentals
- Drive Objects (DO's) and Drive components
- BICO interconnection
- Transfer telegrams
- Structure of the telegram with the process data for SINUMERIK 840D sl
- Table 15-2 Telegrams with the process data for receiving (NCK->drive)
- Process data for receiving and sending
- Control- and status-word bits for NCK<->drive communication
- Drive to NCK
- Macros for commissioning
- Procedure for calling ACX macros
- NCU 7x0 and NX1x Terminal Assignment
- PLC program
- Fundamentals of creating a PLC user program
- Machine and setting data
- Machine data fundamentals
- Handling the machine data
- Protection levels
- Table 15-7 Keyswitch settings
- Protection level fundamentals
- Axis data
- Axis configuration
- Axis assignment
- Axis names
- Setpoint/actual value channels
- Table 15-10 Setpoint/actual value channels: Machine data
- Table 15-11 Switchover of position measuring system: Interface signals
- Default mode setting
- Axis mode
- Table 15-12 Change over to axis mode
- A.1 Abbreviations
- A.2 Small SINAMICS Glossary
- A.3 Publication-specific information
- A.3.2 Overview
- Index
SINAMICS S120
Table of contents
- Preface
- Communication Function Manual, 12/2018, 6SL3097-5BD00-0BP0
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Industrial security
- General information
- Platform Concept and Totally Integrated Automation
- System overview
- X127 LAN (Ethernet)
- Communication services and used port numbers
- Time synchronization between the control and converter
- Setting SINAMICS time synchronization
- Set NTP time synchronization
- Messages and parameters
- Communication according to PROFIdrive
- PROFIdrive application classes
- Cyclic communication
- Information about control words and status words
- Examples
- Motion control with PROFIdrive
- Parallel operation of communication interfaces
- Acyclic communication
- Structure of requests and responses
- Determining the drive object numbers
- Example 1: read parameters
- Example 2: Writing parameters (multi-parameter request)
- Diagnostics channels
- PROFINET-based diagnostics
- PROFIBUS-based diagnostics
- Standard diagnostics
- Status messages/module status
- Channel-related diagnostics
- Data sets DS0/DS1 and diagnostics alarm
- Configuring telegrams in Startdrive
- Settings for SINAMICS S120, S150, G150, G130, MV
- General information about PROFIBUS
- Example: telegram structure for cyclic data transmission
- Commissioning PROFIBUS
- PROFIBUS interface in operation
- Diagnostics options
- Monitoring telegram failure
- Motion Control with PROFIBUS
- Slave-to-slave communication
- Setpoint assignment in the subscriber
- Commissioning PROFIBUS slave-to-slave communication
- Diagnosing PROFIBUS slave-to-slave communication
- General information about PROFINET IO
- Real-time (RT) and isochronous real-time (IRT) communication
- Addresses
- Dynamic IP address assignment
- DCP flashing
- Communication channels for PROFINET
- References
- Overview of important parameters
- RT classes for PROFINET IO
- PROFINET GSDML
- Motion Control with PROFINET
- Communication with CBE20
- Communication via PROFINET Gate
- Functions supported by PN Gate
- Preconditions for PN Gate
- PROFINET with 2 controllers
- Configuring Shared Device
- PROFINET media redundancy
- PROFINET system redundancy
- Design, configuring and diagnostics
- PROFIenergy
- Tasks of PROFIenergy
- PROFIenergy commands
- PROFIenergy measured values
- PROFIenergy energy-saving mode
- Function diagrams and parameters
- Support of I&M data sets 1...4
- Overview
- Configuring Modbus TCP via interface X150
- Configuring Modbus TCP via interface X1400
- Mapping tables
- Write and read access using function codes
- Communication via data set 47
- Communication details
- Examples: Write parameter
- Communication procedure
- Connecting the drive device to EIP
- Requirements for communication
- Configuring EIP via the onboard PROFINET X150 interface
- Configuring EIP via the X1400 interface at the CBE20
- Supported objects
- Integrating the drive device into the EIP network via DHCP
- Basic principles of SINAMICS Link
- Topology
- Configuring and commissioning
- Example
- Communication failure when booting or in cyclic operation
- A.1 List of abbreviations
- A.2 Documentation overview
- Index
SINAMICS S120
Table of contents
SINAMICS S120
Table of contents
- Line Modules
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- The SINAMICS range of drives
- SINAMICS S120 drive system
- Line-side power components
- Technical specifications
- Motor-side power components
- Derating factors
- Correction factors for increased ambient temperatures and installation altitudes
- Basic structure of a drive system with SINAMICS S120
- Structure of a drive system with SINAMICS S120 and unregulated infeed/regenerative feedback
- Structure of a drive system with SINAMICS S120 and unregulated infeed
- General
- Line filters for Basic Line Modules
- Dimension drawing
- Line reactors for Basic Line Modules
- Line reactors for Smart Line Modules
- Active Interface Modules
- Safety information
- Interface description
- Connection example
- X1, X2 line/load connection
- DRIVE-CLiQ interface X500
- Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module
- Electrical connection
- Introduction
- Basic Line Modules
- Line/load connection
- X41 EP terminals
- Meaning of the LEDs on the Control Interface Board in the Basic Line Module
- Smart Line Modules
- X9 terminal strip
- DRIVE-CLiQ interfaces X400, X401, X402
- Meaning of the LEDs on the Control Interface Board in the Smart Line Module
- Active Line Modules
- Meaning of the LEDs on the Control Interface Board in the Active Line Module
- Description
- DC link/motor connection
- X42 terminal strip
- Meaning of the LEDs on the Control Interface Module in the Motor Module
- Meaning of the LEDs on the Control Interface Board in the Motor Module
- V DC – 1035 V DC Motor Modules
- Overload capability
- Current de-rating depending on the pulse frequency
- Parallel connection of Motor Modules
- Braking Module
- Braking Module for frame sizes GX, GB
- Braking Module for frame sizes HX, JX
- X21 digital inputs/outputs
- Installation
- Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size GX
- Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size HX
- Installing the Braking Module in a Smart Line Module / Active Line Module / Motor Module, frame size JX
- Installing the Braking Module in a Basic Line Module, frame size FB
- Installing the Braking Module in a Basic Line Module, frame size GB
- Braking resistors
- Sine-wave filter
- Motor reactors
- dv/dt filter plus Voltage Peak Limiter
- Connecting the dv/dt filter plus Voltage Peak Limiter
- Dimension drawing, dv/dt reactor
- Dimension drawing of the Voltage Peak Limiter
- Information
- Standards and guidelines
- EMC-compliant design and control cabinet configuration
- Cabinet air conditioning
- Ventilation
- Chapter content
- Maintenance
- Servicing
- Replacing components
- Replacing the power block, Motor Module, frame size FX
- Replacing the power block, Active Line Module, and Motor Module, frame size FX
- Replacing the power block, Motor Module, frame size GX
- Replacing the power block, Smart Line Module, Active Line Module, and Motor Module frame size GX
- Replacing the power block, Smart Line Module, Active Line Module, and Motor Module frame size HX
- Replacing the power block, Smart Line Module, Active Line Module, and Motor Module frame size JX
- Replacing the power block, Basic Line Module, frame size FB
- Replacing the power block, Basic Line Module, frame size GB
- Replacing the Control Interface Module, Motor Module, frame size FX
- Replacing the Control Interface Board, Active Line Module and Motor Module, frame size FX
- Replacing the Control Interface Module, Motor Module, frame size GX
- Motor Module, frame size GX
- Replacing the Control Interface Module, Motor Module, frame size HX
- Replacing the Control Interface Board, Smart Line Module, Active Line Module, and Motor Module, frame size HX
- Replacing the Control Interface Module, Motor Module, frame size JX
- Replacing the Control Interface Board, Smart Line Module, Active Line Module, and Motor Module, frame size JX
- Replacing the Control Interface Board, Basic Line Module, frame size FB
- Replacing the Control Interface Board, Basic Line Module, frame size GB
- Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame sizes FX, GX
- Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size HX
- Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size JX
- Replacing the fan, Active Interface Module, frame size FI
- Replacing the fan, Active Interface Module, frame size GI
- Replacing the fan, Active Interface Module, frame size HI
- Replacing the fan, Active Interface Module, frame size JI
- Replacing the fan, Basic Line Module, frame sizes FB, GB
- Replacing the fan fuses (-F10/-F11)
- Forming the DC link capacitors
- A.1 List of abbreviations
- Index
SINAMICS S120
Table of contents
- Table Of Contents
- Cabinet Modules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Safety information
- Electrostatic sensitive devices (ESD)
- Residual risks
- System overview
- Field of application
- Line Modules
- Smart Line Modules
- Active Line Modules
- DC link components
- Motor Modules
- System data
- Overview of options
- Mechanical installation
- Mechanical installation: Checklist
- Lifting the cabinet units off the transport pallet and installing them
- Disassembling the crane transport assembly
- Connection for side-by-side installation of cabinet units
- Electrical installation
- Electrical installation: Checklist
- Introduction to EMC
- EMC-compliant design
- Connections
- PE busbar
- Connecting the PE busbar when cabinet units are installed side-by-side
- Connecting the PE busbar in accordance with the plant-side grounding concept
- DC busbar
- Connecting DC busbars to the power unit
- Auxiliary voltage busbar system
- Connection overview
- Connecting the auxiliary voltage busbar system when cabinet units are installed side-by side
- Connecting to the infeed
- Connecting the motor cables
- Line/power connections
- Adjusting the fan voltage
- Operating Cabinet Modules on an isolated-neutral supply system (IT system)
- Cable routing
- Cable routing for Line Connection Modules
- Cable routing for Basic Line Modules
- Cable routing for Smart Line Modules
- Cable routing for Active Line Modules
- Cable routing for Booksize Base Cabinets + Booksize Cabinet Kit
- Cable routing for Central Braking Modules
- Cable routing for Auxiliary Power Supply Modules
- Safety and EMC
- Fuse switch disconnector (input current ≤ 800 A)
- Terminal block -X40 – External 230 V AC auxiliary infeed
- Versions of Line Connection Modules
- Version L43 for Basic Line Modules
- Version L44 for Smart Line Modules
- Options
- Technical data
- Derating data
- Basic Line Modules
- Motor Modules in booksize format
- Customer interface -X55.1
- Overload capability
- Motor Modules in chassis format
- Customer interface -X55
- Central Braking Modules
- Interfaces
- Braking resistor
- Duty cycle
- Interfaces on the braking resistor
- Auxiliary Power Supply Modules
- Fuse switch disconnector (-Q1)
- Transformer (-T11) for generating the auxiliary voltage 230 V AC
- Maintenance and servicing
- Servicing the cabinet
- Replacing components
- Installation device for power blocks
- Replacing the filter mats
- Replacing power units
- Replacing the power block for chassis format
- Replacing the power block, Basic Line Module, frame sizes GB and GD
- Replacing the power block, Active Line Module, and Motor Module, frame size FX
- Replacing the power block, Smart Line Module, Active Line Module, and Motor Module frame size GX
- Replacing the power block, Smart Line Module, Active Line Module, and Motor Module frame size HX – left power block
- Replacing the power block, Smart Line Module, Active Line Module, and Motor Module frame size HX - right power block
- Replacing the power block, Smart Line Module, Active Line Module, and Motor Module frame size JX
- Replacing the Motor Module for booksize format
- Replacing the Control Interface Board
- Replacing the Control Interface Board, Basic Line Module, frame sizes GB and GD
- Replacing the Control Interface Board, Active Line Module and Motor Module, frame size FX
- Replacing the Control Interface Board, Smart Line Module, Active Line Module, and Motor Module, frame size GX
- Replacing the Control Interface Board, Smart Line Module, Active Line Module, and Motor Module, frame size HX
- Replacing the Control Interface Board, Smart Line Module, Active Line Module, and Motor Module, frame size JX
- Replacing the Control Unit
- Replacing the Control Unit for Booksize Cabinet Kit
- Replacing the fans
- Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame sizes FX, GX
- Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size HX, left power block
- Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block
- Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame size JX
- Replacing the fan, Active Interface Module, frame size FI
- Replacing the fan, Active Interface Module, frame size GI
- Replacing the fan, Active Interface Module, frame size HI
- Replacing the fan, Active Interface Module, frame size JI
- Replacing the fan for Booksize Cabinet Kit
- Replacing the fuses
- Replacing fuses in the fuse switch disconnector for Booksize Cabinet Kit
- Replacing the fuses (F71 - F73) in the Line Connection Module
- Replacing the DC fuses for Motor Module in chassis format, frame sizes FX and GX
- Replacing the DC fuses for Motor Module in chassis format, frame sizes HX and JX
- Replacing the encapsulated fuses
- Replacing the DC interface (option L37) for Booksize Cabinet Kit
- Replacing the pre-charging resistors of the DC interface (option L37) for Booksize Cabinet Kit
- Replacing the backup battery for the cabinet operator panel
- Reforming the DC link capacitors
- Diagnostics
- LEDs on the CU320 Control Unit
- LEDs on the CBE20 Communication Board
- LEDs on the Control Interface Board in the Basic Line Module
- LEDs on the Control Interface Board in the Smart Line Module
- LEDs on the Control Interface Board in the Active Line Module
- LEDs on the Control Interface Board in the Motor Module in chassis format
- LEDs on the Motor Module in booksize format
- LEDs on the Voltage Sensing Module (VSM) in the Active Interface Module
- LEDs on the SMC10 Sensor Module
- LEDs on the SMC30 Sensor Module
- D14, Preliminary copy of customer documentation
- G20, CBC10 Communication Board
- G33, CBE20 Communication Board
- K08, AOP30 advanced operator panel
- K46, SMC10 Sensor Module Cabinet-Mounted for resolvers
- Connection example
- K48, SMC20 Sensor Module Cabinet-Mounted for sin/cos incremental encoder or EnDat absolute encoder
- K50, SMC30 Sensor Module Cabinet-Mounted for TTL, HTL, and SSI encoders
- K51, Voltage Sensing Module for determining the motor speed and the phase angle
- K75, Second auxiliary voltage busbar system
- K76, auxiliary voltage generating unit in the Line Connection Module
- K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1
- K90/K91, Control Unit with CompactFlash card with/without performance enhancement
- Customer terminal block -X55
- CompactFlash card
- Using the CompactFlash card
- Data functions
- L08/L09, motor reactor / 2 motor reactors in series
- L10, dv/dt filter plus Voltage Peak Limiter
- L13, main contactor for Line Connection Modules < 800 A
- L22, supplied as standard without line reactor
- L25, circuit breaker in withdrawable unit design
- L34, output-side circuit breaker
- Switching cycles for the output-side circuit breaker
- Overview diagram of option L34
- Parameter assignment
- Parameterization with DCC (Drive Control Chart)
- L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance
- Important safety precautions
- Accessibility of the DC connection to the Motor Module
- Measuring points for verifying isolation from supply
- Installation
- Commissioning the DC interface with option K90/K91
- DC interface incl. pre-charging for Booksize Cabinet Kit
- DC interface, principle of operation
- Commissioning the DC interface without option K90/K91
- L41, current transformer upstream of main switch
- L45, EMERGENCY STOP pushbutton in the cabinet door
- L46/L47, grounding switch upstream/downstream of main breaker
- Grounding switch downstream of main breaker (option L47)
- L51, holder for ARC detector
- L55, cabinet anti-condensation heating
- L61/L62, L64/L65, braking units
- S1 - Threshold switch
- Braking Module
- Example connection of Braking Module
- L87, insulation monitoring
- M06, base 100 mm high, RAL 7022
- M07, cable-marshalling compartment 200 mm high, RAL 7035
- M21, degree of protection IP21
- Mounting
- M23/M43/M54, degree of protection IP23/IP43/IP54
- M26/M27, side panels mounted on right and left
- M59, closed cabinet door, air inlet from below through floor opening
- M60, additional shock protection
- M70, EMC shield bus
- M80 to M87, DC busbar system
- M90, crane transport assembly (top-mounted)
- N52, DC link fuses for Basic Line Modules
- P10, measuring instrument for line values (installed in the cabinet doors)
- P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door)
- Y11, factory assembly into transport units
- A Appendix
- A.1 List of abbreviations
- Index
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Safety instructions for electromagnetic fields (EMF)
- Industrial security
- Residual risks of power drive systems
- System overview
- Machine guidance
- Servo solenoid valve
- Position measuring system
- SINAMICS S120 HLA module components
- Comparison of electric and hydraulic drive systems
- System data
- Transport and storage conditions
- Configuration
- Procedure for configuring the hydraulics
- Configuring the hydraulics
- Selection of servo solenoid valves
- Selection of shutoff valves
- Natural frequency of the hydraulic drive
- Hydraulic power unit
- Interconnection
- V power supply for the hydraulics
- Grounding concept/Electromagnetic compatibility (EMC)
- Commissioning overview
- Configuration - hydraulic module
- Configuration - valve selection
- Configuration - valve data
- Configuration - save valve data
- Configuration - cylinder data
- Configuration - supply data
- Configuration - connection data
- Configuration - calculations
- Configuration - Encoder assignment
- Configuration - encoder 1 ... 3
- Configuration - control mode/setpoints
- Configuration - BICO interconnection
- Configuration - summary
- Overviews
- Valve/cylinder overview
- Encoder overview
- Overview of connection data
- Overview of the reference variables/function modules
- Configuration - reference variables
- Importing valve lists
- Editing the valve characteristic
- Simplified sequence
- Measure characteristic
- Measurement
- Measurement parameters
- Valve characteristic parameters
- Valve characteristic - numeric
- Valve characteristic - graphic
- Characteristic information
- Valve characteristic - copying
- Function diagram 4975 – valve characteristic and plane adaptation
- Fine calibration and tuning
- Control sense, traversing direction
- Offset calibration
- Velocity calibration
- Controller optimization
- Controller adaptation
- Piston calibration
- Hydraulic/electrical interpolation
- Measuring function
- Function generator
- Valve spool setpoint (control voltage)
- Velocity setpoint
- Position setpoint
- Circularity test
- Trace
- Block diagram of closed-loop control
- Functions
- Parameter set changeover
- Closed-loop velocity control
- Velocity controller
- Dynamic Servo Control (DSC)
- Force control
- Force limitation
- Stiction compensation with voltage pulse / voltage ramp
- Force controller
- Control voltage output
- Manipulated variable filter
- Control voltage limiting
- Supply unit data
