Sealey GWC1200B.V2 Manual

GEARED HAND WINCHESMODEL NO’S: GWC1200B.V2, GWC2500B,GWE1200B.V2, GWW1200B.V2Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions,and properly maintained, give you years of trouble free performance.IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USETHE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/ORPERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.1. SAFETY WARNING! The warnings, cautions and instructions discussed in this manual cannot cover all possible conditions and situations thatmay occur. It must be understood that common sense and caution are factors which cannot be built into this product, but must beapplied by the operator.1.1. READ THE MANUALBefore using the hand winch, read the manual carefully to understand its features, limitations, and safety instructions. Follow themanufacturer’s recommendations for installation, operation, and maintenance. Only use the winch for the task it is designed for.1.2. INSPECT THE WINCHInspect the winch before each use to ensure that it’s in good condition. Check for any signs of damage, wear, or corrosion. Make surethat all bolts, nuts, and screws are tightened properly. DO NOT use if damaged as this could lead to serious injury. Instead, contact anauthorised service agent.1.3. USE APPROPRIATE ACCESSORIESUse only accessories that are recommended by the manufacturer. Don’t modify or alter the winch or its accessories in any way. Fit onlyappropriately rated cable, strap and hook suitable for the task for which the winch is to be used. DO NOT use any “cheater” pipe, lever,or other device to lengthen the handle for additional leverage, as the pulley may fail causing damage and possible personal injury. If thewinch can not be operated by hand, it may be overloaded.1.4. USE PROPER LIFTING TECHNIQUEUse proper lifting techniques to avoid injury. Keep your back straight and lift with your legs. Maintain correct balance and footing. Don’ttwist your body while lifting. Keep your hands, body and clothing away from the winch components, cable and strap.1.5. USE PERSONAL PROTECTIVE EQUIPMENTWear appropriate personal protective equipment such as gloves and safety glasses when operating the winch. Remove ill fittingclothing. Remove ties, watches, rings and other loose jewellery, and contain and/or tie back long hair.1.6. DO NOT EXCEED LOAD CAPACITYThis can cause damage to the winch or lead to accidents. Always check the load capacity before using the winch. Ensure you knowhow much load you are winching. Never exceed the maximum pulling capacity. Take into account any angle of incline over which the loadmust be pulled. Also account for winching loads from thick mud, or through snow or water. Chock the wheels of vehicles to be winchedthen release any brakes and place gears in neutral, ensure the load is capable of free movement before winching. Take up the strain onthe cable or strap and remove the wheel chocks to move the load. DO NOT pull the cable or strap over or around a corner and DO NOTtake the hook around the load and hook back onto the cable.1.7. SECURE THE LOADMake sure that the load is properly secured before lifting, using appropriate rigging techniques such as slings or chains. NOTE: thiswinch is intended for carefully pulling a load. DO NOT use it for lifting or slinging. For a heavy load place a blanket (or jacket) overextended cable about 2 feet away from the hook in order to lessen the severity of a cable break. Apply even and steady pressure to thehandle when releasing the tension from the load. DO NOT operate the winch with less than five wraps of cable or strap on the drum. Toavoid sideways cable slip, the cable under load should only be wound on to the drum to such an extent that a minimum space of two timesthe cable diameter remains on the drum flange.1.8. KEEP WORK AREA SAFE & CLEARKeep children and non-essential persons away from the work area. DO NOT operate the winch if you are tired or under the influence ofalcohol, drugs or intoxicating medication.1.9. AUTOMATIC MECHANICAL BRAKE REQUIREMENTThe minimum pulling load required for a proper braking function on the winch is 25kg. Without this minimum load, the braking function, willnot take place.1.10. ATTACHING THE WINCHMost truck beds are not designed to support the pulling capacity of a winch. Choose an appropriately strong winching point, which werecommend is reinforced with steel plates and appropriate securing bolts. The winch mounting point must be capable of withstanding 4 xthe maximum rated capacity of the winch.2. INTRODUCTIONHardened steel gear with a heavy plate chassis. Includes an automatic brake system which requires a minimum force of 25kg, thisprevents the handle from kicking back and holds the load in position. Features a fully closed gearbox. Suitable for general and recoveryoperations. Supplied with cable, webbing or as an empty drum (see specification table).Refer toinstructionmanualWear protectivegloves Wear eyeprotection Warning:Crushing handsWarning:DO NOTreach inOriginal Language Version© Jack Sealey Limited GWC1200B.V2, GWC2500B, GWE1200B.V2, GWW1200B.V2 Issue 3 (2) 11/10/23

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