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Siemens SINUMERIK 840D sl Programming Manual Manual pdf 492 page image

Siemens SINUMERIK 840D sl Programming Manual

Also see for SINUMERIK 840D sl: ManualFunction manualFunction manualFunction manualFunction manual

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Contents
  1. Table Of Contents
  2. Table Of Contents
  3. Table Of Contents
  4. Table Of Contents
  5. Table Of Contents
  6. Table Of Contents
  7. Table Of Contents
  8. Table Of Contents
  9. Table Of Contents
  10. Basics
  11. General prerequisites
  12. Behavior on block search, dry run, program testing, simulation
  13. Reference points on the machine and workpiece
  14. Definition of the planes, tool types
  15. Probes that can be used
  16. Probe, calibration body, calibration tool
  17. Measuring tools on milling machines, machining centers
  18. Measuring workpieces at the turning machines
  19. Measuring tools at lathes
  20. Measurement principle
  21. Measuring strategy for measuring workpieces with tool offset
  22. Parameters for checking the measurement result and offset
  23. Effect of empirical value, mean value, and tolerance parameters
  24. Overview of measuring cycle functions for milling technology
  25. Calibrating workpiece probes
  26. Measuring the workpiece parallel to the axis
  27. Measuring a workpiece at an angle
  28. Measuring a surface at an angle
  29. Measuring spheres
  30. Workpiece measurement: Setting-up a corner
  31. Overview of measuring cycle functions for turning technology
  32. Measuring workpieces at lathes: 1-point measurement
  33. Measuring workpieces at lathes: 2-point measurement
  34. Parameter concept of the measuring cycles
  35. Parameter overview
  36. Result parameters
  37. Description of the most important defining parameters
  38. Tool number and tool name: _TNUM and _TNAME
  39. Offset number: _KNUM
  40. Offset number _KNUM extended for tool offset: up to 9 digits
  41. Correcting setup and additive offset in workpiece measurement: _DLNUM
  42. Correcting the tool of a stored tool environment: _TENV
  43. Variable measuring velocity: _VMS
  44. Tolerance parameters: _TZL, _TMV, _TUL, _TLL, _TDIF and _TSA
  45. Measurement path: _FA
  46. Probe type, probe number: _PRNUM
  47. Empirical value, mean value: _EVNUM
  48. Multiple measurement at the same location: _NMSP
  49. Measuring cycle subroutines
  50. CYCLE116: Calculation of center point and radius of a circle
  51. Measuring cycle user programs
  52. Package structure of the measuring cycles
  53. Overview
  54. Workpiece measurement
  55. Function interface of the measuring point softkeys (P1...P4)", in the PLC
  56. Measuring in JOG with active TRAORI
  57. Calibrating the workpiece probe
  58. Calibrating probe length
  59. Calibrating probe radius
  60. Measure edge
  61. Setting the edge
  62. Orienting the edge
  63. Distance 2 edges
  64. Measuring corner
  65. Right-angled corner
  66. Any corner
  67. Measuring pocket, hole or spigot
  68. Rectangular pocket or 1 hole or 1 spigot
  69. holes or 2 circular spigots
  70. holes or 3 circular spigots
  71. holes or 4 circular spigots
  72. Align plane
  73. Measuring a plane that is oblique in space
  74. Rejection, repetition, end of measurement
  75. Cascaded measurement
  76. Support of set-up in JOG - after measurement
  77. Example 1
  78. Example 2
  79. Measuring the tool
  80. Measuring milling or drilling tools
  81. Overview of the auxiliary programs required
  82. CYCLE971 tool: Measuring milling tools, drills
  83. Measurement and correction strategy
  84. Compensation strategy
  85. Compensation with correction table when measuring with rotating spindle
  86. Calibrating tool probes
  87. Programming example 1
  88. Programming example 2
  89. Operational sequence
  90. Calibrating tool probes automatically
  91. Programming example
  92. Measuring tool
  93. Programming examples 1
  94. CYCLE976 calibrate workpiece probe
  95. Calibrating a workpiece probe in a hole of known hole center point
  96. Calibrating a workpiece probe in a hole of unknown hole center point
  97. Calibration of a workpiece probe on a surface
  98. CYCLE977 workpiece: Measure hole/shaft/groove/web/rectangle parallel to axes
  99. Measuring contour elements
  100. Measuring and tool offset
  101. Measurement and ZO determination
  102. CYCLE978 workpiece: Measuring a surface parallel to the axis
  103. Measuring the surface