- Cylinder drive
- Drive data
- Pressure sensor system
- Terminals
- Monitoring functions
- Variable signaling function
- Safety Integrated
- Description
- Interfaces
- X200-X203 DRIVE-CLiQ interfaces
- X224 electronics power supply
- X231 and X232 encoder system interface
- X241 and X242 pressure sensors on the cylinder side (A/B)
- X251 and X252 pressure sensors to sense the pressure at the shutoff valve
- X261 and X262 servo solenoid valves
- X271 26.5 V supply for the hydraulic components
- X272 shutoff valves
- X281 and X282 sensors for shutoff valves
- X291 and X292 EP terminals to enable the power
- Meaning of the LEDs on the HLA module
- Dimension drawing
- Available prefabricated cables
- Technical data
- A.1 List of abbreviations
- A.2 Documentation overview
- A.3 Hydraulic
- A.3.1.2 Directly-controlled servo solenoid valves
- A.3.1.3 Precontrolled servo solenoid valves
- A.3.1.4 HR servo solenoid valves
- A.3.2 Cylinder
- A.4 Screw terminals
- Index
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- General safety instructions
- Equipment damage due to electric fields or electrostatic discharge
- Warranty and liability for application examples
- Industrial security
- Residual risks of power drive systems
- Previous knowledge
- CAN bus structure for SINAMICS
- CANopen functions that are supported
- Network management
- Bootup protocol
- NMT services - Error Control Services
- CANopen object directory
- Control Unit communication objects independent of the drive
- Drive-dependent communication objects
- Communication objects receive PDO
- Communication objects send PDO
- Other communication objects
- Manufacturer-specific objects
- Objects to access SINAMICS parameters
- Free objects
- CANopen objects of the drive profile DSP402
- SDO (Service Data Object)
- EDS files
- SDO server
- Objects of the manufacturer-specific EDS files
- PDO (Process Data Object)
- Data transmission types
- Number of PDO that can be created
- Send and receive message frames for process data
- PDO mapping
- RPDO monitoring
- CANopen device state machine
- Save parameters restore factory settings
- CAN bus sampling time
- The number of drives supported by CAN
- Connection
- Mounting
- Hardware settings
- Overview
- Configuring the CANopen interface
- Configuring the infeed
- Configuring CBC10
- Configuring the transmission rate and CAN bus address
- Configuring the PDO message frames
- Assigning COB IDs and mapping parameters for free PDO mapping
- Process data interconnection
- Interconnecting process data for the PDO message frame
- Interconnecting the receive buffer
- Interconnecting the transmit buffer
- SDO access, process data
- Free CANopen PZD objects
- PDO access to the infeed
- Speed setpoint input and evaluation of the speed actual value
- Torque setpoint input and evaluation of the torque actual value
- Diagnosis
- Diagnostics LED "OPT
- Alarm object (Emergency Object)
- Drive-unit-internal error list ("predefined error field")
- Error register
- Response in the case of an error
- Operating modes
- Position-referred operating modes
- A.1 List of abbreviations
- A.2 Documentation overview
- A.3 CANopen glossary
- Index
SINAMICS S120
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Field of application
- Product variants
- Platform Concept and Totally Integrated Automation
- Introduction
- SINAMICS S120 Components
- Power Sections
- System Data
- Overview: line filters
- Basic Line Filter for Active Line Modules
- Safety information
- Interface Description
- Line/load connection
- Dimension Drawing
- Wideband Line Filter for Active Line Modules
- Technical Specifications
- Dimension Drawings
- Line reactors for Active Line Modules
- Connection description
- Line reactors for Smart Line Modules
- Line connection variations
- Operation of the line connection components on the supply network
- Operation of the line connection components via an autotransformer
- Operation of the line connection components via an isolating transformer
- Line connection via a ground-fault circuit interrupter
- Active Line Modules with Internal Air Cooling
- Connection example
- X1 line connection
- X200-X202 DRIVE-CLiQ interfaces
- EP terminals X21
- X24 24 V terminal adapter
- Installation
- Electrical connection
- Active Line Modules with External Air Cooling
- Line connection
- Meaning of the LEDs on the active line module
- Smart Line Modules (5 kW and 10 kW) with internal air cooling
- X21 terminals: smart line module
- X22 terminals: smart line module
- Meaning of the LEDs on the smart line module
- Smart Line Modules (16 kW and 36 kW) with internal air cooling
- Smart Line Modules (5 kW and 10 kW) with external air cooling
- Motor Modules Booksize
- Motor Modules with Internal Air Cooling
- Connection Examples
- Motor/brake connection
- X21/X22 EP terminals/temperature sensor connection motor module
- Meaning of the LEDs on the motor module
- Motor Module with external air cooling
- DC link components Booksize
- Braking resistor connection X1
- Meaning of the LEDs on the braking module
- Mounting
- Braking resistors
- Capacitor Module
- Control Supply Module (CSM)
- Options
- Meaning of the LEDs on the control supply module
- Voltage Clamping Module (VCM)
- X1 functional ground
- Shielded terminal plates
- Overview
- DC link supply adapter
- DC link connection
- DC link adapter
- DRIVE-CLiQ Flanged Coupling
- Cabinet Configuration and EMC Booksize
- Directives and standards
- Selection of devices required for operation of SINAMICS
- Overcurrent Protection by Means of Line Fuses or Circuit-Breakers
- Line contactors
- Selection of power supply units
- Typical 24-V component power consumption
- Overcurrent protection
- Arrangement of components and devices
- Information about electromagnetic compatibility (EMC) and cable laying
- Cable Shielding and Routing
- Equipotential bonding
- Connection methods
- Motor connector
- Power connector (X1/X2)
- V terminal adapter
- Cooling
- Information about ventilation
- Power loss of components in rated operation
- Dimensioning Climate Control Equipment
- Service and Support
- Spare parts
SINAMICS S120
Table of contents
- Preface
- Safety Integrated Function Manual, 12/2018, 6SL3097-5AR00-0BP1
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Industrial security
- Fundamental safety instructions for Safety Integrated
- Residual risk
- General information about SINAMICS Safety Integrated
- Safety Integrated Basic Functions
- Safety Integrated Extended Functions
- Safety Integrated Advanced Functions
- Supported functions: HLA module
- HLA: Safety Integrated Extended Functions
- HLA: Safety Integrated Advanced Functions
- Drive products with integrated safety functions
- Examples of how the safety/diagnostic functions can be applied
- Drive monitoring with or without encoder
- General information about operating components with Safety Integrated activated
- Overview of Safety Integrated functions
- Safe Torque Off (STO)
- Safe Stop 1 (SS1)
- Safe Brake Control (SBC)
- Control possibilities
- Safe Operating Stop (SOS)
- Safe Stop 2 (SS2)
- Safely Limited Speed (SLS)
- Safe Speed Monitor (SSM)
- Safe Direction (SDI)
- Safe Brake Test (SBT)
- Safely-Limited Acceleration (SLA)
- Safely-Limited Position (SLP)
- Transferring safe position values (SP)
- Safe Cam (SCA)
- Description of Safety Integrated functions
- Safe Torque Off (STO) for SINAMICS HLA
- Safe Stop 1 (SS1, time controlled)
- SS1 with external stop
- Function diagrams and parameters
- SBC for Motor Modules in the chassis format
- Hardware required for SBC
- Safety faults
- Forced checking procedure (test stop)
- Safe Stop 1 without encoder
- Safe Stop 1 with external stop
- SS2 with external stop (SS2E)
- Safe Stop 2 Extended Stop and Retract (SS2ESR)
- Overview of important parameters
- Interaction with EPOS
- Safely Limited Speed without encoder
- Safely-Limited Speed without selection
- EPOS and safe setpoint velocity limitation
- Safe Speed Monitor with encoder
- Safe Speed Monitor without encoder
- Safe Direction with encoder
- Safe Direction without encoder
- Safe Direction without selection
- Safely Limited Acceleration (SLA)
- Communication via SIC/SCC
- Safe Acceleration Monitor (SAM)
- Safe Brake Ramp (SBR)
- Safe actual value acquisition
- Notes regarding setting parameters for safe actual value sensing without encoder
- Safe gearbox stage switchover
- Retraction
- Synchronous transfer of safe position values
- Safe referencing
- Control signals by way of terminals on the Control Unit and Motor / Power Module
- Simultaneity and tolerance time of the two monitoring channels
- Bit pattern test
- STO via terminals of the Power Modules Blocksize (CU310-2)
- Activation via PROFIsafe
- Enabling of the control via PROFIsafe
- Selecting a PROFIsafe telegram
- Telegram format
- Process data
- S_STW2 and S_ZSW2 (Basic Functions)
- S_STW1 and S_ZSW1 (Extended/Advanced Functions)
- S_STW2 and S_ZSW2 (Extended/Advanced Functions)
- Additional process data
- Control via TM54F
- Assigning Safety Integrated Functions to the F-DI/TM54F
- Overview of the F-DIs
- Overview of the F-DOs
- Communication failure via PROFIsafe or with TM54F
- Initiating ESR for a communication failure
- Control of the Extended/Advanced Functions via F-DI (for CU310-2)
- Function of the F-DO
- Motion monitoring without selection
- Safety Info Channel and Safety Control Channel
- Configuring
- Applications
- Send data for SIC and SCC
- Receive data for SCC
- Safety Integrated firmware versions
- Parameters, checksum, version
- Handling the Safety password
- DRIVE-CLiQ rules for Safety Integrated Functions
- Forced dormant error detection (test stop)
- Safety Integrated and ESR
- Commissioning Safety Integrated functions
- Prerequisites for commissioning the Safety Integrated functions
- Setting the sampling times
- Commissioning: Basic procedure
- Accepting the settings in the drive
- basic functions
- Commissioning via direct parameter access
- Extended and Advanced Functions
- General settings
- Configuring the control of the safety functions
- Function status of the Safety Integrated settings
- Commissioning CU310-2
- Forced checking procedure (test stop) of the CU310-2
- Test mode 1: Evaluation of internal diagnostic signal (passive load)
- Test mode 2: Read back F-DO in DI (relay circuit)
- Test mode 3: Read back F-DO into the DI (actuator with feedback signal)
- Test stop mode parameters
- Commissioning TM54F
- Forced checking procedure (test stop) of the TM54F
- PROFIsafe communication
- PROFIsafe via PROFINET
- Modular machine concept Safety Integrated
- Information pertaining to series commissioning
- Application examples
- Acceptance test
- General information about the acceptance test
- Contents and depth of the acceptance test
- Content of the partial acceptance test
- Test scope for specific measures
- Relevant checksums for the acceptance
- Acceptance test with Startdrive
- Preparing the acceptance test
- Performing the acceptance test (example)
- Completing the acceptance test with report
- Transferring acceptance test results
- Safety logbook
- Latest information
- Certification
- Probability of failure of the safety functions (PFH value)
- Response times
- Control of Basic Functions via PROFIsafe (CU310-2 and CU320-2)
- Control of Basic Functions via TM54F
- Control of Extended Functions with encoder via PROFIsafe (CU310-2 and CU320-2)
- Control of Extended Functions with encoder via TM54F (CU310-2 and CU320-2)
- Control of Extended Functions with encoder via terminals (only CU310-2)
- Control of Extended Functions without encoder via terminals (only CU310-2)
- Control of Extended Functions without encoder via TM54F (CU310-2 and CU320-2)
- Control of Advanced Functions with encoder via PROFIsafe (CU310-2 and CU320-2)
- Control of Advanced Functions with encoder via TM54F (CU310-2 and CU320-2)
- Control of Advanced Functions with encoder via terminals (only CU310-2)
- Advanced Functions without encoder via PROFIsafe (CU310-2 and CU320-2)
- Information pertaining to component replacements
- Note regarding firmware update
- Stop response priorities
- Acknowledging safety faults
- Message buffer
- General information
- Functional safety
- Safety of machinery in Europe
- Harmonized European Standards
- Standards for implementing safety-related controllers
- DIN EN ISO 13849-1
- EN 62061
- Series of standards IEC 61508 (VDE 0803)
- Risk analysis/assessment
- Risk reduction
- Machine safety in the USA
- NFPA 79
- Machine safety in Japan
- Equipment regulations
- Other safety-related issues
- A.1 Modules available in Startdrive
- A.2 List of abbreviations
- A.3 Documentation overview
- A.4 Change history
- A.5 Stop versions
- Index
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Introduction
- NCK alarms
- Structure of the diagnostics manual
- HMI alarms
- SINAMICS alarms
- Alarm number ranges
- System error alarms
- manual mode
- D drive alarms
- PLC alarms
- List of actions
- System reactions
- Cancel criteria for alarms
- System reactions for SINAMICS alarms
- A.1 List of abbreviations
- A.2 Feedback on the documentation
- A.3 Documentation overview
SINAMICS S120
Table of contents
- SINUMERIK 840D sl, 840Di sl, SINAMICS, Diagnostics Manual (DAsl)
- Table Of Contents
- Subject matter of this manual
- Number ranges of the alarm numbers
- System errors
- Overview of Alarms
- HMI-Alarms
- SINAMICS-Alarms
- Drives alarms
- PLC alarms
- List of Action Numbers
- System Reactions
- Cancel criteria for alarms
- System reactions on SINAMICS Alarms
- A.1 Abbreviations
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- PLC commissioning
- Principle representation of SINUMERIK 840D sl components for commissioning
- Commissioning SINAMICS drives
- Safety information
- ESD notices
- Requirements for commissioning
- Software and hardware requirements
- Communication interfaces
- Commissioning tool on PG/PC
- Example configuration
- NCK start-up
- NCK and PLC general reset
- Boot completed
- Connect PG/PC with the PLC
- Setting up the communication
- Creating a project
- Inserting a SIMATIC station 300
- Insert NCU 7x0 in HW config
- Configuring the properties of the network interfaces
- Insert NX in HW Config
- End hardware configuration and load to the PLC
- Creating a PLC program
- Modifying Ethernet machine control panel in OB100
- Loading the project to the PLC
- Configuring an Ethernet machine control panel
- Triggering a reset (warm restart) for NCK and drive system
- First commissioning of the PLC completed
- Introduction to commissioning of SINAMICS drives
- Activate the factory settings
- First commissioning of the drive units
- Updating the component firmware
- Commissioning using a drive wizard
- Parameterization of infeed
- Parameterization of the drives
- Commissioning of listed motor and encoder via SMC
- Commissioning of third-party motor and additional second encoder via SMC
- First commissioning of SINAMICS drive ended
- Commissioning communication NCK<->Drive
- Configuration input/output address and telegram
- Commissioning communication NCK<->Drive completed
- System data
- Normalization of phys. units of machine data and setting data
- Modifying scaling machine data
- Loading default machine data
- Switching over the measuring system
- traversing ranges
- Cycle times
- NCK utilization
- Velocities
- Memory configuration
- Parameter sets of axis/spindle
- Parameterize axis data
- Parameterization of absolute measuring systems
- DSC (Dynamic Servo Control)
- Rotary axes
- Positioning axes
- Indexed axes/"Hirth" axes
- Position controller
- Speed setpoint matching
- Drift compensation
- Velocity matching (axis)
- Axis monitoring
- Axis homing
- Incremental measuring system
- Distancecoded reference marks
- Absolute encoders
- Interface signals and machine data
- Parameterization of spindle data
- Spindle measuring systems
- Speeds and setpoint adjustment for spindle
- Position spindle
- Synchronizing spindle
- Spindle monitoring
- Spindle data
- Optimize the drive
- Measuring functions
- Frequency response measurements
- Speed control loop measurement
- Position control loop measurement
- Circularity test measurement
- Servo trace
- Further optimization options
- Managing user data
- User data backup
- Preassignments when saving PLC data
- Series commissioning
- Configuration of the properties of the network interface for PROFIBUS
- Separate NCK and PLC general reset
- Configuring the communication between the PLC and the drive
- Integrating PG/PC into the network (NetPro)
- Integrating PG/PC into NetPro
- PG/PC interface configuration
- Assigning interfaces
- Loading the HW config to NCU
- Tips for commissioning SINAMICS drives
- Drive states
- Diagnostics for pending alarms
- Drive (SERVO) parameter RESET, individual
- Version display of the drives (SERVOs)
- Checking/setting power supply data settings
- Identification/Optimization "ALM > Infeed/Configuration
- NCU 7x0 and NX1x Terminal Assignment
- Extending/checking the topology
- Check topology
- Overview - Assignment of SINAMICS and NCK machine data for communication via PROFIBUS
- Drive-object assignment for PROFIBUS connection
- Commissioning NX <-> Drive
- PROFIBUS machine control panel on the HMI
- Load GSD file (contains machine control panel)
- Modifying PROFIBUS machine control panel in OB100
- Licensing
- Overview
- Web License Manager
- CF Card and hardware serial numbers
- SINUMERIK License Key
- Assigning via Web License Manager
- You can execute an assignment via customer login as follows
- Assigning via Automation License Manager
- Installing the Automation License Manager
- Enabling/disabling SINUMERIK plug-ins
- Assigning parameters to the TCP/IP communication with a control system
- How to refresh the navigation view: "Manage
- Displaying the license information of a piece of hardware
- Creating a control image (offline)
- Performing a license requirement alignment for a piece of hardware
- Transferring license information for a control image (offline) to a control system (online)
- Internet links
- Fundamentals
- Drive Objects (DO's) and Drive components
- BICO interconnection
- Transfer telegrams
- Structure of the telegram with the process data for SINUMERIK 840D sl
- Process data for receiving and sending
- Control- and status-word bits for NCK<->drive communication
- Drive to NCK
- PLC program
- Fundamentals of creating a PLC user program
- Machine and setting data
- Machine data fundamentals
- Handling the machine data
- Protection levels
- Protection level fundamentals
- Axis data
- Axis configuration
- Axis assignment
- Axis names
- Setpoint/actual value channels
- Spindle modes
- Axis mode
- A.1 Abbreviations
- A.2 Small SINAMICS Glossary
- A.3 Publication-specific information
- A.3.2 Overview
- Index
SINAMICS S120
Table of contents
- Table Of Contents
- Table Of Contents
- Siemens S120_EN_rev06-08062017.docx
- POWER MODULE
- Safety instructions
- Interface description
- Dimension drawings
- Wire assembly
- Technical data
- POWER MODULE CHASSIS ( ≥ 210A)
- Electrical connection
- Line filter (PM Chassis only)
- ELECTROMAGNETIC COMPATIBILITY
- BRAKING RESISTORS
- Mounting
- PM CHASSIS ( ≥ 210A)
- Description Braking Resistors
- Dimension drawing
- CONTROL UNIT CU310-2 PN (PROFINET)
- POWER WIRING
- SIEMENS S120 ELECTRICAL WIRING
- THERMOCOUPLE
- COMPUTER PROGRAMMING (preferable)
- Important functions in the STARTER commissioning tool
- CONFIGURATION of PC CONNECTION
- CONNECTION PC-INVERTER
- Alignment software versions PC-inverter
- PROGRAMMING WITH KEYBOARD AND MENU
- Displays and using the BOP20
- Example: Changing a parameter
- Fault and alarm displays
- PARAMETERS
- INVERTER COMMISSIONING
- PARAMETERS LIST
- CONFIGURATION PARAMETERS
- UPWARDS
- DOWNWARDS
- RE-LEVELING
- ACQUISITION OF OPERATION DATA AND TRACKS ON PC
- ACTIVE FAULTS
- CHECKS AND MAINTENANCE
