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Yamaha 2004 Rhino 660 YXR660FAS Service Manual Manual pdf 1 page image

Yamaha 2004 Rhino 660 YXR660FAS Service Manual

Also see for 2004 Rhino 660 YXR660FAS: Owner's manual

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Contents
  1. SPECIFICATIONS
  2. PERIODIC CHECKS AND
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Table Of Contents
  11. Table Of Contents
  12. Table Of Contents
  13. Table Of Contents
  14. VEHICLE IDENTIFICATION
  15. FEATURES
  16. IMPORTANT INFORMATION
  17. LOCK WASHERS/PLATES AND COTTER PINS
  18. CHECKING OF CONNECTIONS
  19. SPECIAL TOOLS
  20. GENERAL SPECIFICATIONS
  21. ENGINE SPECIFICATIONS
  22. CHASSIS SPECIFICATIONS
  23. ELECTRICAL SPECIFICATIONS
  24. TIGHTENING TORQUES
  25. CHASSIS TIGHTENING TORQUES
  26. HOW TO USE THE CONVERSION TABLE
  27. LUBRICATION POINTS AND LUBRICANT TYPES
  28. COOLANT FLOW DIAGRAMS
  29. OIL FLOW DIAGRAMS
  30. CABLE ROUTING
  31. INTRODUCTION
  32. ENGINE
  33. ADJUSTING THE TIMING CHAIN
  34. ADJUSTING THE THROTTLE CABLE
  35. ADJUSTING THE STARTER CABLE
  36. CHECKING THE SPARK PLUG
  37. CHECKING THE IGNITION TIMING
  38. MEASURING THE COMPRESSION PRESSURE
  39. CHECKING THE ENGINE OIL LEVEL
  40. CHANGING THE ENGINE OIL
  41. CLEANING THE AIR FILTER
  42. CHECKING THE COOLANT LEVEL
  43. CHANGING THE COOLANT
  44. CHECKING THE COOLANT TEMPERATURE WARNING LIGHT
  45. CLEANING THE SPARK ARRESTER
  46. CHASSIS
  47. ADJUSTING THE PARKING BRAKE
  48. CHECKING THE BRAKE FLUID LEVEL
  49. CHECKING THE FRONT BRAKE PADS
  50. BLEEDING THE HYDRAULIC BRAKE SYSTEM
  51. ADJUSTING THE SELECT LEVER SHIFT ROD
  52. CHECKING THE FINAL GEAR OIL LEVEL
  53. CHANGING THE FINAL GEAR OIL
  54. CHANGING THE DIFFERENTIAL GEAR OIL
  55. CHECKING THE CONSTANT VELOCITY JOINT DUST BOOTS
  56. CHECKING THE STEERING SYSTEM
  57. ADJUSTING THE FRONT SHOCK ABSORBERS
  58. CHECKING THE TIRES
  59. CHECKING THE WHEELS
  60. LUBRICATING THE PEDAL, ETC
  61. ELECTRICAL
  62. checking and charging the battery
  63. CHECKING THE FUSES
  64. ADJUSTING THE HEADLIGHT BEAM
  65. CHANGING THE TAIL/BRAKE LIGHT BULB
  66. ENGINE REMOVAL
  67. SELECT LEVER UNIT AND COOLANT RESERVOIR
  68. HOSES AND LEADS
  69. ENGINE MOUNTING BOLTS
  70. INSTALLING THE ENGINE
  71. CYLINDER HEAD COVER
  72. REMOVING THE CYLINDER HEAD COVER
  73. INSTALLING THE CYLINDER HEAD COVER
  74. ROCKER ARMS
  75. REMOVING THE ROCKER ARMS
  76. INSTALLING THE ROCKER ARMS
  77. CAMSHAFT AND CYLINDER HEAD
  78. REMOVING THE CAMSHAFT AND CYLINDER HEAD
  79. CHECKING THE CAMSHAFT SPROCKET
  80. CHECKING THE CYLINDER HEAD
  81. INSTALLING THE CAMSHAFT AND CYLINDER HEAD
  82. VALVES AND VALVE SPRINGS