  104. CYCLE979 workpiece: Measure hole/shaft/groove/rib at an angle
  105. Measure shaft, groove, web
  106. CYCLE998 workpiece: Angle measurement and ZO determination
  107. angle measurement
  108. CYCLE961 workpiece: Setup inside and outside corner
  109. Setting up a corner with definition of distances and angles
  110. Setting up a corner with 4 points
  111. CYCLE997 workpiece: Measuring a sphere and ZO determination
  112. Programming example CYCLE997
  113. CYCLE119: Arithmetic cycle for determining position in space
  114. Call and return conditions
  115. CYCLE982, CYCLE972 Tool: Measure turning tools
  116. Calibrate tool probe (machine-related)
  117. Determining dimensions of calibration
  118. Measure turning tool (machine-related)
  119. CYCLE982 tool: Measure turning and milling tools
  120. Special aspects with milling tools
  121. Measuring variants
  122. Automatic tool measurement
  123. Incremental calibration
  124. Incremental measurement
  125. Milling tool: Suppression of start angle positioning _STA1
  126. Measuring drills – special applications (from measuring cycles SW 6.3)
  127. CYCLE973 Calibrating workpiece probes
  128. Calibrating in the reference groove
  129. CYCLE974 workpiece: 1-point measurement
  130. point measurement and ZO determination
  131. CYCLE994 workpiece: 2-point measurement
  132. Complex example for tool measurement
  133. Log measurement results
  134. Handling the log cycles
  135. CYCLE105(PAR1) Creating log content
  136. Programming example for formatting a single number
  137. Variables when logging
  138. Selection of the log content
  139. Log format
  140. Log header
  141. Example: Creating a measurement result log
  142. Measuring cycle support in the program editor (up to measuring cycles SW 5.4)
  143. Load the measuring cycle support
  144. Description of the parameterizing cycles
  145. Calibrate tool probe - CYCLE_CAL_TOOLSETTER
  146. Calibration in groove - CYCLE_973
  147. Measuring milling tools - CYCLE_971
  148. Hole, measure shaft – CYCLE_977_979A
  149. Measure rectangle - CYCLE_977_979C
  150. Single-point measurement - CYCLE_978
  151. Corner measurement with specification of points - CYCLE_961_P
  152. Single-point measurement - CYCLE_974
  153. Two-point measurement - CYCLE_994
  154. Measuring cycle support in the program editor (from measuring cycles SW 6.2)
  155. Softkey bars for turning
  156. Softkey bars for milling
  157. Pre-setting of the measuring cycle support
  158. Measuring result screens
  159. Hardware/software
  160. SINUMERIK 840D sl (solution line) probe connection to X122, NCU 7x0
  161. Measuring in JOG
  162. Function test
  163. Data description
  164. Memory configuring machine data, SRAM
  165. Memory configuring machine data, DRAM
  166. Other machine data
  167. Cycle data
  168. Data adjustment to a specific machine
  169. Central values
  170. Central bits
  171. Detailed description
  172. Central strings
  173. Channel-oriented values
  174. Channel-oriented bits
  175. Data for measuring in JOG
  176. Modifying the GUD7 data block
  177. Settings in data block GUD6
  178. Loading files for measuring in JOG
  179. Commissioning measuring cycles for the first time
  180. Steps for commissioning measuring cycles for the first time
  181. Step 0.3 - set up machine data for measuring in JOG
  182. and/or SW 06.04.08
  183. Step 2 – load cycle programs
  184. Step 3 – load measuring cycle text files
  185. Step 6 – activate measuring cycle support, configure
  186. Step 8 – set measuring cycle data
  187. Step 4 – menu tree for extending measuring cycles
  188. Step 5 – configure measuring cycle support
  189. Step 7 – incorporate files for measurement result display
  190. Step 9 – incorporate displays for measuring cycle support
  191. Commissioning measuring cycles, HMI-Embedded TCU solution line SW 1.x
  192. Step 2 – activate definition files
  193. Upgrading measuring cycles
  194. of SW 06.04.10 and HMI-Advanced PCU50 solution line
  195. Step 1 – load definition files
  196. Step 3 – update Bitmaps
  197. Sequence for probe installation
  198. Example of calculating the repeat accuracy
  199. Alarm, error, and system messages
  200. Adaptation of the Measuring Cycles to Previous Software Versions
  201. A.1 Overview of measuring cycle parameters
  202. Glossary
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This manual is suitable for:
SINUMERIK 840D slSINUMERIK 810DSINUMERIK 840DSINUMERIK 840DiSINUMERIK 840Di sl