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Safety instructions for electromagnetic fields (EMF)
- Handling electrostatic sensitive devices (ESD)
- Industrial security
- Residual risks of power drive systems
- General information
- Grid types
- Island grid
- Microgrid
- Standards and directives
- Grid codes/standards
- Function modules
- Typical applications of grid infeed to generate power
- Description of the function modules
- Identification of the transformer data
- Black start in an island grid
- Function module, dynamic grid support
- Grid monitoring anti-islanding
- Voltage-time monitoring
- Other monitoring functions that can be activated
- Additional closed-loop controls function module
- Additional closed-loop controls for current-controlled operation
- Dynamic grid support
- DC component controller
- Negative sequence system current controller
- Grid-friendly transformer magnetization
- Controls for grid droop operation
- U-f droop control
- Damping power oscillations
- Transformer model and identification
- Back-to-back operation of Active Line Modules
- Safety notices
- Preconditions
- Basic commissioning
- Commissioning example for an infeed with voltage and frequency control for an island grid
- Function modules for creating a line infeed in an island grid
- Adapting the topology and the VSM10 assignments
- Performing additional parameter settings in the expert list
- Signal interfaces
- Commissioning example of an infeed with dynamic grid support for a power grid
- Function modules for creating a line infeed in a power grid
- Additional parameter settings for grid monitoring
- Commissioning the grid transformer
- Overview of important parameters
- Function block diagrams
- Commissioning the grid droop control
- Synchronizing an island grid to an external power grid
- Commissioning of dynamic grid support
- Commissioning the frequency-time monitoring
- Commissioning additional monitoring functions
- Commissioning cos phi display
- Commissioning supplementary controls
- Active current limiting
- Current limiting for dynamic grid support
- Apparent current limiting for grid droop control
- Notes for commissioning systems for operation on grids with low short-circuit power fault level) and variable grid parameters
- Control Units
- Chassis format
- Air-cooled Active Line Modules for the grid infeed, chassis format
- Safety information
- Interface description
- Connection example
- Line/load connection
- X9 terminal strip
- X42 terminal strip
- Significance of the LEDs on the Control Interface Module in the Active Line Module
- Dimension drawing
- Electrical connection
- Technical data
- Permissible range for the step-up factor
- Active Interface Modules, liquid-cooled
- Liquid-cooled Active Line Modules for the grid infeed, chassis format
- X41 EP terminal / temperature sensor connection
- DRIVE-CLiQ interfaces X400, X401, X402
- Meaning of the LEDs on the Control Interface Module in the Active Line Module
- Installation
- Technical specifications
- Function diagrams
- A.1 Glossary
- A.2 Cable lugs
- Index
SINAMICS S120
Table of contents
- Foreword
- AC Drive Manual, (GH6), 07/2016, 6SL3097-4AL00-0BP5
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Safety instructions for electromagnetic fields (EMF)
- Industrial security
- Residual risks of power drive systems
- System overview
- Platform Concept and Totally Integrated Automation
- Overview, SINAMICS S120 AC Drive
- SINAMICS S120 components
- System data
- Safety data for Power Modules, chassis format
- Derating
- Mains connection and line-side power components
- Information on the disconnector unit
- Overcurrent protection by means of line fuses and circuit breakers
- Line fuses for Power Modules blocksize format 400 V
- Line fuses for Power Modules blocksize format 690 V
- Power Modules chassis format
- Using residual-current devices
- Surge voltage protection
- Line filter
- Safety instructions for line filters
- Electromagnetic compatibility (EMC) of the system
- Dimension drawings
- Mounting
- Technical data
- Technical data, Chassis line filter
- Line reactors
- Electrical Connection
- Chassis line reactors
- Methods of line connection
- Operation of the line connection components via an autotransformer
- Safety instructions for Power Modules
- Blocksize Power Modules (PM240-2)
- Requirements for UL/cUL/CSA
- Interface description
- Line supply connection
- Motor connection
- Braking resistor and DC link connection
- Safe brake relay connection
- STO via Power Module terminals
- Connection example
- Push through Power Modules
- Drilling patterns
- Mounting dimensions and tightening torques
- Mounting the shield connection plate
- V Power Modules
- Characteristics
- Power Modules Chassis
- Terminal Block X9
- X42 terminal strip
- DRIVE-CLiQ interface X400-X402
- Meaning of the LEDs on the Power Module
- Blocksize
- Connection examples
- Installation
- Chassis
- Safety instructions for Braking Modules chassis format
- Braking Module for frame size FX
- Braking Module for frame size GX
- X21 digital inputs/outputs
- S1 Threshold switch
- Installing a Braking Module in a Power Module, frame size FX
- Installing a Braking Module in a Power Module, frame size GX
- Braking resistors
- Safety instructions for braking resistors chassis format
- Dimension drawing
- Safety instructions for motor reactors
- Safety instructions for sine-wave filters
- dv/dt filter plus Voltage Peak Limiter
- Safety instructions for dv/dt filter plus Voltage Peak Limiter
- Connecting the dv/dt filter plus Voltage Peak Limiter
- Dimension drawing, dv/dt reactor
- Dimension drawing of the voltage peak limiter
- dv/dt filter compact plus Voltage Peak Limiter
- Connecting the dv/dt filter compact plus Voltage Peak Limiter
- Dimension drawing of dv/dt filter compact plus Voltage Peak Limiter
- Introduction
- Control Unit Adapter
- Safety instructions for Control Units and Control Unit Adapters
- Control Unit CU310-2 PN (PROFINET)
- X22 serial interface (RS232)
- X23 HTL/TTL/SSI encoder interface
- X100 DRIVE-CLiQ interface
- X121 digital inputs/outputs
- X124 Electronics power supply
- X127 LAN (Ethernet)
- X130 digital input (fail safe) digital output
- X131 digital inputs/outputs and analog input
- X150 P1/P2 PROFINET
- Measuring sockets
- RESET button
- Meaning of the LEDs
- Behavior of the LEDs in the operating state
- X21 PROFIBUS
- PROFIBUS address switch
- S5 DIP switch
- Memory card
- X200-X202 DRIVE-CLiQ interfaces
- X224 electronics power supply
- Control Unit Adapter CUA32
- X220 HTL/TTL/SSI encoder interface
- Mounting Control Units and Control Unit Adapters
- Basic Operator Panel BOP20
- Sensor Modules
- Sensor Module Cabinet-Mounted SMC10
- Sensor Module Cabinet-Mounted SMC20
- Sensor Module Cabinet-Mounted SMC30
- Protective conductor connection and shield support
- Option module Safe Brake Relay
- Brake connection
- Safe Brake Adapter optional module
- Safety instructions for Safe Brake Adapters
- X11 interface to the Control Interface Module
- X15 fast de-energization
- DRIVE-CLiQ cabinet bushings
- DRIVE-CLiQ cabinet bushing for cables with M12 plug/socket
- DRIVE-CLiQ coupling
- Mounting frame
- General information
- Safety instructions for control panel manufacturing
- Information on electromagnetic compatibility (EMC)
- Classification of EMC behavior
- Cable shielding and routing
- V DC Supply Voltage
- Overcurrent protection
- Overvoltage protection
- Selecting power supply units
- Connection Methods
- DRIVE-CLiQ signal cables without 24 V DC cores
- MOTION-CONNECT DRIVE-CLiQ signal cables with DRIVE-CLiQ connector and M12 socket
- Comparison of DRIVE-CLiQ signal cables
- Combined use of MOTION-CONNECT 500 and MOTION-CONNECT 800PLUS
- Power cables for motors
- Comparison of MOTION-CONNECT power cables
- Current-carrying capacity and derating factors for power cables and signal cables
- Spring-loaded terminals
- Protective connection and equipotential bonding
- Information on control cabinet cooling
- Ventilation
- Power loss of components in rated operation
- Power loss for line reactors and line filters
- Safety instructions for service and maintenance
- Service and maintenance for components, Blocksize format
- Replacing the fan on the PM240-2
- Service and maintenance for Chassis format components
- Maintenance
- Installation equipment
- Replacing components
- Replacing the Powerblock, Power Module, frame size GX
- Replacing the Control Interface Module, Power Module, frame size FX
- Replacing the Control Interface Module, Power Module, frame size GX
- Replacing the fan, Power Module, frame size FX
- Replacing the fan, Power Module, frame size GX
- Forming the DC link capacitors
- Recycling and disposal
- A.1 List of abbreviations
- A.2 Documentation overview
- Index
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Safety instructions
- Handling electrostatic sensitive devices (ESD)
- Industrial security
- Safety Integrated safety instructions
- Probability of failure of the safety functions
- Residual risk
- Overview of Safety Integrated functions
- Supported functions
- Safety Integrated Basic Functions
- Safe Stop 1 (SS1)
- Safe Brake Control (SBC)
- Safety Integrated Extended Functions
- Safe Operating Stop (SOS)
- Safe Stop 2 (SS2)
- Safely Limited Speed (SLS)
- Safe Speed Monitor (SSM)
- Safe Direction (SDI)
- Safely-Limited Position (SLP)
- Safe Brake Test (SBT)
- Commissioning - drive-based
- Activating the commissioning mode
- Canceling the commissioning mode
- Exit the commissioning mode
- Copying or confirming SI data
- Working with parameter lists
- Safety overview
- Safety Integrated overview
- Safety Integrated overview - details
- Safety Integrated overview - checksums
- Making the basic safety settings
- Options
- Configuration
- Encoder parameterization
- Telegram configuration
- Safety Integrated functions
- Safe Torque Off (STO)/Safe Stop 1 (SS1) - basis function
- Safe Torque Off (STO) - extended function
- Safe Stop 1 (SS1) Extended Function
- Safe Stop 2 (SS2)/Safe Operating Stop (SOS)
- Safe Acceleration Monitor (SAM)
- Safely Limited Position (SLP)
- Introduction
- Configuring the TM54F
- Inputs
- Outputs
- Drive groups
- TM54F checksums
- Content of the complete acceptance test
- Sequence of an acceptance test
- Setting areas of the acceptance test
- Configuring and performing an acceptance test
- Planning
- From the function table to the logic diagram
- Preconditions for commissioning
- Parameterizing the TM54F
- Connecting safe outputs
- TM54F terminal description
- Controlling with the SIRIUS 3SK or SIRIUS 3RK relay
- Control of the TM54F with SIRIUS 3RK
- Configuration of the SI functions for the drive
- Setting parameters SLS1-4, SBC, SS1, SS2
- SINUMERIK 828D control system
- Calling diagnostic views
- Safety Integrated diagnostics overview
- Safety Integrated drives
- Extended functions
- TM54F
- Safety Integrated checksums
- Safety Integrated global checksums
- Drive checksums
- Safety Integrated alarms
- Acknowledging hardware replacement
- Latest information
- Certifications
- General
- Safety of machinery in Europe
- Machine safety in the USA
- NRTL listing
- ANSI B11
- Machine safety in Japan
- Equipment regulations
- Other safety-related issues
- A.1 Abbreviations
- A.2 Documentation overview SINUMERIK 828D
- Index
SINAMICS S120
Table of contents
- Infeed
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Supply
- Active infeed
- Line and DC link identification
- Active infeed open-loop control
- Reactive current control
- Index
- Smart infeed
- Smart Infeed open-loop control
- Basic Infeed
- Basic Infeed open-loop control
- Line contactor control
- Pre-charging and bypass contactor (chassis)
- Extended Setpoint Channel
- Extended setpoint channel servo (booksize)
- Activating the "extended setpoint channel" function module in servo mode
- Fixed speed setpoints
- Motorized potentiometer
- Main/supplementary setpoint and setpoint modification
- Direction of rotation limiting and direction of rotation changeover
- Suppression bandwidths and setpoint limitation
- Ramp-function generator
- Operating Modes
- Servo control
- Speed setpoint filter
- Speed controller adaptation
- Torque-controlled operation
- Torque setpoint limitation
- Current controller
- Current setpoint filter
- Optimizing the current and speed controller
- V/f Control for Diagnostics
- Operation without encoder
- Pole position identification
- Vdc control
- Travel to fixed stop
- Vertical axes
- Vector control
- Vector control with encoder
- Speed controller
- Speed controller pre-control and reference model
- Droop function
- Closed-loop torque control
- Torque limiting
- Motor data identification and rotating measurement
- Automatic encoder adjustment
- Vector V/f control (r0108.2 = 0)
- Voltage boost
- Slip compensation
- Notes on commissioning vector motor types
- Extended functions
- Technology Controller function module
- Description
- Examples
- Commissioning
- Extended Monitoring Functions function module
- Integration
- Simple brake control
- Extended Brake Control function module
- Runtime (operating hours counter)
- Automatic restart function (vector)
- References
- Parallel Connection of Chassis Power Units (Vector) function module
- Sample applications
- Friction characteristic technology function
- Motor changeover
- Example of changing over between four motors
- Example of a star / delta changeover
- Simulation mode (vector)
- Features
- Parking axis and parking encoder
- Examples of parking axis and parking encoder
- Ramp-up with partial topologies
- Sinusoidal filter
- Flying restart (vector)
- Basic Information about the Drive System
- Parameters
- Data sets
- Drive objects
- BICO technology: interconnecting signals
- List of Abbreviations
SINAMICS S120
Table of contents
- Preface
- Startdrive
- Getting Started, 12/2018, 6SL3097-5AG30-0BP0
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Equipment damage due to electric fields or electrostatic discharge
- Warranty and liability for application examples
- Industrial security
- Residual risks of power drive systems
- Overview
- Startdrive commissioning tool
- Project navigation
- Device view
- Parameterization editor
- Parameter view
- Inspector window
- Device configuration detection
- User interface - Control panel
- Information system - online help
- Opening the information system
- Fundamentals
- Safety instructions for commissioning
- BICO interconnections
- Interconnect BICO inputs
- Interconnecting BICO outputs
- Comparing parameter settings
- Permanently save the settings
- Restoring factory settings
- Loading project data from a drive unit
- Commissioning
- Commissioning workflow
- Check lists to commission SINAMICS S
- Creating a project offline in Startdrive
- Creating a new project (in the Project view)
- Inserting the drive unit offline
- Inserting an infeed unit
- Making detailed settings
- Inserting a Motor Module or Power Module
- Inserting and specifying a Motor Module
- Inserting and specifying a Power Module
- Connecting several modules in parallel
- Changing the drive object type
- Inserting a motor
- Inserting and specifying motors from the motor list
- Inserting and specifying motors that are missing from the motor list
- Inserting measuring systems
- Inserting an encoder
- Specifying the encoder evaluation
- Inserting additional system components
- Adding a CBE20 Communication Board
- Adding a Terminal Board
- Establishing an online connection to the drive unit
- Using an online connection via the Ethernet interface
- Alternative: Loading the configuration of the drive into the project
- Revising the configuration
- Alternatively: Creating a project with a device configuration derived from the hardware
- Transferring the determined device configuration to Startdrive
- Control Unit
- Supported browsers
- Setting or changing web server user accounts
- Configuring inputs/outputs of the Control Unit
- Bidirectional digital inputs/outputs
- Measuring sockets
- Infeed unit
- Line data / operating mode
- Enable logic
- Drive axes
- Function modules
- Control mode
- Limits
- Drive settings
- Sampling times/pulse frequency
- Actual value processing
- Rotor position synchronization
- Mechanical system
- VECTOR drives
- Optimization runs
- Loading the project to the target device
- Commissioning a drive
- Traversing the drive with speed specification
- A.1 List of abbreviations
- A.2 Documentation overview
- A.3 Shortcut menus and icons in Startdrive
- A.3.2 BICO interconnections
- Index
SINAMICS S120
Table of contents
- Preface
- Commissioning Manual Commissioning Manual, (IH1), 01/2011, 6SL3097-4AF00-0BP1
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Preparation for commissioning
- Check lists to commission SINAMICS S
- PROFIBUS components
- Rules for wiring with DRIVE-CLiQ
- Recommended DRIVE-CLiQ rules
- Wiring example for drives in vector control mode
- Wiring example for parallel connection of Motor Modules in vector control mode
- Sample wiring: Power Modules
- Changing the offline topology in STARTER
- Offline correction of the reference topology
- Sample wiring for servo drives
- Sample wiring for vector V/f drives
- System sampling times and number of controllable drives
- Optimizing DRIVE-CLiQ
- Default settings for the sampling times
- Powering-up/powering-down the drive system
- Commissioning
- Safety guidelines
- STARTER commissioning tool
- Activating online operation: STARTER via PROFIBUS
- Activating online operation: STARTER via Ethernet
- Activating online operation: STARTER via PROFINET IO
- Basic Operator Panel 20 (BOP20)
- Displays and using the BOP20
- Fault and alarm displays
- Controlling the drive using the BOP20
- Important functions via BOP20
- Creating a project in STARTER
- Searching for a drive unit online
- First commissioning, servo control mode, booksize format
- Task
- Component wiring (example)
- Signal flow of the commissioning example
- Commissioning with STARTER (example)
- First commissioning control mode vector U/f in booksize format
- First commissioning, vector control mode in the chassis format
- First commissioning, control mode vector AC Drive in the booksize format
- Quick commissioning using the BOP (example)
- First commissioning, control mode servo AC Drive in the booksize format
- Commissioning of power units connected in parallel
- Learn devices
- Selection and configuration of encoders
- Commissioning linear motors (servo)
- Commissioning: Linear motor with one primary section
- Commissioning: Linear motor with several identical primary sections
- Thermal motor protection
- Measuring system
- Checking the linear motor by taking measurements
- Notes on commissioning SSI encoders
- Notes on the commissioning of a 2-pole resolver as absolute encoder
- Temperature sensors for SINAMICS components
- Diagnostics via LEDs
- Control Unit 320-2DP during booting
- Control Unit 320-2DP in operation
- Control Unit 320-2PN while booting
- Control Unit 320-2PN in operation
- Description of the LED states of a CU 310-2
- Control Unit 310-2DP during booting
- Control Unit 310-2DP in operation
- Control Unit 310-2PN while booting
- Control Unit 310-2PN in operation
- Power units
- Basic Line Module booksize
- Smart Line Modules booksize 5 kW and 10 kW
- Smart Line Modules booksize 16 kW to 55 kW
- Single Motor Module / Double Motor Module / Power Module
- Braking Modules booksize format
- Motor Module booksize compact format
- Control Interface Module in the Active Line Module chassis format
- Control Interface Board in the Active Line Module chassis format
- Control Interface Module in the Basic Line Module chassis format
- Control Interface Board in the Basic Line Module chassis format
- Control Interface Module in the Smart Line Module chassis format
- Control Interface Board in the Smart Line Module chassis format