  83. REMOVING THE VALVES AND VALVE SPRINGS
  84. CHECKING THE VALVES AND VALVE SPRINGS
  85. INSTALLING THE VALVES AND VALVE SPRINGS
  86. CYLINDER AND PISTON
  87. REMOVING THE PISTON
  88. CHECKING THE PISTON RINGS
  89. CHECKING THE PISTON PIN
  90. INSTALLING THE CYLINDER
  91. ENGINE COOLING FAN AND A.C. MAGNETO
  92. REMOVING THE A.C. MAGNETO
  93. CHECKING THE STARTER CLUTCH
  94. CHECKING THE ENGINE COOLING FAN
  95. BALANCER GEARS AND OIL PUMP GEARS
  96. REMOVING THE BALANCER DRIVE GEAR AND BALANCER DRIVEN GEAR
  97. INSTALLING THE BALANCER DRIVE GEAR AND BALANCER DRIVEN GEAR
  98. PRIMARY AND SECONDARY SHEAVES
  99. PRIMARY SHEAVE
  100. SECONDARY SHEAVE
  101. REMOVING THE PRIMARY AND SECONDARY SHEAVES
  102. CHECKING THE PRIMARY SHEAVE
  103. ASSEMBLING THE PRIMARY SHEAVE
  104. INSTALLING THE PRIMARY AND SECONDARY SHEAVES
  105. CLUTCH
  106. REMOVING THE CLUTCH
  107. INSTALLING THE CLUTCH
  108. CRANKCASE
  110. CRANKCASE BEARINGS
  111. SEPARATING THE CRANKCASE
  112. CHECKING THE RELIEF VALVE
  113. INSTALLING THE SHIFT LEVERS
  114. CRANKSHAFT AND OIL PUMP
  115. OIL PUMP
  116. REMOVING THE CRANKSHAFT
  118. CHECKING THE CRANKSHAFT
  119. INSTALLING THE CRANKSHAFT AND BALANCER
  120. TRANSMISSION
  121. DRIVE AXLE ASSEMBLY
  122. REMOVING THE TRANSMISSION
  123. CHECKING THE SHIFT DRUM
  124. CHECKING THE SECONDARY SHAFT AND DRIVEN SPROCKET
  125. ASSEMBLING THE SHIFT FORK ASSEMBLY
  126. MIDDLE GEAR
  127. MIDDLE DRIVEN SHAFT
  128. REMOVING THE MIDDLE DRIVE SHAFT
  129. CHECKING THE PINION GEARS
  130. SELECTING THE MIDDLE DRIVE AND DRIVEN GEAR SHIMS
  131. INSTALLING THE MIDDLE DRIVEN SHAFT
  132. INSTALLING THE MIDDLE DRIVE SHAFT
  133. MEASURING THE MIDDLE GEAR BACKLASH
  134. RADIATOR AND COOLANT RESERVOIR
  135. CHECKING THE RADIATOR
  136. INSTALLING THE RADIATOR
  137. WATER PUMP
  138. DISASSEMBLING THE WATER PUMP
  139. ASSEMBLING THE WATER PUMP
  140. OIL COOLER
  141. CHECKING THE OIL COOLER
  142. FUEL PUMP AND FUEL TANK
  143. CHECKING THE FUEL PUMP OPERATION
  144. CARBURETOR
  145. DISASSEMBLING THE CARBURETOR
  146. ASSEMBLING THE CARBURETOR
  147. ADJUSTING THE FUEL LEVEL
  148. TROUBLESHOOTING
  149. FRONT CONSTANT VELOCITY JOINTS, DIFFERENTIAL GEAR AND DRIVE SHAFT
  150. DISASSEMBLING THE UNIVERSAL JOINT
  151. CHECKING THE CONSTANT VELOCITY JOINTS
  152. CHECKING THE GEAR MOTOR
  153. ASSEMBLING THE DIFFERENTIAL GEAR
  154. ASSEMBLING THE UNIVERSAL JOINT
  155. CHECKING THE DIFFERENTIAL GEAR OPERATION
  156. AND DRIVE SHAFT
  157. ASSEMBLING THE REAR CONSTANT VELOCITY JOINTS
  158. REMOVING THE FINAL DRIVE ROLLER BEARINGS
  159. INSTALLING THE FINAL DRIVE ROLLER BEARINGS
  160. CHECKING THE DRIVE SHAFT
