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Van Air Systems FP-3 Installation, Operation & Maintenance Instructions Manual
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PAGE 1November 2008P/N 32-0227Rev. CINSTALLATION, OPERATION & MAINTENANCE INSTRUCTIONSFORFP-3 FREEZE PROTECTION KITP/N 83-0762FOR TURBO-COOL AFTERCOOLERSMODELS AC50-2&3 THRU AC130-2&3(115-1-60 & 230-1-60 VOLTAGES)WARNINGBEFORE STARTING INSTALLATION OR MAINTENANCE PROCEDURES, TURN OFF ELECTRICAL POWER ANDCOMPLETELY DEPRESSURIZE THE AFTERCOOLER. FAILURE TO HEED THIS WARNING MAY RESULT IN SERIOUSPERSONAL INJURY AND/OR DAMAGE TO THE UNIT.NEVER REMOVE, REPAIR, OR REPLACE ANY ITEM ON THE AFTERCOOLER WHILE IT IS PRESSURIZED.WHEN INSTALLING THIS KIT, ALWAYS COMPLY WITH THE NATIONAL ELECTRICAL CODE AND ALL OTHERAPPLICABLE FEDERAL, STATE AND LOCAL CODES.1.2 THIS KIT INCLUDES:1. Electronic temperature controller2. Copper 1/2" NPT thermowell w/clip3. Two (2) cord grip connectors4. 6'long heat tape, w/ thermostat5. 3/8" conduit straight connector6. Junction box cover plate with a 7/8" DIA hole7. Six (6) feet of 3/8" flexible conduit8. Four (4) #8-18 x 3/4" self tapping screws9. Four (4) Seal fittings for connectors10. 30' long roll of insulation wrap11. Seven (7) wire nuts (yellow)12. 3/8" 90 Degree elbow connector13. Temperature sensor14. Heat conductive compound1.3 ADDITIONAL ITEMS REQ'D (not supplied):WirePipe sealantModels AC-50 & AC-60One (1) 1" NPT teeOne (1) 1" NPT close nippleOne (1) reducer 1" x 1/2" NPTModels AC-70 thru AC-100One (1) 1-1/2" NPT teeOne (1) 1-1/2" x 1/2" NPT bushingModels AC-110 thru AC-130One (1) 2" NPT teeOne (1) 2" x 1/2" NPT bushingFIGURE 1-A ITEMS INCLUDED WITH THIS KITSECTION 1 INTRODUCTION1.1 DESCRIPTION OF OPERATIONThe FP-3 Freeze Protection Kit is designed to prevent aftercooler freeze up when the ambient temperature is near or belowfreezing, 32 oF (0°C).The FP-3 has a electronic temperature controller with a NEMA 4X rating. The temperature sensor and thermowell mountinto the piping on the outlet side of the aftercooler. When the temperature of the compressed air system falls to 35o F, thecontroller will automatically turn OFF the fan(s). The controller is set for a 5oF dead band to prevent rapid fan cycling (fan willturn off at 35°F and on at 40°F).A 6 foot heat tape and 30 feet of insulation wrap are provided to wrap around the separator. The heat tape is equipped withits own internal temperature control. The heat tape and insulation provide additional freeze-up protection. |
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