- Control Interface Module in the Motor Module chassis format
- Control Interface Board in the Motor Module chassis format
- Control Interface Module in the Power Module chassis format
- Control Interface Board in the Power Module chassis format
- Additional modules
- Meaning of the LEDs on the Control Interface Module in the Power Module
- Meaning of the LEDs on the Control Interface Board in the Power Module
- Sensor Module Cabinet SMC10 / SMC20
- Meaning of LEDs on the Sensor Module Cabinet-Mounted SMC30
- Communication Board CBC10 for CANopen
- Communication Board Ethernet CBE20
- Voltage Sensing Module VSM10
- DRIVE-CLiQ Hub Module DMC20
- Terminal Module
- Terminal Module TM31
- Terminal Module TM41
- Terminal Module TM54F
- Terminal Module TM120
- Diagnostics via STARTER
- Trace function
- Measuring function
- Measuring sockets
- Diagnostic buffer
- Diagnostics of uncommissioned axes
- Fault and alarm messages
- Buffer for faults and alarms
- Configuring messages
- Parameters and function diagrams for faults and alarms
- Forwarding of faults
- Alarm classes
- Troubleshooting for encoders
- A.1 Availability of hardware components
- A.2 List of abbreviations
- Index
SINAMICS S120
Table of contents
- Foreword
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Safety instructions for electromagnetic fields (EMF)
- Industrial security
- Residual risks of power drive systems
- System overview
- Overview
- System data
- High Frequency Modules, line connection
- High Frequency Modules
- Safety instructions for High Frequency Modules
- HF Motor Module
- Interfaces
- X21 EP terminals/temperature sensor motor module
- X200-X202 DRIVE-CLiQ interfaces
- Meaning of the LEDs
- Dimension drawing
- HF Sine Filter Module
- HF Choke Module interfaces
- X21 outputs for temperature monitoring
- Voltage Protection Module Connection
- Motor connection
- Busbars
- HF Damping Module interfaces
- X21 inputs for temperature monitoring
- Dimension drawings
- HF Damping Module
- Installation
- Electrical connection
- Connecting the busbars
- Protective conductor connection of the HF module
- Connection examples
- High Frequency Drive with components in the chassis format
- Technical data
- Characteristics
- Description
- Safety instructions for Voltage Protection Modules
- X3 signaling contact
- Connection busbars U, V, W, PE
- Connection example
- Connecting signaling contact X3
- Braking Module Booksize
- Safety instructions for Braking Modules Booksize
- Interface description
- X1 braking resistor connection
- X21 digital inputs/outputs
- Configuration instructions
- Braking Module Booksize Compact
- Safety instructions for Braking Modules Booksize Compact
- X22 digital output/temperature switch
- DIP switch
- Meaning of LEDs on the Braking Module Booksize Compact
- Mounting
- Characteristic curves
- Safety instructions for braking resistors
- Safety instructions for Control Supply Modules
- X1 line connection
- X24 24 V terminal adapter
- S1 DIP switch
- Fixing the cables to the rear cabinet panel
- Cable connection and shield support
- Features
- Star-delta or motor changeover
- Pole position identification
- DRIVE-CLiQ topology at the High Frequency Drive
- DRIVE-CLiQ topology at the HF line-up
- Commissioning with SINUMERIK Operate
- Workflow
- Displaying the configuration/topology
- Overview of important parameters
- General information
- V DC supply voltage
- V power supply and connection of components
- Typical 24 V current consumption of the components
- Selecting power supply units
- Connection system
- Screw terminals
- Cable lugs
- Protective connections and equipotential bonding
- Arrangement of the devices
- Service and maintenance
- Replacing the fan at the HF Damping Module
- Recycling and disposal
- A Appendix
- A.2 Documentation overview
- Index
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- The SINAMICS range of drives
- SINAMICS S120 drive system
- Technical specifications
- Standards
- Structure of a drive system with SINAMICS S120 Liquid Cooled
- Structure of a drive system with SINAMICS S120 Liquid Cooled and regulated infeed
- Structure of a drive system with SINAMICS S120 Liquid Cooled and unregulated infeed
- Line reactors for Power Modules
- Dimension drawing
- Line reactors for Basic Line Modules
- Active Interface Modules
- Safety information
- Interface description
- Connection example
- Line/load connection
- X609 terminal strip
- Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module
- Electrical connection
- Derating factors as a function of installation altitude and ambient temperature
- Description
- Line/DC link/motor connection
- X41 EP terminal / temperature sensor connection
- X42 terminal strip
- X46 Brake control and monitoring
- Cooling circuit connections
- Meaning of the LEDs on the Control Interface Module in the Power Module
- Installation
- Overload capability
- Derating factors as a function of coolant temperature
- Derating factors as a function of the ambient temperature
- Derating factors as a function of installation altitude
- Current derating as a function of the pulse frequency
- Introduction
- Basic Line Modules
- Meaning of the LEDs on the Control Interface Module in the Basic Line Module
- Active Line Modules
- X9 terminal strip
- Meaning of the LEDs on the Control Interface Module in the Active Line Module
- DC link/motor connection
- DRIVE-CLiQ interfaces X400, X401, X402
- Meaning of the LEDs on the Control Interface Module in the Motor Module
- Derating factors
- Parallel connection of Motor Modules
- Sine-wave filter
- Motor reactors
- dv/dt filter plus Voltage Peak Limiter
- Connecting the dv/dt filter plus Voltage Peak Limiter
- Dimension drawing, dv/dt reactor
- Dimension drawing of the voltage peak limiter
- dv/dt filter compact plus Voltage Peak Limiter
- Connecting the dv/dt filter compact plus Voltage Peak Limiter
- Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter
- general information
- Directives
- EMC-compliant design and control cabinet configuration
- Cooling circuit and coolant properties
- Cooling circuits
- Cooling circuit for stainless steel heat sinks
- Cooling circuit configuring information
- Equipotential bonding
- Coolant definition
- Inhibitors, anti-freeze, biocides
- Materials
- Anti-condensation measures
- Connection methods
- Service
- Chapter content
- Maintenance
- Servicing
- Replacing components
- Replacing the Control Interface Module, Power Module, frame size FL
- Replacing the Control Interface Module, Power Module, frame size GL
- Replacing the Control Interface Module, Motor Module, frame size FXL
- Replacing the Control Interface Module, Active Line Module and Motor Module, frame size GXL
- Replacing the Control Interface Module, Active Line Module and Motor Module, frame size HXL
- Replacing the Control Interface Module, Active Line Module and Motor Module, frame size JXL
- Replacing the Control Interface Module, Basic Line Module, frame size FBL
- Replacing the Control Interface Module, Basic Line Module, frame size GBL
- Replacing the electronic fan, Power Module, frame size FL
- Replacing the electronic fan, Power Module, frame size GL
- Replacing the electronic fan, Motor Module, frame size FXL
- Replacing the electronic fan, Active Line Module, and Motor Module, frame size GXL
- Replacing the electronic fan, Active Line Module, and Motor Module, frame size HXL
- Replacing the electronic fan, Active Line Module, and Motor Module, frame size JXL
- Replacing the electronic fan, Basic Line Module, frame size FBL
- Replacing the electronic fan, Basic Line Module, frame size GBL
- Replacing the fan, Active Interface Module, frame size GI
- Replacing the fan, Active Interface Module, frame size HI
- Replacing the fan, Active Interface Module, frame size JI
- Forming the DC link capacitors
- A.1 List of abbreviations
- Index
SINAMICS S120
Table of contents
- legal information
- Preface
- Getting Started with STARTER Getting Started, 11/2017, 6SL3097-4AG00-0BP5
- Table Of Contents
- Fundamental safety instructions
- Equipment damage due to electric fields or electrostatic discharge
- Warranty and liability for application examples
- Industrial security
- Residual risks of power drive systems
- SINAMICS S120 drive system
- Overview
- Hardware components
- System data of the SINAMICS S120 training case
- Wiring the components
- Creating a drive object
- Setting the communication interfaces
- Calling STARTER
- Assigning the Ethernet interface in STARTER
- Creating a drive project
- Configuring the drive object
- Configuring the Motor Module
- Special issues with the SINAMICS S120 training case
- Commissioning a drive
- A.1 List of important alarms and faults
- A.2 Restoring factory settings
- A.3 Documentation overview
SINAMICS S120
Table of contents
- Line Modules Booksize
- Foreword
- Components
- Booksize
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Field of application
- Versions
- Platform concept and Totally Integrated Automation
- Introduction
- SINAMICS S120 components
- Power sections
- System data
- Standards
- Overview: Line filters
- Combining line reactors and line filters
- Basic Line Filter for Active Line Modules with line reactor
- Interface description
- Line supply/load connection
- Dimension drawing
- Technical data
- Basic Line Filter for Active Line Modules with Active Interface Module
- Line/power connection
- Wideband Line Filter for Active Line Modules
- Dimension drawings
- Basic Line Filter for Basic Line Modules
- Basic Line Filter for Smart Line Modules
- Active Interface Modules (internal cooling)
- Safety information
- Connection example
- Electronics power supply X124
- X121 alarm contacts for temperature switch
- Installation
- Line reactors for Active Line Modules
- Connection description
- Line reactors for Smart Line Modules
- Line reactors for Basic Line Modules
- Line connection variants
- Operating line connection components on the line supply
- Operating line connection components via a matching transformer
- Operation of the line connection components via an autotransformer
- Assignment of autotransformers to Active Line Modules
- Assignment of autotransformers to Smart Line Modules
- Assignment of autotransformers to Basic Line Modules
- Operating line connection components via an isolating transformer
- Assignment of isolating transformers to Active Line Modules
- Assignment of isolating transformers to Smart Line Modules
- Assignment of isolating transformers to Basic Line Modules
- Technical specifications of the transformers
- Dimension drawings of the transformers
- Line connection via a residual-current circuit-breaker
- Active Line Modules with internal air cooling
- X1 line connection
- X200-X202 DRIVE-CLiQ interfaces
- EP terminals X21
- X24 24 V terminal adapter
- Description of the LEDs on the Active Line Module
- Installing
- Electrical connection
- Active Line Modules with external air cooling
- Line supply connection
- Meaning of the LEDs on the Active Line Module
- Basic Line Modules with internal air cooling
- X21 EP terminals
- Meaning of the LEDs on the Basic Line Module
- Mounting
- Braking resistors for Basic Line Modules
- Smart Line Modules (5 kW und 10 kW) with internal air cooling
- X21 terminals: Smart Line Module
- X22 terminals: Smart Line Module
- Meaning of the LEDs on the Smart Line Module
- Smart Line Modules (16 kW und 36 kW) with internal air cooling
- Smart Line Modules (5 kW und 10 kW) with external air cooling
- Motor Modules with internal air cooling
- Connection examples
- Motor/brake connection
- X21/X22 EP terminals / temperature sensor connection Motor Module
- X200-X203 DRIVE-CLiQ interface
- Meaning of the LEDs on the Motor Module
- Motor Module with external air cooling
- Braking Modules
- X21 digital inputs/outputs
- Meaning of the LEDs on the Braking Module
- Braking resistors for Braking Module
- Capacitor Module
- Control Supply Module
- Meaning of the LEDs on the Control Supply Module
- Voltage Clamping Module
- X1 functional ground
- Motor reactors
- Shield connecting plates
- Overview
- DC link rectifier adapter
- DC link connection
- DC link adapter
- Reinforced DC-link busbars
- Removing the DC link busbars
- DRIVE-CLiQ cabinet gland
- DRIVE-CLiQ coupling
- Information
- Directives
- Selecting devices required to operate SINAMICS
- Overcurrent protection by means of line fuses or circuit-breakers
- Line filter
- Line contactors
- V DC supply voltage
- Selecting power supply units
- Typical 24 V current consumption of the components
- Overcurrent protection
- Arrangement of components and equipment
- Drive line-up
- Information about electromagnetic compatibility (EMC) and cable routing
- Equipotential bonding
- Connection systems
- Connectable cable cross-sections
- Motor connector
- Power connector (X1/X2)
- V terminal adapter
- Cooling
- Information about ventilation
- Power loss of components in rated operation
- Dimensioning climate control equipment
- Service and Support Booksize
- Forming the DC link capacitors
- Spare parts
- A.1 List of abbreviations
- Index
SINAMICS S120
Table of contents
- Preface
- Commissioning Manual Commissioning Manual, (IH1), 01/2012, 6SL3097-4AF00-0BP2
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Requirements for commissioning
- Check lists to commission SINAMICS S
- PROFIBUS components
- PROFINET components
- Rules for wiring with DRIVE-CLiQ
- Recommended DRIVE-CLiQ rules
- Notes on the number of controllable drives
- System sampling times and number of controllable drives
- Optimizing DRIVE-CLiQ
- Default settings for the sampling times
- Changing the offline topology in STARTER
- Modular machine concept: Offline correction of the reference topology
- Topology example: Drives in vector control
- Topology example: Parallel Motor Modules in vector control
- Topology example: Drives in U/f control (vector control)
- Topology example: Drives in servo control
- Topology example: Power Modules
- Powering-up/powering-down the drive system
- Procedure when commissioning
- STARTER commissioning tool
- Activating online operation: STARTER via PROFIBUS
- Activating online operation: STARTER via Ethernet
- Activating online operation: STARTER via PROFINET IO
- Basic Operator Panel 20 (BOP20)
- General information about the BOP20
- Displays and using the BOP20
- Fault and alarm displays
- Controlling the drive using the BOP20
- Creating a project in STARTER
- Creating a project online
- First commissioning, servo control mode, booksize format
- Task
- Component wiring (example)
- Signal flow of the commissioning example
- Commissioning with STARTER (example)
- First commissioning control mode vector U/f in booksize format
- First commissioning, vector control mode in the chassis format
- First commissioning, control mode vector AC Drive in the booksize format
- Quick commissioning using the BOP (example)
- First commissioning, control mode servo AC Drive in the booksize format
- Commissioning of power units connected in parallel
- Learn devices
- Selection and configuration of encoders
- Commissioning linear motors (servo)
- Commissioning: Linear motor with one primary section
- Commissioning: Linear motor with several identical primary sections
- Thermal motor protection
- Measuring system
- Checking the linear motor by taking measurements
- Notes on commissioning SSI encoders
- Notes on the commissioning of a 2-pole resolver as absolute encoder
- Temperature sensors for SINAMICS components
- Diagnostics via LEDs
- Description of the LED states of a CU 310-2
- Power units
- Basic Line Module booksize
- Smart Line Modules booksize 5 kW and 10 kW
- Smart Line Modules booksize 16 kW to 55 kW
- Single Motor Module / Double Motor Module / Power Module
- Braking Modules booksize format
- Smart Line Module booksize compact format
- Motor Module booksize compact format
- Control Interface Module in the Active Line Module chassis format
- Control Interface Module in the Basic Line Module chassis format
- Control Interface Module in the Smart Line Module chassis format
- Control Interface Module in the Motor Module chassis format
- Control Interface Module in the Power Module chassis format
- Additional modules
- Meaning of LEDs on the Sensor Module Cabinet-Mounted SMC30
- Communication Board CBC10 for CANopen
- Communication Board Ethernet CBE20
- Voltage Sensing Module VSM10
- Terminal Module
- Terminal Module TM31
- Terminal Module TM150
- Terminal Module TM41
- Terminal Module TM54F
- Diagnostics via STARTER
- Function generator
- Trace function
- Measuring function
- Measuring sockets
- Diagnostic buffer
- Diagnostics of uncommissioned axes
- Fault and alarm messages
- Buffer for faults and alarms
- Configuring messages
- Parameters and function diagrams for faults and alarms
- Propagation of faults
- Alarm classes
- Troubleshooting for encoders
- A.1 Availability of hardware components
- A.2 List of abbreviations
- Index
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Previous knowledge
- CAN bus structure for SINAMICS
- CANopen slave software
- CANopen object directory
- Manufacturer-specific objects
- Free objects
- Number of PDOs that can be set up (channels)
- PDO mapping
- COB-ID
- SDO services
- PDO services
- BICO interconnection in conjunction with CANopen
- Behavior of SINAMICS when booting with the CANopen communications board
- Network management (NMT service)
- CANopen device state machine
- Fault monitoring
- Parameters, save, restore factory settings
- CAN bus sampling time
- Prerequisites for commissioning
- CBC10 Communication Board for CAN Bus (SINAMICS S120)
- CBC10 Installation
- Diagnostics LED "OPT
- CU305 CAN (SINAMICS S110)
- CANopen functionality CU305 CAN
- Diagnostics LED "COM
- STARTER commissioning tool
- BICO interconnection procedure in STARTER
- Entering parameter values in the expert list
- Initial commissioning procedure
- Example configurations
- SINAMICS S110 example configuration
- Hardware settings on CBC10 (not for SINAMICS S110)
- Configuring the drive unit using the STARTER commissioning tool
- Searching for the drive unit ONLINE
- Determining the component topology and configuration of the drive unit automatically
- Configuring the motor
- Configuring the interface for the CBC10 Option Board on the Control Unit
- CAN interface
- PDO message frame
- Monitoring
- Activating the "predefined connection set
- Loading the project to the drive unit
- Interconnecting the infeed
- Configure the COB IDs and process data objects for the receive and transmit message frames
- Predefined COB IDs and process data objects for the drive objects
- Activating "free PDO mapping
- Assigning COB IDs and mapping parameters for free PDO mapping
- Interconnecting the receive and transmit buffers
- Interconnecting process data in the receive and transmit buffers
- Interconnecting process data for transmission message frames
- Interconnecting the receive buffer
- Interconnecting the transmit buffer
- Interconnecting an additional drive object
- Load the projects from the drive unit to the PC/PG in ONLINE mode and save them
- Speed setpoint input and evaluation of the speed actual value
- Torque setpoint input and evaluation of the torque actual value
- Emergency object
- Drive-unit-internal error list ("predefined error field")
- Error register
- Control Unit communication objects independent of the drive
- Drive-dependent communication objects
- Table: Communication objects for transmit PDOs
- Objects in drive profile DSP402
- A.1 Glossary
- Index
SINAMICS S120
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- System overview
- System configuration
- Variants
- SINAMICS S120 components
- SINAMICS S120 / SINUMERIK 840D sl Component Overview
- Power Sections
- HMI User Interface Software
- Structure of the drive group
- Single row layout