  161. MEASURING AND ADJUSTING THE FINAL GEAR LASH
  162. ASSEMBLING THE FINAL GEAR CASE
  163. SEATS, ENCLOSURE, HOOD AND CARGO BED
  164. SEATS, CONSOLE AND INSTRUMENT PANELS
  165. PANELS AND FOOTREST COVER
  166. CARGO BED
  167. SKID PLATES
  168. ENCLOSURE AND SEAT BELTS
  169. FRONT WHEELS AND BRAKE DISCS
  170. CHECKING THE FRONT WHEEL
  171. CHECKING THE FRONT BRAKE DISC
  172. REAR WHEELS AND BRAKE DISC
  173. REAR BRAKE DISC
  174. CHECKING THE REAR WHEEL
  175. INSTALLING THE REAR WHEEL HUB
  176. FRONT AND REAR BRAKES
  177. REAR BRAKE PADS
  178. REPLACING THE FRONT BRAKE PADS
  179. REPLACING THE REAR BRAKE PADS
  180. BRAKE MASTER CYLINDER
  181. CHECKING THE MASTER CYLINDER
  182. INSTALLING THE BRAKE MASTER CYLINDER
  183. FRONT BRAKE CALIPER
  184. REAR BRAKE CALIPER
  185. DISASSEMBLING THE FRONT BRAKE CALIPERS
  186. CHECKING THE FRONT AND REAR BRAKE CALIPERS
  187. ASSEMBLING THE FRONT BRAKE CALIPERS
  188. ASSEMBLING THE REAR BRAKE CALIPER
  189. INSTALLING THE FRONT BRAKE CALIPERS
  190. INSTALLING THE REAR BRAKE CALIPER
  191. PEDAL ASSEMBLY
  192. STEERING SYSTEM
  193. DISASSEMBLING THE STEERING ASSEMBLY
  194. ASSEMBLING THE STEERING ASSEMBLY
  195. INSTALLING THE STEERING SYSTEM
  196. TIE-ROD AND STEERING KNUCKLE
  197. REMOVING THE STEERING KNUCKLES
  198. FRONT ARMS AND FRONT SHOCK ABSORBER
  199. REMOVING THE FRONT ARMS
  200. CHECKING THE FRONT SHOCK ABSORBER
  201. INSTALLING THE FRONT ARMS AND FRONT SHOCK ABSORBER
  202. REAR KNUCKLE AND STABILIZER
  203. CHECKING THE REAR KNUCKLE
  204. REAR ARMS AND REAR SHOCK ABSORBER
  205. CHECKING THE REAR ARMS
  206. INSTALLING THE REAR ARMS AND REAR SHOCK ABSORBER
  207. ELECTRICAL COMPONENTS
  208. CHECKING THE SWITCH
  209. CHECKING THE SWITCH CONTINUITY
  210. CHECKING THE BULBS AND BULB SOCKETS
  211. CHECKING THE CONDITION OF THE BULB SOCKETS
  212. IGNITION SYSTEM
  214. ELECTRIC STARTING SYSTEM
  215. STARTING CIRCUIT OPERATION
  217. STARTER MOTOR
  218. CHECKING THE STARTER MOTOR
  219. ASSEMBLING THE STARTER MOTOR
  220. CHARGING SYSTEM
  222. LIGHTING SYSTEM
  224. CHECKING THE LIGHTING SYSTEM
  225. SIGNALING SYSTEM
  227. CHECKING THE SIGNAL SYSTEM
  228. COOLING SYSTEM
  230. WD/4WD SELECTING SYSTEM
  232. CARBURETOR HEATING SYSTEM
  234. STARTING FAILURE/HARD STARTING
  235. COMPRESSION SYSTEM
  236. FAULTY DRIVE TRAIN
  237. FAULTY GEAR SHIFTING
  238. POOR SPEED PERFORMANCE
  239. UNSTABLE HANDLING
Yamaha 2004 Rhino 660 YXR660FAS Service Manual Manual pdf 1 page image
LIT-11616-17-23 5UG-F8197-10YXR660FASSERVICE MANUAL
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2004 Rhino 660 YXR660FAS
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