SINUMERIKSINUMERIK ONEONE MCP Part 2: MCP 1900Equipment ManualValid for:Control systemSINUMERIK ONESINUMERIK 840D sl/840DE sl07/2020A5E50324718B AAFundamental safetyinstructions 1Overview 2Dimension drawings 3Operator control anddisplay elements 4Technical data 5

Siemens SINUMERIK Equipment Manual

Preface

Fundamental safety instructions

Introduction

PPU control elements

Screen layout

Machine Control Panels (MCPs)

Coordinate systems

Protection levels

Common notices for machining operations

Setting the user interface language

Setting up tools

Creating/changing a cutting edge

Activating the tool and the spindle

Assigning the handwheel

Assigning the handwheel through the PPU

Measuring the tool manually

Measuring the tool manually (with the Y axis)

Verifying the tool offset result

Creating part programs

Editing the part program

Understanding frequently used programming instructions

Definition of work offset (G54 to G59, G500, G90/G91)

Rapid traverse (G00)

Turning circles and arcs (G02/G03)

Fixed point approach (G74/G75)

Program simulation

Simultaneous recording prior to machining of the workpiece

Executing a part program

Executing specified blocks

Correcting a part program

Entering the tool wear offsets

Program control functions

Conditional stop

Setting up the workpiece

Entering/modifying workpiece offsets

Entering/modifying the setting data

Setting R parameters

Setting the date and time

Transferring from external (through USB interface)

Executing/transferring through the Ethernet connection

Executing from external (through Ethernet connection)

Transferring from external (through Ethernet connection)

Executing/transferring through the RS232 interface (PPU160.2 only)

Executing from external (through RS232 interface)

Transferring from external (through RS232 interface)

Configuring the firewall

Data backup

External data backup

External data backup of separate files

Pocket calculator

Fundamentals of programming

Program structure

Absolute/incremental dimensioning: G90, G91, AC, IC

Dimensions in metric units and inches: G71, G70, G710, G700

Programmable work offset: TRANS, ATRANS

Programmable scale factor: SCALE, ASCALE

Workpiece coordinate system- settable work offset: G54 to G59, G500, G53, G153

Linear interpolation

Feedrate F

Linear interpolation with feedrate: G1

Circular interpolation via intermediate point: CIP

Thread cutting

Programmable run-in and run-out path for G33: DITS, DITE

Thread cutting with variable lead: G34, G35

Thread interpolation: G331, G332

Fixed point approach

Acceleration control and exact stop/continuous path

Acceleration pattern: BRISK, SOFT

The third axis

Spindle positioning

Spindle positioning (SPOS, SPOSA, M19, M70, WAITS): Further information

Gear stages

Rounding, chamfer

Contour definition programming

Tool and tool offset

Tool offset number D (turning)

Selecting the tool radius compensation: G41, G42

Corner behavior: G450, G451

Tool radius compensation OFF: G40

Example of tool radius compensation (turning)

Special handling of tool compensation (turning)

H function

Local User Data (LUD)

Reading and writing PLC variables

Conditional program jumps

Program example for jumps

Jump destination for program jumps

Subroutine technique

Calling machining cycles (turning)

Executing internal and external subroutines (CALL, EXTCALL)

Timers and workpiece counters

Workpiece counter

Kinematic transformation

Cylinder surface transformation (TRACYL)

Overview of cycles

Graphical cycle programming in the program editor

SINUMERIK

EMC Basic Rules

Interference Spreading

Interference sources

Coupling paths

Equipotential Bonding

Equipotential bonding in built-in cabinets

Equipotential bonding of external components

Examples of equipotential bonding

Control Cabinet Structure

Assembly of the components in the control cabinet

Wiring and Shielding

Filtration

Basic rules for the shield connection of simple shielded lines

Shielding measures with power lines

Further conduction of the line shield at the interruption point

Example of shield connections

Interference suppression of inductors

troubleshooting

Electrostatically

Electrostatic charging of objects and people

Basic protective measures against static electricity discharges

Notes on the EMC rule

Notes for machine manufacturers

Health Protection

Operating Sequences

General Notes

Configuration

SINUMERIK 810M with external machine control panel

Operation

Integrated machine control panel

CRT display with softkeys

Operating elements

SINUMERIK 810M operator interface with external machine control panel

External machine control panel

Switching on

Display panel

Traverse to reference point

Operating modes

Selection of operating modes

Selection of operating modes with external machine control panel

Reset" with change of operating mode

Branching to operating functions within an operating mode

within the same menu

Jumping back to operating functions in higher-level menus within an operating mode

Operating mode menu trees

AUTOMATIC" mode

General

JOG" mode

JOG" mode (after "TEACH IN/PLAYBACK" in "AUTOMATIC" mode)

MDI-AUTOMATIC" mode

REFPOINT" mode

INC FEED 1 ... INC FEED 10 000" mode

PRESET" mode

REPOS" mode

GUIDING" (operator prompting) function

Glossary of softkey functions

Deleting/modifying an individual offset value

Deleting all offset values in an offset number D

Input of tool data

Display of tool data

Zero offset

Settable zero offset

Programmable zero offset - external zero offset

Flexible plane selection

Axis synchronization

TRANSMIT coordinate transformation

TRANSMIT function in the various modes

Monitoring the software limit switch for fictitious axes with the TRANSMIT function

Siemens SINUMERIK Equipment Manual

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