- Two-row / multi-row construction
- Center infeed (single row construction) for 55/80/120 kW Line Module
- Direct installation of a CU-/NCU-/NX module on the Line Module
- Layout of the Components
- Layout of the NX for single row construction integrated in the power unit group
- NCU/NX Layout as Offset Solution
- Current Carrying Capacity of the DC Link Busbar
- Shield Connection
- SINAMICS Components Dimension Drawings (External Air Cooling)
- Shield Connection for Internal Heat Dissipation
- Note for the installation clearance for the connection cables
- Heat Dissipation of the Control Cabinet
- Ventilation
- Power Loss of the SINUMERIK Components
- Dimensioning Climate Control Equipment
- NCU/NX Terminal Assignment
- Macros for commissioning
- Procedure for calling ACX macros
- X122 and X132 Interface Overview
- NCU 7x0 and NX1x Terminal Assignment
- SINAMICS Safety Integrated
- Safe Brake Control (SBC)
- SINUMERIK Safety Integrated
- Power Supply Interface Variants
- Operation of the line connection components on the supply network
- Operating line connection components via an autotransformer
- Operating line connection components via an isolating transformer
- Line connection via a ground-fault circuit interrupter
- Line Contactor Control
- Line Contactor Control for Line Modules with DRIVE-CLiQ Interface
- Line Modules Interfaces Description
- Active Line Modules with Internal Air Cooling
- Connection example
- X1 line connection
- Active Line Module X21 EP Terminals
- Active Line Module X24 24 V Terminal Adapter
- X200-X202 DRIVE-CLiQ interfaces
- Meaning of the LEDs on the Active Line Module
- Smart Line Modules (5 kW und 10 kW) with internal air cooling
- X22 terminals: smart line module
- X24 24 V terminal adapter
- Smart Line Module DC Link Busbar
- Motor Modules Interface Description
- Connection Examples
- Motor/brake connection
- X21/X22 EP Terminals / Motor Module Temperature Sensor Connection
- X200-X203 DRIVE-CLiQ interface
- DRIVE-CLiQ Topologies
- NX10/15 Wiring
- Connectable DRIVE-CLiQ components
- Electronics Power Supply
- Selection of the Power Supply Devices
- V current consumption of the components
- Calculation of the 24 VDC Power Requirement Example
- Assignment of the power supply to other components
- Overcurrent protection
- Line formation
- Power Supply Connection Example
- Control Supply Module (CSM)
- Criteria for the protection, line formation and monitoring
- Interconnection of the voltage output for the CSM
- Control Supply Module Power Supply - Connection Example
- Cable Lengths
- Equipotential bonding
- Motor Connection
- X21/X22 EP terminals / temperature sensor connection motor module
- Sensor Systems Connection
- Description
- Brake Connection
- Connection of the Brake using Interface Relay
- Brake Control
- Voltage Protection Module (VPM)
- Application 1
- Application 2
- Application 3
- Application 4
- Application 5
- Application 6
- Application 7
- Typical circuit diagrams
- Functional description of the typical circuit diagrams
- Circuit Manual Group =1
- Circuit Manual Group =2
- Circuit Manual Group =3
- Circuit Manual Group =4
- Circuit Manual Group =5
- Circuit Manual Group =6
- Additional Information
- Cooling Systems
- Cold Plate
- Activate/Deactivate Drive System
- Drive Group with Several Axes
- B.1 Abbreviations
- Index
SINAMICS S120
Table of contents
- Preface
- Booksize Power Units Manual, (GH2), 07/2016, 6SL3097-4AC00-0BP8
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Safety instructions for electromagnetic fields (EMF)
- Industrial security
- Residual risks of power drive systems
- System overview
- Platform Concept and Totally Integrated Automation
- Introduction
- SINAMICS S120 components
- Overview of Line Modules
- Overview of Motor Modules
- System data
- Line connection and line-side power components
- Information on the disconnector unit
- Overcurrent protection by means of line fuses and circuit breakers
- Line supply connection via residual-current devices
- Residual-current monitors (RCM)
- Overvoltage protection
- Line filters
- Overview of line filters
- Basic Line Filters for Active Line Modules
- Interface description
- Dimension drawings
- Technical data
- Wideband Line Filter for Active Line Modules
- Basic Line Filter for Basic Line Modules
- Technical specifications
- Basic Line Filter for Smart Line Modules
- Line reactors
- Overview of the line reactors
- Line reactors for Active Line Modules
- Safety instructions for damping resistors for HFD reactors
- Wiring with the HFD line reactor
- Line reactors for Basic Line Modules
- Active Interface Modules internal air cooling
- Safety instructions for Active Interface Modules
- Line/load connection
- X124 Electronics power supply
- Installation
- Operation on an isolated-neutral system (IT system)
- Electrical tests
- Combination options, Line Modules with line reactors and line filters
- Line connection variants
- Operating line connection components on the line supply
- Operation of the line connection components via a transformer
- Line supply connection conditions for Line Modules
- Dimensioning an isolating transformer / autotransformer for several loads
- Operating line connection components via an autotransformer
- Operating line connection components via an isolating transformer
- Safety instructions for Line Modules Booksize
- Frequency with which the DC link is precharged
- Active Line Modules with internal air cooling
- X1 line connection
- X12 fan connection
- X24 24 V terminal adapter
- X200-X202 DRIVE-CLiQ interfaces
- Connection example
- Meaning of LEDs
- Characteristics
- Active Line Modules with external air cooling
- Mounting examples
- Active Line Modules with cold plate
- X21 EP terminals
- Mounting
- Active Line Modules Liquid Cooled
- Dimension drawing
- Basic Line Modules with internal air cooling
- X2 braking resistor connection
- Connection examples
- Basic Line Modules with cold plate
- Smart Line Modules with internal air cooling
- Additional safety instructions for Smart Line Modules Booksize
- Switch-on/switch-off sequence for 5 kW and 10 kW Smart Line Modules
- X22 digital inputs
- kW to 55 kW Smart Line Modules
- Smart Line Modules with external air cooling
- Smart Line Modules with cold plate
- Measuring the heat sink temperature
- Safety instructions for Smart Line Modules Booksize Compact
- Meaning of the LEDs
- Safety instructions for Motor Modules Booksize
- Motor Modules with internal air cooling
- Motor and brake connection
- X200-X203 DRIVE-CLiQ interface
- Double Motor Modules
- Technical data for Motor Modules Booksize with 300% overload
- Double Motor Modules (300% overload)
- Characteristics for Motor Modules Booksize with 300% overload
- Motor Module with external air cooling
- Motor Modules with cold plate
- X21/X22 EP terminals/temperature sensor
- Motor Modules Liquid Cooled
- X21 EP terminal/temperature sensor
- X200-X202 DRIVE-CLiQ interface
- Safety instructions for Motor Modules Booksize Compact
- Description
- X1/X2 motor connection
- Safety instructions for DC link components
- Braking Module Booksize
- Safety instructions for Braking Modules Booksize
- X1 braking resistor connection
- X21 digital inputs/outputs
- Characteristic curves
- Configuration instructions
- Braking Module Booksize Compact
- Safety instructions for Braking Modules Booksize Compact
- X22 digital output/temperature switch
- DIP switch
- Braking units for 100 kW Basic Line Modules
- X6 braking resistor connection
- Switch S1
- Connection to the Basic Line Module 100 kW
- Capacitor Module
- Control Supply Module CSM
- Safety instructions for Control Supply Modules
- S1 DIP switch
- Single operation
- Parallel operation
- Safety instructions for braking resistors
- Motor reactors
- Safety instructions for motor reactors
- Voltage Protection Module VPM
- Safety instructions for Voltage Protection Modules
- Signaling interface X3
- Connection bars U, V, W, PE
- Electrical connection
- Connecting signaling contact X3
- Connecting power cables (using the VPM 200 Dynamik as an example)
- Shield connecting plates for power supply and motor cables
- Overview examples
- Line Modules and Motor Modules with external air cooling
- Line Modules and Motor Modules with cold plate
- Line Modules and Motor Modules, Liquid Cooled
- Active Interface Modules
- Connecting the power cables
- Releasing the DC link protective cover
- Reinforced DC link busbars
- Safety instructions for reinforced DC link busbars
- Installing the reinforced DC link busbars
- DC link rectifier adapter for Booksize format
- Safety instructions for DC link rectifier adapters
- DC link connection
- Installation on components that are 150 mm, 200 mm and 300 mm wide
- DC link adapter
- Safety instructions for DC link adapters
- Fixing the cables to the rear cabinet panel
- Cable connection and shield support
- DRIVE-CLiQ cabinet bushing for cables with M12 plug/socket
- DRIVE-CLiQ coupling
- Spacing bolt for Booksize Compact components
- General information
- Safety instructions when mounting and installing the control cabinet
- Classification of EMC behavior
- Drive system applications
- Emitted interference/interference immunity
- Arrangement of components and equipment
- Single-tier drive line-up
- Multi-tier drive line-up
- Selecting the DC link rectifier adapter and DC link adapter
- Examples of a multi-tier configuration
- Connection of the 24 V busbars
- Installation of the 24 V terminal adapter
- Shield connection for terminals X21/X22 on the Motor Module
- V DC supply voltage
- Options for the 24 V supply of the components
- Overcurrent protection
- Typical 24 V current consumption of the components
- Selecting power supply units
- Connection systems
- DRIVE-CLiQ signal cables without 24 V DC cores
- DRIVE-CLiQ signal cables MOTION-CONNECT with RJ45 connectors
- Comparison of DRIVE-CLiQ signal cables
- Connecting a direct measuring system
- Combined use of MOTION-CONNECT 500 and MOTION-CONNECT 800PLUS
- Power cables for motors
- Comparison of MOTION-CONNECT power cables
- Current-carrying capacity and derating factors for power cables and signal cables
- Maximum cable lengths
- Connectable conductor cross-sections and tightening torques for motor and power cables
- Motor connection connector
- Attaching the motor connector to self-fabricated cables
- Removing the motor connector from prefabricated power cables
- Coding
- Spring-loaded terminals
- Cable lugs
- Handling restrictor collars for touch protection
- Cable shielding and routing
- Protective connection and equipotential bonding
- Information on cold plate cooling
- Cold plate with external air heat sink
- Setup example, drive line-up, cold plate with external air heat sink
- Cold plate with an external liquid heat sink
- Setup example, drive-line-up, cold plate with external liquid heat sink
- Notes on electrical cabinet cooling
- General information on ventilation
- Cooling clearances
- Notes on ventilation with cold plate
- Dimensioning Climate Control Equipment
- Power losses of the components
- Power loss for line filters and line reactors
- Power loss for power units with internal air cooling
- Power loss for power units with external air cooling
- Power loss for power units with cold plate
- Power loss for liquid-cooled power units
- Electronics losses of power units
- Maximum power losses in the partial load range
- Typical power losses for Motor Modules
- Cooling circuit and coolant properties
- Cooling system requirements
- Cooling circuit configuration
- Preventing cavitation
- Commissioning
- Corrosion Inhibitor Additive (Inhibiting)
- Biocide additives (only if required)
- Anti-condensation measures
- Equipotential bonding in the cooling system
- Air-to-water heat exchanger
- Active cooling unit
- Service and Support Booksize
- Replacing the fan for components with internal and external air cooling
- Replacing the fan on an Active Interface Module
- Replacing the fan on the Control Supply Module
- Replacing the fan on the 100 kW Basic Line Module for capacitor cooling
- Replacing the fan for Booksize Compact components
- Forming the DC link capacitors
- Recycling and disposal
- A Appendix
- A.2 Documentation overview
- Index
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Safety instructions for electromagnetic fields (EMF)
- Industrial security
- Residual risks of power drive systems
- System overview
- SINAMICS S120 drive system
- Technical specifications
- Standards
- Basic structure of a drive system based on water-cooled SINAMICS S120
- Structure of a drive system with water-cooled SINAMICS S120 and controlled infeed
- Line-side power components
- Dimension drawing
- Technical data
- Active Interface Modules
- Safety information
- Interface description
- Electrical connection example
- Line/load connection
- DRIVE-CLiQ interface X500
- X609 terminal strip
- Meaning of the LED on the Voltage Sensing Module (VSM) in the Active Interface Module
- Installation
- Notes on installation in a control cabinet
- Cooling circuit connections
- Electrical connection
- Derating factors as a function of coolant temperature
- Derating factors as a function of the ambient temperature
- Derating factors as a function of installation altitude
- Parameterization
- Description
- Connection example
- Line/DC link/motor connection
- X41 EP terminal / temperature sensor connection
- X42 terminal strip
- X46 Brake control and monitoring
- Meaning of the LEDs on the Control Interface Module in the Power Module
- Overload capability
- Current derating as a function of the pulse frequency
- Meaning of the LEDs on the Control Interface Module in the Active Line Module
- DC link/motor connection
- DRIVE-CLiQ interfaces X400, X401, X402
- Meaning of the LEDs on the Control Interface Module in the Motor Module
- Derating factors
- Parallel connection of Motor Modules
- Sine-wave filter
- Motor reactors
- dv/dt filter with Voltage Peak Limiter
- Connecting the dv/dt filter plus Voltage Peak Limiter
- Dimension drawing, dv/dt reactor
- Dimension drawing of the voltage peak limiter
- dv/dt filter compact plus voltage peak limiter
- Connecting the dv/dt filter compact plus Voltage Peak Limiter
- Dimension drawing for dv/dt filter compact plus Voltage Peak Limiter
- Notes
- Directives
- EMC-compliant design and control cabinet configuration
- Horizontal installation
- Vertical installation
- Volumetric air flow and fans required
- Coolant connection
- Cooling circuit, coolant properties and protection against condensation
- Cooling circuits
- Cooling circuit for heat sinks manufactured out of a copper-nickel alloy
- Preventing cavitation
- Cooling circuit configuring information
- Equipotential bonding
- Coolant definition
- Antifreeze + biocide
- Materials
- Anti-condensation measures
- Examples of coolant control
- Connection methods
- Installing the hose connectors using security clamp collars
- Commissioning
- Chapter content
- Maintenance
- Servicing
- Replacing components
- Mounting equipment for power units
- Replacing the Control Interface Module, Power Module, frame size FL
- Replacing the Control Interface Module, Power Module, frame size GL
- Replacing the Control Interface Module, Motor Module, frame size FXL
- Replacing the Control Interface Module, Motor Module, frame size GXL
- Replacing the Control Interface Module, Active Line Module and Motor Module, frame size HXL
- Replacing the Control Interface Module, Active Line Module and Motor Module, frame size JXL
- Replacing the electronic fan, Power Module, frame size FL
- Replacing the electronic fan, Power Module, frame size GL
- Replacing the electronic fan, Motor Module, frame size FXL
- Replacing the electronic fan, Motor Module, frame size GXL
- Replacing the electronic fan, Active Line Module, and Motor Module, frame size HXL
- Replacing the electronic fan, Active Line Module, and Motor Module, frame size JXL
- Forming the DC link capacitors
- Index
SINAMICS S120
Table of contents
- Edition
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Regulations and standards
- Functional safety
- Machinery directive (2006/42/EC)
- Standards for implementing safety--related controls
- EN ISO 13849--1
- EN 62061
- Series of standards EN 61508 (VDE 0803)
- EN 60204--1
- Risk analysis/assessment
- Risk minimization
- Machine safety in the USA
- NRTL Listing
- ANSI B11
- Machine safety in Japan
- Other safety--related issues
- Brief Description
- Safety technology integrated in the system
- System Features
- Safety Functions Integrated in the Drive
- Overview of the safety functions integrated in the drive
- Comparison of the function names
- Latest information
- Certifications
- Safety information & instructions and residual risks
- Additional safety information & instructions and residual risks for Safety Integrated
- Supported functions
- Parameter, checksum, version, password
- Forced checking procedure
- Safety instructions
- Safe Torque Off (STO)
- Safe Stop 1 (SS1, time controlled)
- SS1 (time--controlled) with external stop
- Safe Brake Control (SBC)
- Control via terminals on the Control Unit and the power unit
- Simultaneity and tolerance time of the two monitoring channels
- Bit pattern test
- Commissioning the STO, SBC and SS1 functions
- Sequence when commissioning STO, SBC and SS1
- Safety faults
- Acceptance test and acceptance report
- PLC drives
- in the System/Drive
- Crosswise data comparison (CDC)
- Actual value conditioning
- Encoder adjustment, calibrating the axes
- Commissioning
- User agreement
- Taking into account selector gearboxes
- Index
- Diagnostics
- Encoder limit frequency
- Enabling the safety--related functions
- Switching the system on/off
- Safety functions integrated in the system/drive
- Switch--off signal paths
- Testing the switch--off signal paths
- Safe operating stop (SBH)
- Selecting/deselecting the safe operating stop
- Effects when the limit is exceeded for SBH
- Safe Stops A--F
- Description of STOP A
- Description of STOP B
- Description of STOP C
- Braking behavior for STOP B/C
- Description of STOP E
- Description of STOP F
- Forced checking procedure of the external STOPs
- Canceling stopping delay times
- Safe acceleration monitoring (SBR)
- Safely reduced speed (SG)
- Speed monitoring, encoder limit frequency
- Selecting/deselecting safely reduced speed
- Effects when the limit value is exceeded for SG
- Override for safely reduced speed
- Example: Override for safely reduced speed
- Safe speed range identification "n<nx"
- Safe software limit switches (SE)
- Effects when an SE responds
- Safety software cams and safety cam track (SN)
- Safe software cams (4 cam pairs)
- Safe cam track
- Connecting Sensors/Actuators
- Forced checking procedure of SPL signals
- Connecting sensors -- actuators using the 3--terminal concept
- Sensor connection using the 4--terminal concept
- Multiple distribution and multiple interlocking
- Connecting I/O via PROFIsafe
- System structure
- Configuring and parameterizing the PROFIsafe I/O
- Parameterizing the F master (NCK)
- parameterizing the SPL--SGE interface
- Parameterizing the SPL--SGA interface
- Module type (NCK)
- Response times
- Functionality of the SPL input/output data
- Functional secondary conditions
- PROFIsafe communication behavior when system errors occur
- Modular PROFIsafe I/O interface
- PROFIsafe output modules
- Safety--related CPU--CPU communication (F_DP communication)
- Configuring and parameterizing the F_DP communication
- Sender F_SENDDP
- Receiver F_RECVDP
- Mapping the SIMATIC blocks
- Parameterizing the PLC
- Clock cycle setting of the F_DP communication
- Boot behavior of the F_DP communication
- Communication error after the control boots and active SPL processing
- Communication error when the control boots before SPL processing starts
- F_DP communication for a system error
- NCK/PLC data exchange
- Boundary conditions
- Safe programmable logic (SPL)
- Synchronized actions for Safety Integrated
- User configurations
- NCK--SPL program
- Starting the SPL
- Language scope for SAFE.SPF
- Diagnostics/commissioning
- Safe software relay
- System variables for SINUMERIK 840D sl
- Behavior after power on / mode change / reset
- Direct communications between NCK and PLC--SPL
- Safe Brake Test (SBT)
- Parameterization
- Torque limits
- Traversing direction for the brake test
- Sequence
- Description of FB11
- Application example
- Safety Info Channel and Safety Control Channel
- Data Description
- Description of machine data
- Parameters for SINAMICS S120
- Parameter overview
- Description of parameters
- NCK--MD, that are read from Safety Integrated
- Drive parameters that are read from the NCK--SI
- Protection checksum
- Interface signals
- Interface signals for SINUMERIK 840D sl
- Description of the interface signal
- PLC data block (DB 18)
- Axis signals: Safety Control Channel (SCC) / Safety Info Channel (SIC)
- System variables
- Description of the system variables
- Pictures of the user interface and softkeys
- Procedure when commissioning the drive for the first time
- Series commissioning
- Changing machine data
- Acceptance test
- Conventional acceptance test
- Acceptance test support
- Replacing a motor or encoder
- NCK safety alarms for Sinumerik 840D sl
- Safety messages for SINAMICS S120
- List of faults and alarms
- Safety PLC alarms
- Reducing the number of alarms
- Assigning priorities to alarms
- Interaction with other functions
- Setpoint exchange
- Measuring system changeover
- Incremental encoder functionality
- OEM applications
- NCU link
- Behavior of Safety Integrated when the communication fails
- A.1 Customer Support
- A.2 References
- A.3 Abbreviations
- A.4 Terms
- Service displays
SINAMICS S120
Table of contents
- Preface
- STARTER Getting Started Getting Started, (GS1) 07/2016, 6SL3097-4AG00-0BP4
- Table Of Contents
- Fundamental safety instructions
- Safety instructions for electromagnetic fields (EMF)
- Handling electrostatic sensitive devices (ESD)
- Industrial security
- Residual risks of power drive systems
- SINAMICS S120 drive system
- Overview
- Hardware components
- System data of the SINAMICS S120 training case
- Wiring the components
- Creating a drive object
- Setting the communication interfaces
- Calling STARTER
- Assigning the Ethernet interface in STARTER
- Creating a drive project
- Configuring the drive object
- Configuring the Motor Module
- Special issues with the SINAMICS S120 training case
- Commissioning a drive
- A.1 List of important alarms and faults
- A.2 Restoring factory settings
- A.3 Documentation overview
SINAMICS S120
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Contents
- Regulations and Standards
- Functional safety
- Machinery Directive (98/37/EC)
- Harmonized European standards
- Standards to implement safety-related programmable electronic controls
- prEN/ISO 13849–1 (revision from EN 954–1)
- EN IEC 62061
- DIN EN 61508 (VDE 0803) or IEC 61508
- Risk analysis/assessment
- Risk reduction
- Machine safety in the US
- NRTL listing
- ANSI B11
- Machine safety in Japan
- Other safety-related subjects and issues
- Brief Description
- SI system structure and basic features
- Overview, SI functions
- System Features
- Residual risks
- Safety Functions
- System requirements
- Safety Functions Integrated in the Drive
- Parameter, checksum, version, password
- Safe standstill (SH)
- Safe brake control (SBC)
- Commissioning the SH and SBC functions
- Procedure for commissioning SH and SBC
- Safety faults
- Overview of parameters and function diagrams
- Acceptance test and certificate
- Documentation
- Function test
- Completing the log
- Basics on the Safety Functions Integrated in the System/Drive
- Crosswise data comparison
- Forced checking procedure
- Actual value conditioning
- Encoder adjustment, calibrating the axes
- Axis states
- User agreement
- Taking into account selector gearboxes
- Actual value synchronization (slip for 2-encoder systems)
- Encoder limit frequency
- Enabling the safety-related functions
- Switching the system on/off
- Safety Functions Integrated in the System/Drive
- Shutdown paths
- Testing the shutdown paths
- Safe operating stop (SBH)
- Selecting/de-selecting the safe operating stop
- Effects when the limit is exceeded for SBH
- Safe stops A-F
- Description of STOP A
- Description of STOP B
- Description of STOP C
- Description of STOP D
- Description of STOP E
- Description of STOP F
- Forced checking procedure of the external STOPs
- Safe braking ramp (SBR)
- Safely-reduced speed (SG)
- Speed monitoring, encoder limit frequency
- Selecting/de-selecting safely reduced speed
- Effects when the limit value is exceeded for SG
- Override for safely-reduced speed
- Example: override for safely-reduced speed
- Safety-related output "n<nx"
- Safe software limit switches (SE)
- Effects when an SE responds
- Safe software cams (SN)
- Special points to be noted
- Effects when SN responds
- Connecting Sensors/Actuators
- Forced checking procedure of SPL signals
- Connecting sensors – actuators using the 3-terminal concept
- Sensor connection using the 4-terminal concept
- Multiple distribution and multiple interlocking
- Connecting I/O via PROFIsafe
- System structure
- Parameterizing the F master (NCK)
- Parameterizing the PROFIsafe communication (NCK)
- Parameterizing the SPL-SGE interface
- Parameterizing the SPL-SGA interface
- Module type (NCK)
- Response times
- Functional limitations
- Safe programmable logic (SPL)
- NCK-SPL program
- Starting the SPL
- Starting the NCK-SPL using the PROG_EVENT mechanism
- Starting the NCK-SPL from the PLC user program
- Diagnostics/commissioning
- Safe software relay
- System variables for SINUMERIK 840D sl
- Behavior after power on / mode change / reset
- Direct communications between NCK and PLC-SPL
- Safe brake test (SBT)
- Operational sequence
- Limitations and constraints
- Activating
- Data Description
- Description of machine data
- Parameters for SINAMICS S120
- Parameter overview
- Description of parameters
- Commissioning
- Diagnostics
- Interface signals
- Interface signals for SINUMERIK 840Dsl
- Description of the interface signals
- PLC data block (DB 18)
- System variables
- Description of the system variables
- HMI screens and softkeys
- Procedure when commissioning the drive for the first time
- Series commissioning
- Changing data
- Acceptance test
- Conventional acceptance test
- Replacing a motor or encoder
- Diagnostics support by configuring your own extended alarm text
- Servo trace bit graphics for Safety Integrated
- Bit graphics for SI signals in the servo trace
- NCK safety alarms for Sinumerik 840D sl
- Safety messages for SINAMICS S120
- List of faults and alarms
- Safety PLC alarms
- Reducing the number of alarms
- Assigning priorities to alarms
- Interaction with Other Functions
- Measuring system changeover
- Gantry axes
- OEM applications
- Behavior of Safety Integrated when Profibus fails
- Appendix
- A.2 Fault analysis tables
- A.3 References
- A.4 Abbreviations
- A.5 Terminology
SINAMICS S120
Table of contents
- Safety information
- Preface
- Cabinet Modules
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Electrostatic sensitive devices (ESD)
- Residual risks
- Options
- Field of application
- Benefits
- Line Modules
- Smart Line Modules
- Active Line Modules
- DC link components
- Braking Modules as an option for a Motor Module or a Line Module
- Overview of options
- System structure
- System data
- Derating data
- Derating measures
- Mechanical installation
- Mechanical installation: Checklist
- Installation
- Requirements on the levelness of the floor
- Shipping and handling indicators
- Unpacking the cabinets
- Lifting the cabinet units off the transport pallet and installing them
- Disassembling the crane transport assembly
- Connection to the foundation
- Connection for side-by-side installation of cabinet units
- Electrical installation
- Electrical installation: Checklist
- Insulation test
- EMC-compliant design
- Connections
- Connection overview
- PE busbar
- Connection according to the system-side grounding concept
- DC busbar
- Auxiliary power supply system
- Connecting to the infeed
- Line supply connections
- Adjusting the fan voltage
- Connecting Cabinet Modules to non-grounded line supplies (IT systems)
- Signal connections
- Other connections
- Cable routing for Line Connection Modules
- Cable routing for Basic Line Modules
- Cable routing for Smart Line Modules
- Cable routing for Active Line Modules
- Cable routing for Booksize Base Cabinets and Booksize Cabinet Kit
- Cable routing for Central Braking Modules
- Cable routing for Auxiliary Power Supply Modules
- Line Connection Modules
- Description
- Fuse switch disconnector (input current ≤ 800 A)
- Terminal block -X40 external 230 V AC auxiliary infeed
- Versions of Line Connection Modules
- Version L43 for Basic Line Modules
- Version L44 for Smart Line Modules
- Technical data
- Basic Line Modules
- Interface description
- Control Interface Module
- DRIVE-CLiQ interfaces X400, X401, X402
- Booksize format Motor Modules
- Customer terminal block X55.1
- Overload capability
- Chassis format Motor Modules
- X55 customer terminal strip
- X46 Brake control and monitoring
- Central Braking Modules
- Interfaces
- Braking resistor
- Duty cycle
- Configuring the "Overtemperature" checkback
- Auxiliary Power Supply Modules
- Fuse switch disconnector (-Q1)
- Customer interfaces for supplying power to an additional auxiliary power supply system
- Chapter content
- Cleaning the cabinet
- Replacing components
- Installation device for power blocks
- Replacing the filter mats
- Replacing power units
- Replacing the Motor Module, booksize format
- Replacing the power block, chassis format
- Replacing the power block, frame sizes GB and GD
- Replacing the power block, frame size FX
- Replacing the power block, frame size GX
- Replacing the power block, frame size HX
- Replacing the power block, frame size JX
- Replacing the Control Interface Module
- Replacing the Control Interface Module, frame size GX
- Replacing the Control Interface Module, frame size HX
- Replacing the Control Interface Module, frame size JX
- Replacing the Control Unit
- Replacing the fans
- Replacing the fan, frame sizes FB, GB and GD
- Replacing the fan, sizes FX and GX
- Replacing the fan, size HX
- Replacing the fan, frame size JX
- Replacing the fan, frame size FI
- Replacing the fan, frame size GI
- Replacing the fan, frame size HI
- Replacing the fan, frame size JI
- Replacing the fuses
- Replacing the fuses (F71 to F73) in the Line Connection Module
- Replacing fuses in the fuse switch disconnector for Booksize Cabinet Kit
- Replacing cylindrical fuses
- Replacing the DC interface (option L37)
- Replacing the pre-charging resistors of the DC interface (option L37)
- Replacing the backup battery for the cabinet operator panel
- Forming the DC link capacitors
- Diagnostics
- LEDs on the CU320-2 DP Control Unit
- LEDs on the CU320-2 PN Control Unit
- LEDs on the CBE20 Communication Board
- LEDs on the Control Interface Module in the Basic Line Module
- LEDs on the Control Interface Module in the Smart Line Module
- LEDs on the Control Interface Module in the Active Line Module
- LEDs on the Control Interface Module in the Motor Module, chassis format
- LEDs on the Motor Module in the booksize format
- LEDs on the Central Braking Module
- LEDs on the SMC10 Sensor Module
- LEDs on the SMC30 Sensor Module
- LEDs on the TM54F Terminal Module
- LEDs on the SITOP power supply unit
- D14, Preliminary copy of customer documentation
- G33, CBE20 Communication Board
- G51 to G54, temperature sensor module TM150
- Connection example
- G56, contactor monitoring
- K08, AOP30 advanced operator panel
- K46, Sensor Module Cabinet-Mounted SMC10
- K48, Sensor Module Cabinet-Mounted SMC20
- K50, Sensor Module Cabinet-Mounted SMC30
- K51, VSM10 Voltage Sensing Module Cabinet-Mounted
- K52, Additional SMC30 Sensor Module
- K70, fan power supply
- K76, auxiliary voltage generating unit in the Line Connection Module
- K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1
- K87, Terminal Module TM54F
- K88, Safe Brake Adapter SBA 230 V AC
- K90, Control Unit CU320-2 DP
- X41 EP terminal / temperature sensor connection
- X122 digital inputs/outputs
- X132 digital inputs/outputs
- X100 - X103 DRIVE-CLiQ interface
- X126 PROFIBUS
- PROFIBUS address switch
- X127 LAN (Ethernet)
- X140 serial interface (RS232)
- CompactFlash card
- Data functions
- Slot for the CompactFlash card
- K94, Performance extension for CU320-2
- K95, Control Unit CU320-2 PN
- Measuring sockets T0, T1, T2
- L00, use in the first environment according to EN 61800-3, Category C2 (TN/TT systems)
- L07, dv/dt filter compact plus Voltage Peak Limiter
- L08/L09, motor reactor/2 motor reactors in series
- L10, dv/dt filter plus Voltage Peak Limiter
- L13, main contactor for Line Connection Modules < 800 A
- L21, Operation in an IT system
- L22, supplied as standard without line reactor
- L25, circuit breaker in withdrawable unit design
- L34, output-side circuit breaker
- Switching cycles for the output-side circuit breaker
- Overview diagram of option L34
- Parameter assignment
- Parameterization with DCC (Drive Control Chart)
- L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance
- DC interface, principle of operation
- DC interface incl. pre-charging for Motor Modules in the chassis format
- Important safety precautions
- Accessibility of the DC connection to the Motor Module
- Measuring points for verifying isolation from supply
- Commissioning the DC interface when option K90 is being used
- L41, current transformer upstream of main switch
- L42/L43/L44, Line Connection Module for Active/ Basic/Smart Line Modules
- L45, EMERGENCY STOP pushbutton in the cabinet door
- Grounding switch upstream of main breaker (option L46)
- Grounding switch downstream of main breaker (option L47)
- L50, cabinet lighting with service socket
- L51, holder for ARC detector
- L55, cabinet anti-condensation heating
- L61/L62, L64/L65, braking units
- S1 - Threshold switch
- Braking Module
- Example connection of Braking Module
- L87, insulation monitoring
- M06, base 100 mm high, RAL 7022
- M07, cable-marshalling compartment 200 mm high, RAL 7035
- M13, Line connection from above
- M21, degree of protection IP21
- Mounting
- M23/M43/M54, degree of protection IP23/IP43/IP54
- M26/M27, side panels mounted on right and left
- M51, motor reactor terminal connection
- M59, closed cabinet door, air inlet from below through floor opening
- M60, additional shock protection
- M70, EMC shield bus
- M77, version without component support plates and without additional control components
- M80 to M87, DC busbar system
- M90, crane transport assembly (top-mounted)
- N52, DC link fuses for Basic Line Modules
- P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door)
- Y11, factory assembly into transport units
- Index
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Warranty and liability for application examples
- Industrial security
- Infeed
- Active Infeed
- Active Infeed closed-loop control booksize
- Active Infeed closed-loop control chassis
- Line supply and DC link identification
- Active Infeed open-loop control
- Reactive current control
- Harmonics controller
- Function diagrams and parameters
- Smart Infeed
- Line supply and DC link identification routine for Smart Infeed Booksize
- Extended Smart Mode
- Basic Infeed
- Basic Infeed open-loop control
- Line contactor control
- Precharging and bypass contactor chassis
- Extended setpoint channel
- Description
- Motorized potentiometer
- Fixed setpoints
- Speed setpoint
- Jogging
- Direction of rotation limiting and direction reversal
- Speed limiting
- Ramp-function generator
- Ramp-function generator tracking
- Signal overview, function diagrams and important parameters
- Servo control
- Technological application
- Setpoint addition
- Speed setpoint filter
- Speed controller
- Speed controller adaptation
- Torque-controlled operation
- Torque setpoint limitation
- Current setpoint filter
- lowpass 2nd order (PT2 filter)
- Bandstop with defined notch depth
- Bandstop with defined reduction
- General low-pass with reduction
- Transfer function general 2nd order filter
- Current controller
- Autotuning
- One button tuning
- Online tuning
- Automatic pre-assignment and adaptation during operation
- Application examples
- Problem handling
- Current setpoint filter adaptation
- Principle of operation of the current setpoint filter adaptation
- Stability of the speed control loop
- Lower and upper limit frequencies
- Note about the electronic motor model
- V/f control
- Optimizing the current and speed controller
- Encoderless operation
- Motor data identification
- Motor data identification induction motor
- Motor data identification synchronous motor
- Pole position identification
- Notes regarding pole position identification
- Pole position identification technique
- Commutation angle offset commissioning support (p1990)
- Vdc control
- Dynamic Servo Control (DSC)
- Travel to fixed stop
- Vertical axes
- Variable signaling function
- Central probe evaluation
- Examples
- Voltage precontrol
- Vector control
- Vector control without encoder (SLVC)
- Torque setpoint setting
- Passive loads
- Blocking drives
- Permanent-magnet synchronous motors
- Closed-loop controlled operation down to f = 0 Hz with test signal
- Extended method: Closed-loop controlled operation down to 0 Hz
- Vector control with encoder
- Speed controller precontrol and reference model
- Droop
- Open actual speed value
- Closed-loop torque control
- Torque limiting
- Speed actual value filter
- Current controller adaptation
- Motor data identification and rotating measurement
- Rotating measurement
- Shortened rotating measurement
- Overview of important parameters
- Efficiency optimization
- Efficiency optimization for reluctance motors
- Fast magnetization for induction motors
- Flying restart
- Fast flying restart
- Flying restart for a synchronous reluctance motor
- Messages and parameters
- Synchronization
- Voltage Sensing Module
- Simulation mode
- Redundancy mode power units
- Bypass
- Bypass with synchronization with overlap
- Bypass with synchronization without overlap
- Bypass without synchronization
- Asynchronous pulse frequency
- V/f control (vector control)
- Voltage boost
- Slip compensation
- Resonance damping
- Switching over units
- Reference parameters/scaling
- Configuring the short-circuit/ground fault test mode
- Modular machine concept
- Sine-wave filter
- Motor reactors
- dv/dt filter plus Voltage Peak Limiter
- dv/dt filter compact plus Voltage Peak Limiter
- Pulse frequency wobbling
- Direction reversal without changing the setpoint
- Automatic restart
- Armature short-circuit, DC braking
- Armature short-circuit braking for permanent-magnet synchronous motors
- External armature short-circuit braking
- DC braking
- Activation via fault response
- Activation via OFF fault responses
- Internal voltage protection
- Configuring the fault response
- Motor Module as a Braking Module
- Configuring resistors
- Activating the "Braking Module" function
- Protective equipment
- Overview of the important parameters
- OFF3 torque limits
- Technology function friction characteristic
- Simple brake control
- Runtime (operating hours counter)
- Energy-saving display
- Encoder diagnostics
- Encoder dirty signal
- Tolerant encoder monitoring
- Encoder track monitoring
- Zero mark tolerance
- Freezing the speed raw value
- Edge evaluation of the zero mark
- Pole position adaptation
- Pulse number correction for faults
- Tolerance band pulse number" monitoring
- Signal edge evaluation (1x, 4x)
- Setting the measuring time to evaluate speed "0
- Troubleshooting
- Tolerance window and correction
- Dependencies
- Parking axis and parking encoder
- Position tracking
- Measuring gearbox
- Creating an encoder as drive object
- Creating an ENCODER drive object
- Terminal Module 41
- SINAMICS mode
- Zero mark emulation (SINAMICS mode)
- Synchronization of the zero marks (SINAMICS mode)
- Limit frequencies for TM41
- Example in the SINAMICS mode
- Upgrade the firmware and project
- Updating the firmware via the Web server
- Updating firmware/configuration on the memory card
- Updating the firmware
- Downgrade lock
- Extended service mode for CU310-2 connected to blocksize power units
- Configuring the essential service mode
- Pulse/direction interface
- Derating function for chassis units
- Parallel connection of motors
- Web server
- Requirements and addressing
- Configuring the Web server
- Assigning a password
- Access protection and rights
- Web server access protection
- Access protection for parameter lists in the web server
- Starting the Web server
- Displaying device information
- Displaying diagnostic functions
- Loading trace files
- Displaying messages
- Displaying faults and alarms
- Displaying and changing drive parameters
- Deleting a parameter list
- Updating the firmware or configuration
- Certificates for the secure data transfer
- Using the certificate default configuration
- Generating your own certificates
- Function modules
- Technology controller
- Extended monitoring functions
- Extended Brake Control
- Braking Module External
- Cooling unit
- Extended torque control (kT estimator, servo)
- Position control
- Indexed actual value acquisition
- Load gear position tracking
- Commissioning position tracking load gear using STARTER
- Monitoring functions
- Measuring probe evaluation and reference mark search
- Commissioning
- Basic positioner
- Mechanical system
- Limits
- EPOS and safe setpoint velocity limitation
- Referencing
- Referencing with several zero marks per revolution
- Safely referencing under EPOS
- Traversing blocks
- Direct setpoint input (MDI)
- Status signals
- Master/slave function for Active Infeed
- Types of communication
- Description of functions
- Parallel connection of power units
- Applications of parallel connections
- Parallel connection of Basic Line Modules
- Parallel connection of Smart Line Modules
- Parallel connection of Active Line Modules
- Parallel connection of Motor Modules
- Extended stop and retract
- Activating and enabling the ESR function module
- Invalid sources
- ESR responses
- Regenerative operation
- PROFIdrive telegram for ESR
- Moment of inertia estimator
- Supplementary functions of the moment of inertia estimator for vector control
- Additional controls for Active Infeed
- Advanced Position Control (including Active Vibration Suppression)
- Commissioning the function module
- Active Vibration Suppression (APC without sensor on the load side)
- APC with encoder combination and differential position feedback
- APC with acceleration feedback
- APC with load velocity control
- Additional Information
- Measuring frequency responses
- Cogging torque compensation
- Filling compensation tables
- Power unit protection, general
- Thermal monitoring and overload responses
- Blocking protection
- Stall protection (vector control only)
- Thermal motor protection
- Thermal motor model 1
- Thermal motor model 2
- Motor temperature sensing
- Sensor Modules
- Sensor Module External
- Terminal Modules
- Terminal Module 31
- Terminal Module 120
- Terminal Module 150
- Measurement with up to 6 channels
- Forming groups of temperature sensors
- Setting the smoothing time for temperature channels
- Motor Module/Power Module chassis format
- Connection of the CU310-2 and the CUA31/CUA32 adapters
- Motor with DRIVE-CLiQ
- Latest information
- General information
- Supported functions
- Control possibilities
- Forced checking procedure (test stop)
- Safety instructions
- Safe Torque Off (STO)
- Safe Stop 1 (SS1, time controlled)
- SS1 with external stop
- Safe Brake Control (SBC)
- SBC for Motor Modules in the chassis format
- Response times
- Controlling via terminals on the Control Unit and Motor Module
- Control via TM54F
- Control via terminals on the Control Unit and Motor/Power Module
- Simultaneity and tolerance time of the two monitoring channels
- Bit pattern test
- Fault acknowledgment
- Function of the F-DO
- Commissioning the "STO", "SBC" and "SS1" functions
- Commissioning via direct parameter access
- Safety faults
- Acceptance test and acceptance report
- Content of the complete acceptance test
- Content of the partial acceptance test
- Test scope for specific measures
- Safety logbook
- SI functions for each drive
- Acceptance tests
- Acceptance test for Safe Torque Off (STO)
- Acceptance test for Safe Stop 1, time controlled (SS1)
- Acceptance test for "Safe Brake Control" (SBC)
- Completion of certificate
- Overview of parameters and function diagrams
- Communication according to PROFIdrive
- PROFIdrive application classes
- Cyclic communication
- Information about control words and status words
- Motion control with PROFIdrive
- Parallel operation of communication interfaces
- Acyclic communication
- Structure of requests and responses
- Determining the drive object numbers
- Example 1: read parameters
- Example 2: Writing parameters (multi-parameter request)
- Diagnostics channels
- PROFINET-based diagnostics
- PROFIBUS-based diagnostics
- Communication via PROFIBUS DP
- Example: telegram structure for cyclic data transmission
- Commissioning PROFIBUS
- PROFIBUS interface in operation
- Diagnostics options
- Monitoring telegram failure
- Motion Control with PROFIBUS
- Slave-to-slave communication
- Setpoint assignment in the subscriber
- Commissioning PROFIBUS slave-to-slave communication
- Diagnosing the PROFIBUS slave-to-slave communication in STARTER
- Messages via diagnostics channels
- Communication via PROFINET IO
- Real-time (RT) and isochronous real-time (IRT) communication
- Addresses
- Dynamic IP address assignment
- DCP flashing
- Communication channels for PROFINET
- References
- RT classes for PROFINET IO
- PROFINET GSDML
- Motion Control with PROFINET
- Communication with CBE20
- Communication via PROFINET Gate
- Functions supported by PN Gate
- Preconditions for PN Gate
- PROFINET with 2 controllers
- Configuring Shared Device
- PROFINET media redundancy
- Design, configuring and diagnostics
- PROFIenergy
- Tasks of PROFIenergy
- PROFIenergy commands
- PROFIenergy measured values
- PROFIenergy inhibit and pause time
- Support of I&M data sets 1...4
- Communication via MODBUS TCP
- Configuring Modbus TCP via interface X150
- Configuring Modbus TCP via interface X1400
- Mapping tables
- Write and read access using function codes
- Communication via data set 47
- Communication details
- Examples: Read parameter
- Examples: Write parameter
- Communication procedure
- Communication via EtherNet/IP
- Requirements for communication
- Supported objects
- Integrate the drive device into the Ethernet network via DHCP
- Communication via SINAMICS Link
- Topology
- Configuring and commissioning
- Example
- Communication failure when booting or in cyclic operation
- Communication services and used port numbers
- Time synchronization between the control and converter
- Setting SINAMICS time synchronization
- Set NTP time synchronization
- Infeed switch on by a drive
- Control Units without infeed control
- Quick stop in the event of a power failure or emergency stop (servo)
- Motor changeover
- Application examples with DMC20
- DCC and DCB extension applications
- Parameter
- Drive objects
- Licensing
- Overview of licenses
- Activating a trial license
- Creating a license key
- Displaying/entering the License Key
- BICO technology: Interconnecting signals
- Interconnecting signals using BICO technology
- Internal coding of the binector/connector output parameters
- Sample interconnections
- Notes on BICO technology
- Scaling
- Propagation of faults
- Data sets
- DDS: Drive Data Set
- EDS: Encoder Data Set
- MDS: Motor Data Set
- Inputs/outputs
- Digital inputs/outputs
- Use of bidirectional inputs/outputs on the CU
- Analog inputs
- Analog outputs
- Write protection
- Know-how protection
- Know-how protection features
- Configuring know-how protection
- Activate know-how protection
- Deactivating know-how protection
- Changing the password
- Loading know-how protected data to the file system
- Component replacement
- Examples of replacing components
- Data backup
- Redundant data backup on memory card
- DRIVE-CLiQ
- DRIVE-CLiQ diagnostics
- System rules, sampling times and DRIVE-CLiQ wiring
- System rules
- Rules on the sampling times
- Rules for isochronous mode
- Default settings for the sampling times
- Setting the pulse frequency
- Setting sampling times
- Binding DRIVE-CLiQ interconnection rules
- Recommended interconnection rules
- Rules for automatic configuration
- Changing the offline topology in the STARTER commissioning tool
- Modular machine concept: Offline correction of the reference topology
- Notes on the number of controllable drives
- Cycle mix for servo control and vector control
- A.1 List of abbreviations
- A.2 Documentation overview
- A.3 Supported sample topologies
- A.3.2 Topology example: Parallel Motor Modules in vector control
- A.3.3 Topology example: Power Modules
- A.3.4 Example topologies: Drives in servo control
- A.3.4.2 Examples: Sampling time 62.5 µs and 31.25 µs
- A.3.5 Topology example: Drives in V/f control (vector control)
- A.4 Parameterization using the BOP20
- A.4.2 Displays and using the BOP20
- A.4.3 Fault and alarm displays
- A.4.4 Controlling the drive using the BOP20
- A.5 Availability of hardware components
- A.6 Availability of SW functions
- A.7 Functions of SINAMICS S120 Combi
- Index
SINAMICS S120
Table of contents
- Chapter 1 Infeed
- Table Of Contents
- Notation for faults and alarms (examples
- Chapter 2 Extended setpoint channel
- Chapter 3 Servo control
- Chapter 4 Vector control
- Chapter 5 U/f control (vector control)
- Chapter 6 Basic functions
- Chapter 7 Function modules
- Chapter 9 Safety Integrated basic functions
- Chapter 10 Communication
- Chapter 11 Applications
SINAMICS S120
Table of contents
- Table Of Contents
- Table Of Contents
- Requirements
- Entry ID
- Hardware wiring of the components
- Supported Firmware Versions of SINAMICS S120
- Firmware versions supported by S7T Config
- Connection Establishment to SINAMICS S120
- Establishing online connection
- Activating "Capability of SIMATIC PC station routing" in NetPro
- Establishing the online connection to SINAMICS S120
- Data Backup of SINAMICS S120
- Backing up data at SINAMICS S120
- Data backup in a STEP 7 project
- Commissioning SINAMICS S120
- Restoring factory settings
- Manual configuration of the additional components
- Implementing the necessary BICO interconnections
- Adapting the message type
- Control of SINAMICS S120
- Diagnostics of missing signals and enables
- Operation of the drive via the control panel
- Control via the technology CPU
- Control of the axis from the STEP 7 program
- Appendix and Literature
- Special setting at the SINAMICS S120 training case
- Literature
- Internet links
- SINAMICS S120 at Technology CPU Entry ID
SINAMICS S120
Table of contents
- Preface
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Preparation for commissioning
- Requirements for commissioning
- Check lists to commission SINAMICS S
- PROFIBUS components
- PROFINET components
- Rules for wiring with DRIVE-CLiQ
- Binding DRIVE-CLiQ rules
- Recommended DRIVE-CLiQ rules
- Notes on the number of controllable drives
- Optimizing DRIVE-CLiQ
- Changing the offline topology in the STARTER commissioning tool
- Modular machine concept: Offline correction of the reference topology
- Topology example: Drives in vector control
- Topology example: Parallel Motor Modules in vector control
- Topology example: Drives in U/f control (vector control)
- Topology example: Drives in servo control
- Topology example: Power Modules
- Powering-up/powering-down the drive system
- Procedure when commissioning
- STARTER commissioning tool
- Description of the user interface
- Important functions in the STARTER commissioning tool
- Activating online operation: STARTER via PROFIBUS
- Activating online operation: STARTER via Ethernet
- Activating online operation: STARTER via PROFINET IO
- Creating a project in the STARTER commissioning tool
- Creating a project online
- Commissioning the servo control booksize format for the first time
- Component wiring (example)
- Signal flow of the commissioning example
- Commissioning with STARTER (example)
- Commissioning U/f vector control booksize format for the first time
- Commissioning the vector control chassis format for the first time
- First commissioning vector control AC drive blocksize format
- First commissioning servo control AC drive blocksize format
- Quick commissioning using the BOP (example)
- Commissioning of power units connected in parallel
- Learn devices
- Selection and configuration of encoders
- Notes on commissioning linear motors
- Commissioning: Linear motor with one primary section
- Commissioning: Linear motor with several identical primary sections
- Thermal motor protection
- Measuring system
- Checking the linear motor by taking measurements
- Commissioning SIMOTICS 1FW6 built-in torque motors
- Checklists for commissioning
- General information for setting the commutation
- Parameterizing a motor and encoder
- Parameterizing and testing the temperature sensors
- Determining the angular commutation offset
- Checking the angular commutation offset
- Checking the angular commutation offset by making a measurement
- Special case of a parallel connection
- Optimization of the closed-loop control
- Notes on commissioning SSI encoders
- Notes on the commissioning of a 2-pole resolver as absolute encoder
- Temperature sensors for SINAMICS components
- Basic Operator Panel 20 (BOP20)
- Displays and using the BOP20
- Fault and alarm displays
- Controlling the drive using the BOP20
- Important functions via BOP20
- Diagnostics
- Diagnostics via LEDs
- Description of the LED states of a CU310-2
- Power units
- Basic Line Module booksize
- Smart Line Modules booksize 5 kW and 10 kW
- Smart Line Modules booksize 16 kW to 55 kW
- Single Motor Module / Double Motor Module / Power Module
- Braking Modules booksize format
- Smart Line Module booksize compact format
- Motor Module booksize compact format
- Control Interface Module in the Active Line Module chassis format
- Control Interface Module in the Basic Line Module chassis format
- Control Interface Module in the Smart Line Module chassis format
- Control Interface Module in the Motor Module chassis format
- Control Interface Module in the Power Module chassis format
- Additional modules
- Sensor Module Cabinet SMC30
- Sensor Module Cabinet SMC40
- Communication Board Ethernet CBE20
- Voltage Sensing Module VSM10
- Terminal Module
- Terminal Module TM31
- Terminal Module TM150
- Terminal Module TM54F
- Diagnostics via STARTER
- Trace function
- Multiple trace
- Startup trace
- Overview of important alarms and parameters
- Measuring function
- Measuring sockets
- Diagnostic buffer
- Diagnostics of uncommissioned axes
- Fault and alarm messages
- Buffer for faults and alarms
- Configuring messages
- Overview of important function diagrams and parameters
- Propagation of faults
- Alarm classes
- Troubleshooting for encoders
- A.1 Availability of hardware components
- A.2 Availability of SW functions
- A.3 List of abbreviations
- Index
SINAMICS S120
Table of contents
SINAMICS S120
Table of contents
- safety information
- Table Of Contents
- References
- Components
- Control unit
- Prerequisites
- Wiring the components
- Assembling the drive unit
- The STARTER commissioning tool
- Principle of the STARTER commissioning tool for SINAMICS S120
- Commissioning
- Using the STARTER control panel (motor rotates)
- Creating the Drive Project OFFLINE
- Creating the project
- Configuring the drive unit
- Loading the project to the drive unit
- Using the control panel
- Creating the Drive Project ONLINE
- Entering the component topology and configuring the drive unit automatically
- Configuring the drive motors and checking the topology
- Glossary
- Index
SINAMICS S120
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Introduction
- Usage phases and their documents/tools (as an example)
- Where can the various topics be found
- Training and support
- Additional information
- General Data Protection Regulation
- Fundamental safety instructions
- Equipment damage due to electric fields or electrostatic discharge
- Warranty and liability for application examples
- Residual risks of power drive systems
- System overview
- Platform Concept and Totally Integrated Automation
- Overview, SINAMICS S120 AC Drive
- SINAMICS S120 components
- System data
- System data for PM240-2 Blocksize Power Modules
- Safety data for Power Modules, chassis format
- Mains connection and line-side power components
- Information on the disconnector unit
- Power Modules chassis format
- Line contactors
- Line filter
- Safety instructions for line filters
- Electromagnetic compatibility (EMC) of the system
- Dimension drawings
- Mounting
- Technical data
- Line reactors
- Electrical Connection
- Chassis line reactors
- Line connection variants
- Methods of line connection
- Operation of the line connection components on the supply line
- Operation of the line connection components via an autotransformer
- Operation of the line connection components via an isolating transformer
- Safety instructions for Power Modules
- Blocksize Power Modules (PM240-2)
- Requirements for UL/cUL/CSA
- Interface description
- Line supply connection
- Motor connection
- Braking resistor and DC link connection
- Safe brake relay connection
- Connection example
- Push through Power Modules
- Drilling patterns
- Mounting dimensions and tightening torques
- Mounting the shield connection plate
- V Power Modules
- Harmonic currents
- Overload capability
- Power Modules Chassis
- Terminal Block X9
- DCPS, DCNS connection for a dv/dt filter
- X42 terminal strip
- DRIVE-CLiQ interface X400-X402
- Characteristics
- Blocksize
- Safety instructions for blocksize braking resistors
- Connection examples
- Installation
- Chassis
- Safety instructions for Braking Modules chassis format
- Braking Module for frame size FX
- Braking Module for frame size GX
- X21 digital inputs/outputs
- S1 Threshold switch
- Installing a Braking Module in a Power Module, frame size FX
- Installing a Braking Module in a Power Module, frame size GX
- Braking resistors
- Safety instructions for braking resistors chassis format
- Dimension drawing
- Safety instructions for motor reactors
- Safety instructions for sine-wave filters
- dv/dt filter plus Voltage Peak Limiter
- Safety instructions for du/dt filter plus Voltage Peak Limiter
- Connecting the dv/dt filter plus Voltage Peak Limiter
- Dimension drawing, dv/dt reactor
- Dimension drawing of the voltage peak limiter
- dv/dt filter compact plus Voltage Peak Limiter
- Safety instructions for du/dt filter compact plus Voltage Peak Limiter
- Connecting the dv/dt filter compact plus Voltage Peak Limiter
- Dimension drawing of dv/dt filter compact plus Voltage Peak Limiter
- Control Unit Adapter
- Safety instructions for Control Units and Control Unit Adapters
- Control Unit CU310-2 PN (PROFINET)
- X22 serial interface (RS232)
- X23 HTL/TTL/SSI encoder interface
- X100 DRIVE-CLiQ interface
- X120 digital inputs (fail-safe)/EP terminal/temperature sensor
- X121 digital inputs/outputs
- X124 Electronics power supply
- X127 LAN (Ethernet)
- X130 digital input (fail safe) digital output
- X131 digital inputs/outputs and analog input
- X150 P1/P2 PROFINET
- Measuring sockets
- RESET button
- Meaning of the LEDs
- Behavior of the LEDs in the operating state
- X21 PROFIBUS
- PROFIBUS address switch
- S5 DIP switch
- X200-X202 DRIVE-CLiQ interfaces
- X224 electronics power supply
- X220 HTL/TTL/SSI encoder interface
- Mounting Control Units and Control Unit Adapters
- Basic Operator Panel BOP20
- Sensor Modules
- Sensor Module Cabinet-Mounted SMC10
- Technical specifications
- Sensor Module Cabinet-Mounted SMC20
- Sensor Module Cabinet-Mounted SMC30
- Protective conductor connection and shield support
- DRIVE-CLiQ encoder
- Mounting accessories
- Option module Safe Brake Relay
- Brake connection
- Safe Brake Adapter optional module
- Safety instructions for Safe Brake Adapters
- X11 interface to the Control Interface Module
- X15 fast de-energization
- DRIVE-CLiQ cabinet bushings
- DRIVE-CLiQ cabinet bushing for cables with M12 plug/socket
- DRIVE-CLiQ coupling
- Mounting handles for Power Modules push through
- General information
- Safety instructions for control panel manufacturing
- Information on electromagnetic compatibility (EMC)
- Environments and categories
- Interference emissions and interference immunity
- V DC Supply Voltage
- Overcurrent protection
- Typical 24 V current consumption of the components
- Selecting power supply units
- Connection Methods
- DRIVE-CLiQ signal cables MOTION-CONNECT with DRIVE-CLiQ connectors
- Comparison of DRIVE-CLiQ signal cables
- Combined use of MOTION-CONNECT 500 and MOTION-CONNECT 800PLUS
- Power cables for motors
- Comparison of MOTION-CONNECT power cables
- Spring-loaded terminals
- Protective connection and equipotential bonding
- Information on control cabinet cooling
- Ventilation
- Power loss of components in rated operation
- Power loss for line reactors and line filters
- Power loss for Power Modules
- Safety instructions for service and maintenance
- Service and maintenance for components, Blocksize format
- Replacing the fan on the PM240-2
- Service and maintenance for Chassis format components
- Maintenance
- Installation equipment
- Replacing components
- Replacing the Powerblock, Power Module, frame size GX
- Replacing the Control Interface Module, Power Module, frame size FX
- Replacing the Control Interface Module, Power Module, frame size GX
- Replacing the fan, Power Module, frame size FX
- Replacing the fan, Power Module, frame size GX
- Forming the DC link capacitors
- Recycling and disposal
- A.1 List of abbreviations
- A.2 Documentation overview
- Index
SINAMICS S120
Table of contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Field of application
- Product variants
- Platform Concept and Totally Integrated Automation
- Introduction
- SINAMICS S120 Components
- Power Sections
- System Data
- Standards
- Overview: line filters
- Basic Line Filter for Active Line Modules
- Safety information
- Interface Description
- Line/load connection
- Dimension Drawing
- Wideband Line Filter for Active Line Modules
- Technical Specifications
- Line filters for Smart Line Modules
- Dimension Drawings
- Line reactors for Active Line Modules
- Connection description
- Line reactors for Smart Line Modules
- Line connection variations
- Operation of the line connection components on the supply network
- Operation of the line connection components via an isolating transformer
- Line connection via a ground-fault circuit interrupter
- Active Line Modules with Internal Air Cooling
- Connection example
- X1 line connection
- X200-X202 DRIVE-CLiQ interfaces
- X24 24 V terminal adapter
- Installation
- Electrical connection
- Active Line Modules with External Air Cooling
- Line connection
- Smart Line Modules (5 kW and 10 kW) with internal air cooling
- X22 terminals: smart line module
- Meaning of the LEDs on the smart line module
- Smart Line Modules (16 kW and 36 kW) with internal air cooling
- Smart Line Modules (5 kW and 10 kW) with external air cooling
- Motor Modules with Internal Air Cooling
- DC link components
- Connection Examples
- Motor/brake connection
- X21/X22 EP terminals/temperature sensor connection motor module
- Meaning of the LEDs on the motor module
- Motor Module with external air cooling
- Braking Module Booksize
- X21 digital inputs/outputs
- Meaning of the LEDs on the braking module
- Mounting
- Braking resistors
- Capacitor Module
- Control Supply Modules
- Meaning of the LEDs on the control supply module
- Voltage Clamping Module
- X1 functional ground
- Motor-side power components
- Technical Data
- Options
- Overview
- DC link supply adapter
- DC link connection
- DC link adapter
- DRIVE-CLiQ cabinet gland
- DRIVE-CLiQ coupling
- Cabinet Configuration and EMC Booksize
- Selection of devices required for operation of SINAMICS
- Line contactors
- V DC supply voltage
- Selection of power supply units
- Typical 24 V current consumption of the components
- Overcurrent protection
- Arrangement of components and devices
- Information about electromagnetic compatibility (EMC) and cable routing
- Equipotential bonding
- Connection methods
- Motor connector
- Power connector (X1/X2)
- V terminal adapter
- Information about cabinet cooling
- Information about ventilation
- Power loss of components in rated operation
- Dimensioning Climate Control Equipment
- Service and Support
- Reforming the DC link capacitors
- Spare parts
- A.1 List of Abbreviations
- B.1 References
- Index
SINAMICS S120
Table of contents
- Table Of Contents
- Description
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- System Data
- Installation
- Cold plate with external air heat sinks
- Sample setup: cold plate with external air heat sink
- Example: cold plate with external liquid heat sink
- Sample setup: cold plate with external liquid heat sink
- Principle of internal liquid cooling
- Introduction
- Overview: line filter
- Basic Line Filter for Active Line Modules
- Safety information
- Interface description
- Line/load connection
- Dimension Drawing
- Wideband Line Filter for Active Line Modules
- Technical Specifications
- Dimension Drawings
- Line reactors for Active Line Modules
- Connection description
- Line reactors for Smart Line Modules
- Line connection variants
- Operation of the line connection components on the supply network
- Operation of the line connection components via an autotransformer
- Operation of the line connection components via an isolating transformer
- Line connection via a ground-fault circuit interrupter
- Connection example
- X1 line connection
- X200-X202 DRIVE-CLiQ interfaces
- EP terminals X21
- X24 24 V terminal adapter
- Installing the Cold-Plate Modules on Customer-Specific Heat Sinks
- Smart Line Modules (5 kW and 10 kW) with cold plate
- X21 terminals: smart line module
- X22 terminals: smart line module
- Meaning of the LEDs on the smart line module with cold plate
- Motor Modules with Cold Plate
- Connection Examples
- Motor/brake connection
- X21/X22 EP terminals/temperature sensor connection for motor module with cold plate
- X200-X203 DRIVE-CLiQ interface
- Connection adapter
- Internal Liquid Cooling
- Cooling water requirements
- Anti-Freeze Additive
- Corrosion Inhibitor Additive (Inhibiting)
- Water-to-Water Heat Exchanger
- Air-to-Water Heat Exchanger
- Active Cooling Unit
- DC link components
- Braking resistor connection X1
- X21 digital inputs/outputs
- Meaning of the LEDs on the braking module
- Braking resistors
- Capacitor Module
- Meaning of the LEDs on the control supply module
- Voltage Clamping Module (VCM)
- X1 functional ground
- Options
- Overview
- Electrical Connection
- DC link supply adapter
- DC link connection
- DC link adapter
- DRIVE-CLiQ Flanged Coupling
- Cabinet Design and EMC
- Directives and Standards
- Selection of Devices Required for Operating SINAMICS
- Overcurrent Protection by Means of Line Fuses or Circuit-Breakers
- Line Contactors
- V DC Supply Voltage
- Selecting Power Supply Units
- Typical 24 V Component Current Consumption
- Overcurrent Protection
- Arrangement of Components and Equipment
- Three-tier configuration
- Connecting the Cooling Water
- Electromagnetic Compatibility
- Cable Shielding and Routing
- Equipotential Bonding
- Connection methods
- Motor connector
- Power connector (X1/X2)
- V terminal adapter
- Cooling
- Ventilation
- Anti-Condensation Measures
- Power Loss of Components in Rated Operation
- Service and Maintenance
SINAMICS S120
Table of contents
- Preface
- Commissioning with Startdrive Commissioning Manual, 11/2017, 6SL3097-4AA10-0BP1
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Equipment damage due to electric fields or electrostatic discharge
- Warranty and liability for application examples
- Industrial security
- Residual risks of power drive systems
- Startdrive commissioning tool
- Structure of the user interface
- Project navigation
- User interface - parameterization
- Device view
- Parameterization editor
- Function view
- Parameter view
- Inspector window
- Device configuration detection
- User interface - Control panel
- User interface - trace function
- Curve diagram
- Signal table
- Formula editor
- Measurements (overlay measurements)
- Online and diagnostics
- Information system - online help
- Opening the information system
- Requirements for commissioning
- Safety instructions for commissioning
- BICO interconnections
- Interconnect BICO inputs
- Interconnecting BICO outputs
- Comparing parameter settings
- Permanently save the settings
- Restoring factory settings
- Loading project data from a drive unit
- Call Startdrive
- Commissioning workflow
- Check lists to commission SINAMICS S
- Creating a project offline in Startdrive
- Recommended order of creation
- Inserting the drive unit
- Inserting an infeed unit
- Specifying an infeed unit
- Interconnecting several infeed units in parallel
- Editing components in the device view
- Editing a DRIVE-CLiQ connection
- Inserting a Motor Module or Power Module
- Inserting and specifying a Motor Module
- Inserting and specifying a Power Module
- Making detailed settings
- Connecting several modules in parallel
- Changing the drive object type
- Inserting a motor
- Inserting and specifying motors from the motor list
- Inserting and specifying motors that are missing from the motor list
- Inserting measuring systems
- Specifying the encoder evaluation
- Encoder system connection
- Inserting additional system components
- Adding a Terminal Module
- Adding a Terminal Board
- Adding the VSM10 Voltage Sensing Module
- Establishing an online connection to the drive unit
- Connection via standard Ethernet interface
- Online connection via PROFINET interface
- Online access via PROFINET
- Assigning an IP address
- Assigning PROFINET device names
- Comparing IP addresses
- Setting the PG/ PC interface
- Alternatively: Creating a project with a device configuration derived from the hardware
- Deriving the hardware device configuration
- Transferring the determined device configuration to Startdrive
- Revising the configuration
- Basic parameterization of the drive objects
- Configuring inputs/outputs of the Control Unit
- Infeed unit
- Function modules
- Line data / operating mode
- Enable logic
- Line contactor control
- Drive axes SERVO drives
- Control mode
- Important parameters
- Sampling times/pulse frequency
- Drive axes VECTOR drives
- Drive settings
- Important optimization steps
- Stationary/rotating measurement
- Loading the project to the target device
- Commissioning a drive
- Traversing the drive with speed specification
- Basic positioner
- Relative positioning
- Absolute positioning
- Modify traversing block
- Note regarding the control panel
- Safety Integrated commissioning
- Making basic settings
- Making basic safety settings
- Accepting the settings in the drive
- Changing the safety password
- Basic functions
- Function diagrams and parameters
- Extended functions
- STO/SBC (Extended Functions)
- SS1 (extended functions)
- SOS (extended functions)
- SS2 (extended functions)
- SAM/SBR (extended functions)
- SBT (diagnostic function)
- Communication via SIC/SCC
- SLS (Extended Functions)
- SSM (extended functions)
- SDI (extended functions)
- SLA (Extended Functions)
- Advanced Functions
- SLP (Advanced Functions)
- SP (Advanced Functions)
- SCA (Advanced Functions)
- Global settings and information
- Configuring the control of the safety functions
- Forced checking procedure (test stop)
- Function status of the Safety Integrated settings
- Configuring brake control
- Simple brake control
- Parameterizing the brake control
- Opening the brake
- Extended brake control
- Parameterizing extended brake control
- Closing the brake
- Overview
- Diagnostics using LEDs
- Control Units
- Power units
- Basic Line Module booksize
- Smart Line Modules booksize 5 kW and 10 kW
- Single Motor Module / Double Motor Module / Power Module
- Control Interface Module in the Active Line Module chassis format
- Control Interface Module in the Basic Line Module chassis format
- Control Interface Module in the Smart Line Module chassis format
- Control Interface Module in the Motor Module chassis format
- Control Interface Module in the Power Module chassis format
- Additional modules
- Sensor Module Cabinet SMC30
- SMC40 Sensor Module Cabinet (only for direct measuring systems)
- Communication Board Ethernet CBE20
- Voltage Sensing Module VSM10
- Terminal Module TM31
- Terminal Module TM41
- Terminal Module TM150
- Diagnostics via Startdrive
- Example: Detecting and correcting a topology error
- Trace function
- Creating or calling a trace
- Configuring a trace
- Transferring the trace configuration to the device
- Displaying the trace recording
- Saving measurements in the project
- Exporting and importing measurements
- Deleting a trace configuration
- Online diagnostics
- Online access status
- Diagnostics information for the infeed unit
- Displaying control/status words
- Status parameters
- Fault and alarm messages
- Buffer for faults and alarms
- Configuring messages
- Propagation of faults
- A.1 List of abbreviations
- A.2 Documentation overview
- A.3 Temperature sensors for SINAMICS components
- A.4 Shortcut menus and icons in Startdrive
- A.4.2 Trace function calls
- A.4.2.2 Toolbar
- A.4.2.3 Curve diagram
- A.4.2.4 Measurements
- A.4.2.5 Signal table
- A.4.3 BICO interconnections
- A.4.4 Special elements in the screen forms
- A.5 System rules, sampling times and DRIVE-CLiQ wiring
- A.5.2 System rules
- A.5.3 Rules on the sampling times
- A.5.3.2 Default settings for the sampling times
- A.5.3.3 Setting the pulse frequency
- A.5.3.5 Overview of important parameters
- A.5.4 Rules for wiring with DRIVE-CLiQ
- A.5.4.2 Recommended interconnection rules
- A.5.4.3 Modular machine concept: Offline correction of the reference topology
- A.5.5 Notes on the number of controllable drives
- A.5.5.2 Cycle times for vector control
- A.5.5.3 System sampling times and number of controllable drives
- A.6 Overview of measuring systems / encoders
- A.6.2 SIN/COS incremental encoder
- A.6.3 TTL/HTL incremental encoder
- A.6.4 Resolver
- A.6.5 EnDat 2.1 absolute encoder
- A.6.6 SSI encoder
- A.6.7 Distance-coded Zero Marks
- Index
SINAMICS S120
Table of contents
- Line-side power components
- instructions
- Preface
- Additional system
- SINAMICS S120 Combi Manual, (GH9), 07/2016, 6SL3097-4AV00-0BP5
- components
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Table Of Contents
- Fundamental safety instructions
- Safety instructions for electromagnetic fields (EMF)
- Industrial security
- Residual risks of power drive systems
- System overview
- System data
- Derating as a function of the installation altitude and ambient temperature
- Information on the disconnector unit
- Line supply connection via residual-current devices
- Overvoltage protection
- Line filters
- Safety information
- Interface description
- Line/load connection
- Technical data
- Connection description
- Dimension drawings
- Line connection versions
- Operating line connection components on the line supply
- Operation of the line connection components via a transformer
- Dimensioning an isolating transformer/autotransformer for several loads
- Operating line connection components via an autotransformer
- Operating line connection components via an isolating transformer
- Introduction
- Module versions
- Approved controls
- Expansion axes that can be connected
- Overview diagrams
- X1 line connection
- X11 brake connection
- X12/X13 fan connection
- X21/X22 EP terminals
- X200-X205 DRIVE-CLiQ interfaces
- X220 TTL encoder
- X224 24 V connector
- Connection examples
- Meaning of the LEDs on the S120 Combi
- Installation
- Installing the reinforcement plates
- Installing an S120 Combi Power Module
- Assembling a drip protection grid
- Mounting an external fan module
- Dimension drawing
- Line supply cable
- Power cables for motors
- Signal cables at the EP terminals
- Characteristic curves
- Derating characteristics
- Topology rules for DRIVE-CLiQ
- Operation with a 4 axes Power Module
- Description
- X1/X2 motor connection
- X11/X12 motor brake connection
- X21/X22 EP terminals / temperature sensor Motor Module
- X200-X203 DRIVE-CLiQ interface
- Connection example
- Meaning of the LEDs on the Motor Module Booksize Compact
- Characteristics
- Control Supply Module CSM
- X21 signaling contact
- S1 DIP switch
- Meaning of the LEDs on the Control Supply Module
- Braking Module Booksize
- X1 braking resistor connection
- X21 digital inputs/outputs
- Meaning of the LEDs
- Braking resistors
- Connection of DC link busbars and 24 V busbars
- Connecting an additional component
- Terminal Module TM54F
- X500/X501 DRIVE-CLiQ interfaces
- X520 sensor power supply
- X522 fail-safe digital inputs
- X523 fail-safe digital output
- X524 Electronics power supply
- X525 fail-safe digital output
- X531 fail-safe digital inputs + power supply with forced dormant error detection
- X532 fail-safe digital inputs
- X533 fail-safe digital output
- X535 fail-safe digital output
- Meaning of LEDs
- Protective conductor connection and shield support
- Meaning of the LED on the DMC20
- X500-X505 DRIVE-CLiQ interfaces
- Specifications for use with UL approval
- Sensor Module Cabinet-Mounted SMC20
- X500 DRIVE-CLiQ interface
- X520 encoder system interface
- Meaning of the LED on the Sensor Module Cabinet-Mounted SMC20
- Sensor Module Cabinet-Mounted SMC30
- X521 / X531 alternative encoder system interface
- Cause and rectification of faults
- Mounting
- Sensor Module External SME20
- DRIVE-CLiQ interface
- Encoder system interface
- Sensor Module External SME25
- DRIVE-CLiQ cabinet bushing
- DRIVE-CLiQ cabinet bushing for cables with DRIVE-CLiQ connectors
- General information
- Directives
- Cable shielding and routing
- V power supply and connection of components
- Overcurrent protection in the 24 V solid-state circuit
- Typical 24 V current consumption of the components
- Selecting power supply units
- Connection system
- Current-carrying capacity and derating factors for power cables and signal cables
- Connectable conductor cross-sections for spring-loaded terminals
- Connectable conductor cross-sections for screw terminals
- Cable lugs
- Note on control cabinet cooling
- Ventilation
- Dimensioning Climate Control Equipment
- Power loss of components in rated operation
- Power losses for S120 Combi Power Modules
- Electronics losses of power units
- Losses in partial-load operation
- Service and maintenance
- Replacing the fan
- Replacing the fan on the Motor Modules Booksize Compact
- Replacing the fan on the Control Supply Module
- Cleaning the S120 Combi heat sink
- Forming the DC link capacitors
- Recycling and disposal
- A Appendix
- A.2 Documentation overview
- Index